Endress+Hauser Ceraphant T PTC31 Operating Instructions Manual Download Page 1

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KA225P/00/en/09.08
71063801

Release 1.03

Operating Instructions

Ceraphant T PTC31, PTP31, PTP35

Pressure Switch

Summary of Contents for Ceraphant T PTC31

Page 1: ...KA225P 00 en 09 08 71063801 Release 1 03 Operating Instructions Ceraphant T PTC31 PTP31 PTP35 Pressure Switch ...

Page 2: ... 4 1 DC voltage version with M12 connector 8 4 2 DC voltage version with valve connector 8 4 3 DC voltage version with cable 9 5 Operation 10 5 1 On site operation 10 5 2 Operation with personal computer 18 6 Accessories 20 6 1 Process connection 20 6 2 Welding bosses 24 6 3 Electrical connection 25 6 4 Operation with ReadWin 25 7 Trouble shooting 26 7 1 Errors and warnings 26 7 2 Repair 27 7 3 Di...

Page 3: ... modified and repair work carried out if this is explicitly permitted in the Operating Instructions Damaged devices which could be a source of danger may not be commissioned and must be labelled and identified as defective 1 3 Operational safety Explosion hazardous areas The Ceraphant T is not approved for use in Ex areas 1 4 Return The following procedures must be carried out before a device is r...

Page 4: ...sure is specified on the nameplate This value refers to a reference temperature of 20 C 68 F and may be applied to the device for an unlimited time The test pressure Over Pressure Limit OPL corresponds to 1 5 times the MWP and may be applied for a limited time only in order to avoid lasting damage 1 2 3 4 5 9 10 10 10 8 6 7 11 12 13 Ceraphant T Made in Germany D 79689 Maulburg p TAG Mat Ser No Rel...

Page 5: ... Dimensions M12x1 connector as per IEC 60947 5 2 M16x1 5 or NPT valve plug as per DIN 43650A ISO 4400 Cable 5 m 16 4 ft long cable outer diameter 7 7 mm 0 3 in cores 4 x 0 2 mm2 25 AWG PE 0 75 mm2 18 AWG reference pressure hose with outer diameter 2 5 mm 0 1 in Across flats AF 27 for 400 bar 6000 psi sensor AF 32 A process connections see next section All dimensions in mm in ø 42 3 1 67 105 4 13 5...

Page 6: ...cell and metallic measuring diaphragm for hygienic applications Field of application Measurement and monitoring of absolute and gauge pressures Measurement and monitoring of absolute and gauge pressures Measurement and monitoring of absolute and gauge pressures in hygienic processes Process connection Thread G female G A and G A G A bore 11 mm M 12x1 5 7 16 20 UNF FNPT and MNPT Thread G female G A...

Page 7: ...ling nozzle P01 PTx3xxxx 11 xx xx xx 001 Fig 3 Possibilities for installing to measure pressure in gases steam and liquids Ceraphant T Shut off assembly U pipe Mounting instructions Do not mount the device in the product flow or at a point where it could be affected by pressure pulses Calibration and functional testing are easier if the device is mounted downstream of a shut off assembly The orien...

Page 8: ...itch output with additional analog output PIN assignment with DESINA setting Caution To avoid the analog input damaging of a PLC do not connect the active PNP switch output of the device to the 4 20 mA input of a PLC Note DESINA see chapter 5 1 3 Basic settings R2 Diagnosis break contact more informations about DESINA see www desina de 4 2 DC voltage version with valve connector P01 PTx3xxxx 04 xx...

Page 9: ...gnosis break contact with adjustment DESINA C3 PNP switch output with additional analog output C3 PNP switch output with additional analog output assignment with DESINA setting Cable specification all three versions 5 core 4 x 0 2 mm2 25 AWG PE 0 75 mm2 18 AWG Core colours BN brown BK black WH white BU blue GNYE green yellow L L L L L L L L R1 R1 Diag 4 20mA 4 20mA R1 WH WH WH BU GNYE GNYE GNYE GN...

Page 10: ... in the operating menu P01 PTx3xxxx 19 xx xx en 003 Fig 7 Position of operating elements and possibilities for display Background illumination of the digital display White OK status Red error status Operating key Communications jack for personal computer Digital display Yellow LEDs for switching states LED on switch closed LED off switch open LED for status Green ok Red error Red green blinking wa...

Page 11: ...parameters with the or key then return to Function with the E key Note If software locking is enabled it must be disabled before making entries or changes by entering the code selected Press the E key several times to return to the Function group Jump back to the measuring position Home position press the E key for longer than 3 s Query to save data select YES or NO with the or key confirm with th...

Page 12: ...PTP31 PTP35 12 Endress Hauser 5 1 2 Structure of the operating menu The structure below shows all the possible fields of the operating menu P01 PTx3xxxx 19 xx xx xx 100 Fig 9 Operating menu A function groups B functions C settings ...

Page 13: ...s zero point Offset max 20 URL Display PV measured value display PVRO measured value display rotated 180 SP set switch point display SPRO set switch point display rotated 180 OFF display off OFFR display off rotated 180 Damping display value output signal 0 40 s in increments of 0 1 s DESINA Connection in accordance with DESINA guidelines see Section 4 Note The procentage specification applies to ...

