Endress+Hauser CleanFit CPA 451 Operating Instructions Manual Download

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Quality made by
Hauser

ISO 9001

BA 343C/07/en/11.03
51512512

CleanFit CPA 451

Retractable Process Assembly

Operating Instructions

Summary of Contents for CleanFit CPA 451

Page 1: ...Quality made by Endress Hauser ISO 9001 BA 343C 07 en 11 03 51512512 CleanFit CPA 451 Retractable Process Assembly Operating Instructions ...

Page 2: ......

Page 3: ...ation instructions 9 3 4 Post installation check 13 4 Operation 14 4 1 First commissioning 14 4 2 Operating elements 14 4 3 Assembly operation 15 5 Maintenance 16 5 1 Cleaning of the assembly 16 5 2 Cleaning of the sensor 16 5 3 Cleaning agents 17 6 Accessories 18 6 1 Accessories kits 18 6 2 Sensors 18 6 3 Welded fitting 18 6 4 Profiling plates 19 6 5 Documentation 19 7 Trouble shooting 20 7 1 Rep...

Page 4: ...trical cables and hose connections are not damaged Do not operate damaged products and secure them against unintentional commissioning Mark the damaged product as being defective Measuring point faults may only be rectified by authorised and specially trained personnel If faults can not be rectified the products must be taken out of service and secured against unintentional commissioning Repairs n...

Page 5: ... symbol alerts you to hazards They can cause serious damage to the instrument or to persons if ignored Caution This symbol alerts you to possible faults which could arise from incorrect operation They could cause damage to the instrument if ignored Note This symbol indicates important items of information ...

Page 6: ...e any questions please contact your supplier or your Endress Hauser sales centre responsible see back page of these Operating Instructions C07 CPA451xx 18 07 00 en 001 eps Fig 1 Example of a nameplate Sensor lift Immersion depth A Short lift Immersion depth approx 170 mm 6 69 process connections A and B only B Long lift Immersion depth approx 270 mm 10 63 Sensor type Connection 3 For CPA 81 82 wit...

Page 7: ...ons see Technical data If you have any questions please contact your supplier or your Endress Hauser sales centre responsible see back page of these Operating Instructions 3 2 Installation conditions 3 2 1 Dimensions C07 CUA451xx 06 07 en 003 eps Fig 2 Assembly with welding neck short lift Dimensions depend on sensor see below C07 CUA451xx 06 07 00 en 002 eps Fig 3 Assembly with flange connection ...

Page 8: ...ns 1 Ascending pipe best position 2 Horizontal pipe sensor top down impermissible due to air cushion or foam bubble forming 3 Horizontal pipe installation with permissible emitting angles acc to sensor version 4 Overhead installation impermissible due missing electrolyte contact of the internal lead 5 Down pipe impermissible Note Do not install the assembly at places where air cushions or foam bub...

Page 9: ...51 assembly OrbiPac W CPF 81 82 pH ORP electrode Liquisys M CPM 223 253 transmitter C07 CPA451xx 14 07 00 xx 001 eps Fig 9 Measuring system 1 OrbiPac W CPF 81 82 pH Redox electrode 2 Liquisys M CPM 223 253 3 CleanFit CPA 451 4 Medium flow direction C07 CPA451xx 11 07 00 xx 003 eps Fig 7 Ascending pipe and tank side installation α min 15 1 Medium flow direction C07 CPA451xx 11 07 00 xx 002 eps Fig ...

Page 10: ...water connection of the assembly with a water pressure of 2 to max 6 bar 29 to 87 psi In addition install a non return valve and a dirt trap 100 µm in the water supply line at the inlet to the assembly Caution If it is possible for the water pressure to rise above 6 bar 87 psi including any transient pressure surges install a pressure reducing valve upstream Otherwise the assembly may be damaged B...

Page 11: ...rocess 4 Pull the locking pin pos 4 out of the bayonet nut pos 6 5 Unscrew the bayonet nut pos 6 from the sensor holder pos 8 by holding the outer sleeve pos 7 in place and turning the handles pos 2 anticlockwise 6 Hinweis Do not pull at the sensor cable when replacing the sensor Use the bracket for pulling out the sensor holder Pull the sensor holder completely out of the outer sleeve C07 CXA451x...

Page 12: ... refer to the notes of the chapter Maintenance 11 Lock the bayonet joint and secure the sensor holder using the fastening screws 12 You can change the position of the upper assembly part e g for another position of the handles due to the installation situation Loosen the retaining screws Fig 16 and turn the complete upper assembly part around its own axis to the desired position 13 Lock this posit...

Page 13: ...user 13 3 4 Post installation check After installation check that all connections are firmly in position and leak tight Ensure that the hoses of the rinse water connections optionally cannot be removed without force Check all hoses for damage ...

Page 14: ... joint 8 Lubricator nipple You have the following options for operating Hand lever Use this to open or close the ball valve Stop bolt locks and screws Use these to lock the sensor holder in the measuring position Handles You can change the alignment of the sensor in the process by turning the upper part of the assembly around its own axis using the handles bayonet joint engaged fastening screws sc...

Page 15: ...ews under control Always lock the sensor holder with the bayonet joint and the fastening screws Otherwise the sensor holder may exit uncontrolled as a result of the process pressure and injure somebody Move from the Service position to the Measuring position 1 Open the ball valve 2 Push the sensor holder as far as possible in the direction of the process 3 Lock the sensor holder using the bayonet ...

