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Gammapilot M FMG50

Basic safety instructions

Hauser

7

• Being instructed and authorized according to the requirements of the task by the facility's

owner-operator

• Following the instructions in these Operating Instructions

2.2  

Designated use

The Gammapilot FMG50 is a compact transmitter for non-contact level, point level, density

and concentration measurement. The measuring range is up to 3 m (9.8 ft). The Gammapilot

FMG50 is certified according to IEC 61508 for safety-related operation up to SIL 2/3.

2.3  

Installation, commissioning and operation

The Gammapilot FMG50 is designed to meet state-of-the-art safety requirements and

complies with applicable standards and EU regulations. However, if it is used improperly or for

applications for which it is not intended, application-related hazards may arise, e.g. product

overflow due to incorrect installation or configuration. Installation, electrical connection,

commissioning, operation and maintenance of the measuring system must therefore be

carried out exclusively by trained specialists authorized to perform such work by the system

operator. Technical personnel must have read and understood these Operating Instructions

and must adhere to them. Modifications and repairs to the device may only be carried out if

they are expressly permitted in the Operating Instructions.

L

WARNING

The four screws connecting the detector pipe to the terminal head may not be opened.

  A0038007

2.4  

Hazardous area

If the measuring system is used in hazardous areas, the corresponding national standards and

regulations must be observed. The device is accompanied by separate "Ex documentation",

which is an integral part of these Operating Instructions. The installation specifications,

connection data and safety instructions listed in this supplementary documentation must be

observed.
• Technical personnel must be qualified and trained for the hazardous area.

• Comply with the metrological and safety-related requirements for the measuring point.

Summary of Contents for Gammapilot FMG50

Page 1: ...structions they are not a substitute for the Operating Instructions pertaining to the device For detailed information refer to the Operating Instructions and other documentation Available for all device versions via Internet www endress com deviceviewer Smart phone Tablet Endress Hauser Operations App KA01427F 00 EN 01 19 71447251 2019 08 22 ...

Page 2: ...Gammapilot M FMG50 2 Endress Hauser Order code Ext ord cd Ser no www endress com deviceviewer Endress Hauser Operations App XXXXXXXXXXXX XXXXX XXXXXX XXX XXXX XX Serial number 1 3 2 A0023555 ...

Page 3: ...tries 22 4 5 Potential equalization 22 4 6 Rated cross section 23 4 7 Wiring 23 4 8 Post connection check 23 5 Operation 24 5 1 Overview of the HART operating options 24 5 2 Alternative operation options 25 5 3 Locking unlocking configuration 28 5 4 Resetting to the default configuration 28 6 Commissioning 29 6 1 Post installation and post connection check 29 6 2 Commissioning using the Commission...

Page 4: ...ious or fatal injury NOTICE This symbol contains information on procedures and other facts which do not result in personal injury WARNING This symbol alerts you to a dangerous situation Failure to avoid this situation can result in serious or fatal injury 1 1 2 Symbols for certain types of information and graphics Warns against radioactive substances or ionizing radiation Permitted Procedures proc...

Page 5: ...llowing documentation types are available in the Downloads of the Endress Hauser website www endress com downloads For an overview of the scope of the associated Technical Documentation refer to the following W M Device Viewer www endress com deviceviewer Enter the serial number from nameplate Endress Hauser Operations App Enter the serial number from the nameplate or scan the 2D matrix code QR co...

Page 6: ...nd other countries App Store is a service mark of Apple Inc Android Android Google Play and the Google Play logo are trademarks of Google Inc Bluetooth The Bluetooth word mark and logos are registered trademarks owned by the Bluetooth SIG Inc and any use of such marks by Endress Hauser is under license Other trademarks and trade names are those of their respective owners 2 Basic safety instruction...

Page 7: ...tion electrical connection commissioning operation and maintenance of the measuring system must therefore be carried out exclusively by trained specialists authorized to perform such work by the system operator Technical personnel must have read and understood these Operating Instructions and must adhere to them Modifications and repairs to the device may only be carried out if they are expressly ...

Page 8: ...instructions must be observed 2 5 1 Basic radiation protection guidelines LWARNING When working with radiation sources avoid any unnecessary exposure to radiation All unavoidable radiation exposure must be kept to a minimum Three basic concepts apply to achieve this A B C A0016373 A Shield B Time C Distance LCAUTION When working with source containers all the instructions for mounting and usage ou...

Page 9: ...in proper technical condition and fail safe condition only The operator is responsible for interference free operation of the device Conversions to the device Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers If despite this modifications are required consult with the manufacturer Repair To ensure continued operational safety and reliability Carry out...

Page 10: ...andards applied Endress Hauser confirms successful testing of the device by affixing to it the EAC mark 3 Mounting 3 1 Incoming acceptance product identification transport storage 3 1 1 Incoming acceptance Check the following during incoming acceptance Are the order codes on the delivery note and the product sticker identical Are the goods undamaged Do the nameplate data match the ordering informa...

