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Endress+Hauser Cleanfit CPA875, Operating Instructions Manual, Page: 36 / 44

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Endress+Hauser Cleanfit CPA875 Operating Instructions Manual Download Page 36

Accessories

Cleanfit CPA875

36

Hauser

7.1

Installation material for rinse connections

Filter set CPC310, CVC400
• Water filter (dirt trap) 100

μ

m, complete, incl. angle bracket

• Order No. 71031661

Pressure reducer kit
• Complete, incl. manometer and angle bracket 
• Order No. 51505755

Hose connection nipples for rinse connections G ¼, DN 12
• Stainless steel 1.4404 (AISI 316 L) (2 units);
• Order No. 51502808

Hose connection nipples for rinse connections G ¼, DN 12
• PVDF, 2 pieces;
• Order No. 50090491

Summary of Contents for Cleanfit CPA875

Page 1: ...Products Solutions Services BA01279C 07 EN 01 13 71237906 Operating Instructions Cleanfit CPA875 Retractable process assembly for sterile and hygienic applications...

Page 2: ...lt in death or serious injury WARNING Cause Consequences Possible consequences if ignored Preventive measures This symbol alerts you to a dangerous situation If you do not avoid the dangerous situatio...

Page 3: ...3 3 Installing the sensor 16 3 4 Post installation check 20 4 Operating options 21 4 1 Initial commissioning 21 4 2 Operating elements 22 4 3 Manual operation 23 4 4 Pneumatic operation 24 5 Maintenan...

Page 4: ...ns that it can be operated in pressurized systems see Technical data Use of the device for any purpose other than that described poses a threat to the safety of people and of the entire measuring syst...

Page 5: ...permitted ambient conditions must also be observed see Technical data If you have any questions please contact your supplier or your local sales center 2 2 Product identification 2 2 1 Nameplate You c...

Page 6: ...tation The service chamber and front chamber can drain on their own with an installation position of between 0 and 15 to the horizontal 3 1 2 Dimensions a0018665 Fig 1 Dimensions for short version 36...

Page 7: ...w in DIN 11864 1 A 16 0 0 63 DF Aseptic DN 50 grooved flange DIN 11864 2 A 14 2 0 56 EA Neumo BioControl D 65 25 0 0 98 EB Neumo BioConnect D 50 10 5 0 41 EF Neumo BioConnect D 65 10 5 0 41 MA Dairy c...

Page 8: ...C Manual drive with small protection cap XM Assembly in measuring position XS Assembly in service position XP Height of particular process connection see table XA Necessary mounting distance for sens...

Page 9: ...4 27 1 1 07 72 1 2 84 27 1 1 07 72 1 2 84 61 1 2 41 72 1 2 84 DC Aseptic DN 50 Screw in DIN11864 1 A X1 X2 27 1 1 07 38 1 1 50 68 6 2 70 79 6 3 13 68 6 2 70 79 6 3 13 34 6 1 36 79 6 3 13 34 6 1 36 79...

Page 10: ...Installation Cleanfit CPA875 10 Endress Hauser a0022162 Fig 4 Immersion depth in mm inch for process connection NA thread ISO228 G1 service chamber 2 and 3 A Measuring position B Service position...

Page 11: ...nsor 3 2 2 Measuring system with double chamber a0022821 Fig 6 Measuring system with pneumatic drive and double chamber example 1 Control unit 7 Limit position switch relay signal 2 Measuring cable 8...

Page 12: ...bly only if the tanks and piping are empty and unpressurized Prior to installation check the flange seal between the flanges 1 Move the assembly to the service position the triangle position marking i...

Page 13: ...tractable assembly make it possible to clean the chamber and the sensor with water or cleaning solution with a maximum pressure of 6 bar 87 psi or to sterilize it with steam SIP The retractable assemb...

Page 14: ...2 Service chamber outlet In the Cleaning state A the inlet and outlet of the inner service chamber are used as follows the internal volume of the front service chamber does not change and so no pressu...

Page 15: ...stallation It is not included in the delivery for the assembly 3 2 7 Connecting the limit position switches a0017831 Fig 11 Inductive limit position switches A Limit position switch Service position B...

Page 16: ...2 Retraction pipe A Sensor adapter is on top of the retraction pipe B Sensor adapter is below the retraction pipe not visible Depending on the assembly version the sensor adapter is either visible 14...

Page 17: ...in the service position 2 Remove the yellow dummy plug pos 3 3 Screw in the sensor pos 4 in the place of the dummy plug hand tighten initially then tighten it by approx turn using the open ended wrenc...

Page 18: ...e pos 5 in an anticlockwise direction 3 Remove the yellow dummy plug pos 3 4 Screw in the sensor pos 4 in the place of the dummy plug hand tighten initially then tighten it by approx turn using the op...

Page 19: ...the Gel KCl adapter pos 6 as far as it will go in an upward direction 4 Remove the yellow dummy plug pos 3 5 In the place of the dummy plug screw in the Gel KCl adapter pos 6 and hand tighten 6 Hand t...