Page 16: ...ouling by soaking in a liquid cleaner and if neccessary by cleaning with a soft brush Note Grease the outer sleeve to ensure the assembly moves in and out smoothly Syntheso Glep 1 from Klüber is a suitable grease Also grease the area between the O rings with the aid of the lubricator nipple 5 2 Cleaning of the sensor You have to clean the sensor before every calibration regularly during operation ...

Page 17: ... is also partly suspected that they cause cancer e g Chloroform Type of contamination Cleaning agent Greases and oils Substances containing tensides alkaline or water soluble organic solvents e g Ethanol Calciferous deposits metal hydroxide deposits lyophobic biological deposits approx 3 hydrochloric acid Sulphide deposits Mixture of 3 hydrochloric acid and thiocarbamide commercially available Pro...

Page 18: ...3 with 58 mm 2 28 immersion depth CPF82 xx3 with 58 mm 2 28 immersion depth C07 CPF81xxx 00 05 06 xx 001 eps Fig 18 OrbiPac W CPF 81 6 3 Welded fitting Welded fitting for pipe diameters of more than 80 mm 3 15 with combination flange DN 50 ANSI 2 Bore holes for DN 50 flange 4 x 90 Ø18 0 71 on hole circle Ø125 4 92 Bore holes for ANSI 2 flange 4 x 90 Ø19 0 75 on hole circle Ø121 4 76 Flange seal 4 ...

Page 19: ...Fit CPA 451 Accessories Endress Hauser 19 6 4 Profiling plates Profiling plates for welded fittings order no 51513623 6 5 Documentation Technical Information OrbiPac W CPF 81 82 TI 191C 07 order no 51500045 ...

Page 20: ... your E H Sales Center 7 2 Replacing seals Keep the sealing surfaces of the assembly free of dirt Remove deposits clinging to the assembly from time to time In the event of leakages contact your E H Sales Center Warning Risk of medium leaking out Seals must only be replaced by authorised technical personnel You can replace the following seals Fig 20 O ring Viton in contact with the medium O rings ...

Page 21: ...y to the Service position 5 Separate the assembly from the process connection welding socket or flange 6 Remove the locking pin and unscrew the bayonet nut 7 Pull the sensor holder out of the outer sleeve at the bracket 8 Press the outer sleeve downwards out of the ball valve Replacing the seals and assembling the assembly 1 Lightly grease the O rings e g with Syntheso Glep 1 2 Replace the 4 seals...

Page 22: ...table for the order numbers of the spare parts kits using the item numbers in Fig 21 C07 CPA451xx 09 07 06 xx 001 eps Fig 21 Spare parts all assembly versions 1 1 Pos 1 bayonet joint nut and pos 15 blind stopper are only in scope of delivery not a spare part 1 2 3 4 5 6 7 8 2 9 10 11 12 7 14 15 13 16 17 ...

Page 23: ...ion depth approx 270 mm 10 63 inch 51513161 4 Outer sleeve For assembly version long immersion depth approx 270 mm 10 63 inch 51513156 5 6 11 14 Kit Bracket 11 5 units Allen screws M8 x 20 6 10 units Stop bolt lock 14 2 units Grub screws 7 10 units 51513169 7 16 Ball valve 16 without process connection with G2 internal thread and lower section of bayonet joint 7 51513159 7 16 17 Ball valve 16 with...

Page 24: ...um process pressure is 2 bar 29 psi for manual assembly operation Please consider the sensor process conditions Process temperature 0 to 80 C 32 to 176 F Caution Please consider the maximum sensor process temperature Pressure temperature diagram C07 CYA451x 05 07 00 en 001 EPS Fig 22 Pressure temperature diagram A Manual operation range 6 100 2 4 8 10 80 A p bar T C p psi 176 145 T F ...

Page 25: ...ISI 316L nickeled brass air relief valve resp rinse connection Material not in contact with medium stainless steel 1 4404 AISI 316L Rinse connection socket 2 x G1 8 internal Connection options 2 x ball valve with hose connection OD 9 mm 0 35 see accessories One ball valve is in the scope of delivery When used alone it is an air relief valve customer specific solution rinse connections with G1 8 ex...

Page 26: ...e 16 Measuring 15 Measuring system 9 Mechanical construction 25 N Nameplate 6 O Operating elements 14 Operation 4 15 Operational safety 4 Ordering information 6 Outer sleeve 11 P Parts Replacing 20 Pressure surges 10 Process 24 Process connection 8 Product structure 6 R Replacing Parts 20 Seals 20 Return 4 23 Rinse water connection 10 S Safety icons 5 Scope of delivery 6 Seals 20 Sensor Cleaning 1...

Page 27: ...o health o biologically hazardous o inflammable o safe Please mark the appropriate warning hints 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB RPSDQ GDWD company ______________________________ contact person _________________________ ______________________________ ___________...

Page 28: ...ogota D C Colsein Ltda Tel 01 2 36 76 59 Fax 01 6 10 78 68 Costa Rica San Jose Euro Tec S A Tel 2 20 28 08 Fax 2 96 15 42 Ecuador Quito Insetec Cia Ltda Tel 02 2 26 91 48 Fax 02 2 46 18 33 El Salvador San Salvador Automatizacion y Control Industrial de El Salvador S A de C V Tel 2 60 24 24 Fax 2 60 56 77 Guatemala Ciudad de Guatemala Automatizacion y Control Industrial S A Tel 03 34 59 85 Fax 03 3...

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