Page 11: ... plant See nameplate 3 1 4 Transporting to the measuring point LCAUTION Risk of injury Follow the safety instructions and transport conditions for devices weighing more than 18 kg 39 69 lb 3 1 5 Storage Pack the device so that it is protected against impact for storage and transport The original packaging provides optimum protection The permitted storage temperature is NaI Tl crystal 40 to 80 C 40...

Page 12: ...e Option Weather protection cover Option Heat shield for the sensor Clamps are optionally supplied with the device The mounting device must be installed in such a way as to withstand the weight of the Gammapilot FMG50 under all anticipated operating conditions e g vibrations More information with regard to the safety related use of the Gammapilot FMG50 can be found in the Functional Safety Manual ...

Page 13: ...09 84 in weight 24 74 kg 54 54 lb Version PVT 3000 Total length A 3390 mm 133 46 in weight 28 14 kg 62 04 lb The weight data refer to the stainless steel housing versions The aluminum housing versions are 2 5 kg 5 51 lb lighter The additional weight for small parts is 1 kg 2 20 lb 3 2 3 Installation conditions for level measurement Conditions The Gammapilot FMG50 is mounted vertically for level me...

Page 14: ...amma ray is aligned to the measuring range B Correct Gammapilot FMG50 mounted outside the tank insulation C Incorrect Gammapilot FMG50 mounted inside the tank insulation D Conical vessel outlet E Horizontal cylinder 3 2 4 Installation conditions for point level detection Conditions For point level detection the Gammapilot FMG50 is generally mounted horizontally at the height of the desired level l...

Page 15: ... container and the Gammapilot FMG50 under all anticipated operating conditions The sample point may not be further than 20 m 66 ft from the measuring point The distance of the density measurement to pipe bends is 3 x pipe diameter and 10 x pipe diameter in the case of pumps Measuring system arrangement The arrangement of the source container and the Gammapilot FMG50 depends on the pipe diameter or...

Page 16: ...tant to ensure that the measuring range is already filled with medium in order to keep the radiation in the vicinity of the source as low as possible When a radiation source is used in an immersion tube the radiation can only be aligned with the measuring range of the Gammapilot FMG50 using a collimator on the immersion tube Description The measuring principle is based on the fact that the radiati...

Page 17: ...ts in a high resolution measurement of the distribution of medium layers e g in separators For more information see CP01205F 00 EN 3 2 8 Installation conditions for concentration measurement Conditions If possible the concentration should be measured on vertical pipes with forward flow from bottom to top If only horizontal pipes are accessible the path of the beam should also be arranged horizonta...

Page 18: ...ons for concentration measurement with radiating media Measurement of the concentration of radiating media in vessels The concentration of radiating media in vessels can be determined by taking a measurement at the vessel wall The intensity of the radiation received is proportional to the concentration of the radiating medium in the vessel It is important to note that the medium in the vessel also...

Page 19: ...olids ρs and the density of the carrier liquid ρc are also known the solids flow rate can be calculated 1 Gammapilot FMG50 total density ρm consisting of the carrier liquid and solids 2 Flowmeter Promag 55S volume flow V The solids density ρs and the density of the carrier liquid ρc also have to be entered in the transmitter Measurement of mass flow solids Bulk solids applications on conveyor belt...

Page 20: ...uring point specifications ambient temperature measuring range etc If available are the measuring point number and labeling correct visual inspection Is the measuring device sufficiently protected against sunlight Are the cable glands tightened correctly 4 Electrical connection 4 1 Connection compartment 1 A0038877 1 Connection compartment 4 2 4 to 20 mA HART connection Connection of the device wi...

Page 21: ...nal line is always necessary in the case of a low impedance power supply The voltage drop to be taken into account is Max 6 V for 250 Ω communication resistor 4 3 Terminal assignment 3 2 1 A0038895 3 Connection terminals and ground terminal in the connection compartment 1 Internal ground terminal to ground the cable shield 2 Negative terminal 3 Positive terminal Non Ex supply voltage 16 to 35 VDC ...

Page 22: ...P66 68 NEMA Type 4X 6P with enclosed M20 to G1 2 adapter NPT1 2 thread IP66 68 NEMA Type 4X 6P M12 plug IP66 68 NEMA Type 4X 6P HAN7D plug 90 deg IP65 NEMA Type 4x Connecting cables should be routed away from the housing from below to prevent moisture from penetrating the connection compartment Otherwise a drip loop should be provided or a weather protection cover should be used Please follow the ...

Page 23: ...e connecting the device Connect the potential matching line to the external ground terminal of the transmitter before connecting the device Connect the protective ground to the protective ground terminal The cables must be adequately insulated with due consideration given to the supply voltage and the overvoltage category The connecting cables must offer adequate temperature stability with due con...