Page 20: ...ition The protective cap cannot be removed in the measuring position This prevents the sensor from being removed 3 4 Post installation check Following installation check all the connections to ensure...

Page 21: ...WARNING If process medium leaks out there is a risk of injury due to high pressure high temperature or chemicals Before subjecting the assembly to process pressure verify that all connections are sea...

Page 22: ...ng elements a0023307 Fig 19 Position markings service position Assembly with pneumatic drive The assembly with pneumatic drive does not have any operating elements Assembly with manual drive a0023234...

Page 23: ...e in a clockwise direction 21 so that the sensor holder enters the process this is possible only if a sensor is installed 2 Rotate the drive until the lock engages Moving the assembly from the measuri...

Page 24: ...nternal component If the internal component is stuck if an attempt was made to move the assembly without deactivating the limit position lock move the assembly manually to the respective limit positio...

Page 25: ...ths in the case of drinking water 5 1 2 Pneumatically controlled assembly Regular pneumatically controlled cleaning is possible using the rinse water connection and the right equipment e g the fully a...

Page 26: ...nation Cleaning agent Grease and oils Hot water or tempered surfactant containing alkaline media1 or water soluble organic solvents e g ethanol 1 do not use with Tophit ISFET sensor Instead use the us...

Page 27: ...see Cleaning the assembly section Preparation 1 Interrupt the process Pay attention to residual medium residual pressure as well as elevated temperatures 2 Move the assembly to the service position 3...

Page 28: ...n tube 2 Remove the process connection pos 2 3 Remove the molded seal pos 5 from the process connection 4 Apply a thin layer of grease to the new molded seal e g Kl ber Paraliq GTE 703 5 Slide the mol...

Page 29: ...ezers 5 Apply a thin layer of grease to the new o rings and the slide bush e g Kl ber Paraliq GTE 703 6 Pneumatic drive only Insert the slide bush into the middle guide slot 7 Insert both o rings into...

Page 30: ...tube 2 Remove the process connection pos 2 3 Remove the molded seal pos 4 from the process connection 4 Apply a thin layer of grease to the new molded seal e g Kl ber Paraliq GTE 703 5 Slide the mold...

Page 31: ...er together with the process connection pos 2 3 Remove the molded seal pos 5 from the front chamber 4 Apply a thin layer of grease to the new molded seal e g Kl ber Paraliq GTE 703 5 Slide the molded...

Page 32: ...ion 1 Release the four securing screws 31 pos 1 2 Remove the service chamber with front chamber and process connection pos 2 a0023198 Fig 32 Replacing seals Part 2 2 Service chamber with front chamber...

Page 33: ...ion tube Ensure that the molded seal is seated correctly If you insert a dummy sensor or circular rod 12 mm until it protrudes just above the seal the molded seal cannot move upwards while it is being...

Page 34: ...kits Detailed information on spare parts kits can be obtained using the Spare Part Finding Tool on the internet www products endress com spareparts_consumables 6 3 Return The product must be returned...

Page 35: ...single chamber Kit FKM FDA seals only for process connection G1 wetted parts single chamber Kit FFKM FDA seals only for process connection G1 wetted parts single chamber Kit EPDM FDA seals wetted part...

Page 36: ...trap 100 m complete incl angle bracket Order No 71031661 Pressure reducer kit Complete incl manometer and angle bracket Order No 51505755 Hose connection nipples for rinse connections G DN 12 Stainles...

Page 37: ...hnical Information TI00079C 07 EN Ceraliquid CPS42 CPS42D ORP electrode with ceramics diaphragm and liquid KCl electrolyte Order as per product structure Online Configurator www products endress com c...

Page 38: ...ine Configurator www products endress com cps92 or www products endress com cps92d Technical Information TI00435C 07 EN Memosens CPS96D pH ORP combination sensor for chemical processes With poison res...

Page 39: ...m cps441d Technical Information TI00352C 07 EN Tophit CPS491 CPS491D ISFET sensor with open aperture for media with high dirt load Order as per product structure Online Configurator www products endre...

Page 40: ...he seals is reduced if process temperatures are constantly high or if SIP is used The other process conditions may also reduce the service life of the seals Pressure temperature ratings a0021478 Fig 3...

Page 41: ...38 or Alloy C22 Ra 0 76 Stainless steel 1 4435 AISI 316L Ra 0 76 or Alloy C22 Ra 0 76 Stainless steel 1 4435 AISI 316L Not in contact with medium Manual drive Pneumatic drive Stainless steel 1 4301 A...

Page 42: ...5 M Maintenance 25 Maintenance interval 25 Measuring 23 Measuring system with double chamber 11 with single chamber 11 Mechanical construction 41 N Nameplate 5 O Operating elements 22 Operating option...

Page 43: ...Cleanfit CPA875 Endress Hauser 43...

Page 44: ...www addresses endress com 71237906...

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