Page 24: ...eld Communicator 475 5 Computer with operating tool e g DeviceCare FieldCare AMS Device Manager SIMATIC PDM 6 Commubox FXA191 RS232 or FXA195 USB 7 Field Xpert SFX350 SFX370 8 VIATOR Bluetooth modem with connecting cable 9 RIA15 10 Transmitter 5 1 2 Operation via FieldCare DeviceCare FieldCare DeviceCare is an Endress Hauser asset management tool based on FDT technology With FieldCare DeviceCare y...

Page 25: ...r with the Commubox FXA195 and the FieldCare DeviceCare operating program 5 2 Alternative operation options The measuring device can be configured and query measured values in a variety of ways 5 2 1 Local operation The device can also be operated on site using the keys If operation is locked using the DIP switches on site parameter entry via communication is not possible 1 2 Alarm on off Max SW Z...

Page 26: ...evice Endress Hauser Common Data Interface 5 2 3 Operation via RIA15 1 2 3 4 5 6 7 8 A0017719 6 Display and operating elements of the process indicator 1 Symbol operating menu disabled 2 Symbol error 3 Symbol warning 4 Symbol HART communication active 5 Operating keys 6 14 segment display for unit TAG 7 Bar graph with indicators for under range and over range 8 5 digit 7 segment display for measur...

Page 27: ...ormation is available in the Operating Instructions for the RIA15 5 2 4 Operation via Bluetooth wireless technology Requirements Optional only for devices with a display with Bluetooth capability Feature 030 Display operation option D Basic display Bluetooth A0039243 7 Display with Bluetooth module A flashing Bluetooth symbol indicates that a Bluetooth connection is available Operation via SmartBl...

Page 28: ... accessed by entering the password The password is defined under System User management Define password You can switch from the Maintainer to Operator user role under System User management Logout Deactivating the lock via FieldCare DeviceCare Smartblue After entering the password you can enable the configuration of the FMG50 as an Operator with the password The User role then changes to Maintaine...

Page 29: ... advisable to reset the customer parameters if you want to use a device with an unknown history or if the operating mode is changed When a reset is performed all customer parameters are reset to the factory default values Optional reset to customer settings If the device was ordered with a customized configuration a reset restores these customer settings configured at the factory A reset can also ...

Page 30: ...iate option These values are written directly to the device 5 Click Next to go to the next page 6 Once all the pages have been completed click Finish to close the Wizard If you cancel the Wizard before all the necessary parameters have been entered the device may be in an undefined state In such situations it is advisable to reset the device to the factory default settings 6 3 Commissioning via Sm...

Page 31: ...nitial password when establishing the connection for the first time The serial number can be found on the nameplate 6 3 2 SmartBlue app 1 Scan the QR code or enter SmartBlue in the search field of the App Store A0039186 10 Download link 2 Start SmartBlue 3 Select device from livelist displayed 4 Enter the login data User name admin Password serial number of the device 5 Tap the icons for more info...

Page 32: ...n I and full calibration II 12 s The LED starts flashing When the flashing stops the device is reset to the factory default settings A reset deletes all calibrations Operation via keys is only active if a display is not attached 6 4 1 Status and power LEDs A green LED that signals the supply status and button activation feedback is provided on the electronic insert Behavior of the LED When the mea...

Page 33: ...gy uses a cryptographic technique tested by the Fraunhofer Institute The device is not visible via Bluetooth wireless technology without the SmartBlue App Only one point to point connection between one sensor and one smartphone or tablet is established The Bluetooth wireless technology interface can be deactivated via SmartBlue FieldCare or DeviceCare The Bluetooth wireless technology interface ca...

Page 34: ...ling standards national Ex area regulations Safety Instructions XA and certificates Only genuine Endress Hauser spare parts may be used A certified device may only be converted into a different certified device version by Endress Hauser Service in Endress Hauser workshops All repairs and modifications must be documented 7 3 Replacement LCAUTION Data upload download is not permitted if the device i...

Page 35: ...red Legal specifications require Endress Hauser as an ISO certified company to follow certain procedures when handling products that are in contact with the medium To ensure safe swift and professional device returns please refer to the procedure and conditions for returning devices provided on the Endress Hauser website at http www endress com support return material 7 6 Disposal Observe the foll...

Page 36: ...n Observe the related Safety Instructions XA and Control Drawings ZD 8 2 1 Explosion protected smartphones and tablets Only mobile end devices with Ex approval may be used in hazardous areas 8 3 Other standards and guidelines IEC 60529 Degrees of protection through housing IP code IEC 61010 Protection measures for electrical equipment for measurement control regulation and laboratory procedures IE...

Page 37: ...ry Instruments Select device Advanced function Product Configurator 8 5 CE mark The measuring system meets the legal requirements of the EU Directives Endress Hauser confirms successful testing of the device by affixing to it the CE mark 8 6 EAC Approval for EAC is pending 8 7 Overfill protection WHG for point level detection is pending ...

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