Page 14: ...g a damping of 0 1 s will avoid this effect NO contact or NC contact This switch function is freely selectable Factory setting if no customer specific settings have been ordered Switch point SP 1 45 Switch back point RSP 1 44 5 Switch point SP 2 55 Switch back point RSP 2 54 5 Analog output LRV 0 URV 100 Range of adjustment LRL Lower Range Limit URL Upper Range Limit LRV Lower Range Value URV Uppe...

Page 15: ... value Switch point 0 5 100 URL in increments of 0 1 of selected unit min 0 001 bar Switch back point value Switch back point 0 99 5 URL in increments of 0 1 of selected unit min 0 001 bar Switch point delay Delay time 0 99 s in increments of 0 1 s Switch back point delay Delay time 0 99 s in increments of 0 1 s Note Adjustment of measuring ranges with negative gauge pressure up to 4 bar in increm...

Page 16: ...e for 4 mA LRV Enter lower range value in increments of 0 1 of selected unit Value for 20 mA URV Enter upper range value in increments of 0 1 of selected unit Pressure applied for 4 mA LRV Take pressure value as lower range value Pressure applied for 20 mA URV Take pressure value as upper range value Error current Current value in event of error MIN 3 6 mA MAX Š21 0 mA HOLD last value Turndown up ...

Page 17: ...s to the factory setting Revision counter Increases by 1 with each configuration Last device status Displays the last device status to occur 0 Simulation output 1 or 2 OFF No simulation OPEN Switch output open CLOS Switch output closed 3 5 Simulation values for analog output in mA 3 5 4 0 8 0 12 0 16 0 20 0 21 7 Max indicator Display of max measured process value Min indicator Display of min measu...

Page 18: ... P01 PTx3xxxx 19 xx xx xx 004 Fig 11 Operation with PC Personal computer with configuration software ReadWin 2000 or FieldCare Configuration kit USB interface TXU10 AA or FXA291 with USB connection Ceraphant T with communication jack Fig 12 Device configuration with ReadWin 5 2 1 Additional operating options In addition to the operating options listed in the previous On site operation section the ...

Page 19: ...the Ceraphant T device DTM are required All devices with software version 1 01 00 or higher can be configured with FieldCare The device supports only offline configuration and up download of parameters The online configuration is not supported Detailed information concerning FieldCare may be found in the operation manual BA027S or see www endress com Function group Description SERV Number of switc...

Page 20: ...e has an adapter thread As a result the process connection can easily be changed at a later stage Exceptions Process connection G A flush mounted Clamp and G 1A and 400 bar 6000 psi sensors P01 PTx3xxxx 06 xx xx xx 006 Fig 13 Process connection Sensor module PTC31 Sensor module PTP31 and PTP35 Adapter with threaded connection apart from G A flush mounted Adapter with Clamp connection apart from Cl...

Page 21: ...with an open ended wrench AF 27mm The adapter can be screwed on with an open ended wrench AF 28mm or AF 32mm depending on the process connection The maximum torque is 80Nm The thread can become loose if exposed to severe strain through pressure and temperature For this reason the air tightness must be checked regularly and the thread tightened if necessary We recommend using Teflon tape as an addi...

Page 22: ...52023984 Version CA order no 52023985 Version DA order no 52023986 Version DD order no 52023987 P01 PTx3xxxx 06 xx xx xx 007 AF Ø17 3 0 7 1 2 NPT Ø11 4 0 45 25 15 0 9 DA CA Ø23 0 9 15 5 1 4 NPT Ø11 4 0 45 Ø23 0 9 34 1 3 15 5 0 6 7 16 20 UNF BA DD Ø23 0 9 15 5 0 6 M12x1 5 34 1 3 34 1 3 47 1 9 Ø17 5 0 7 Ø23 0 9 G1 4 3 0 12 3 0 12 Ø6 0 24 Ø3 0 12 Ø17 5 0 7 G1 2A 20 0 8 Ø11 4 0 45 G1 4A Ø3 0 12 AC AD ...

Page 23: ... Version LB order no 52023996 Version LL order no 52023997 Version PH order no 52023999 Version PL order no 52023998 Version HL order no 52024000 Version KL order no 52026997 Optional with inspection certificate 3 1 Version LB order no 52024003 Version LL order no 52024004 Version PH order no 52024006 Version PL order no 52024005 Version HL order no 52024007 Version KL order no 52026999 P01 PTx3xx...

Page 24: ...aid Dummy for welding the welding boss without any problems order number 52005087 or 52010171 Material brass Order number 52005272 P01 Pxxxxxxx 00 xx 00 xx 001 Welding boss for flush mounting process connection G1 A ISO 228 with sealing surface version BB for PTP 35 Material AISI 316L Seal enclosed silicone O ring Order number 52001051 FDA approved materials according to 21 CFR Part 177 1550 2600 ...

Page 25: ...cket elbowed screw plug length 5 m 16 ft Materials Body PUR coupling nut Cu Zn Ni brass nickeled cable PVC Protection IP 67 fully locked Order number 52010285 Cable 4 x 0 34 mm2 22 AWG with M 12 socket with LED elbowed screw plug PVC cable For devices with switch output only Materials Body PVC coupling nut 316L Protection IP 69K fully locked Order number 52018763 P01 PTx3xxxx 07 xx xx xx 001 Confi...

Page 26: ... Power supply outside specification Check operating voltage E015 Memory error Return device to Endress Hauser E020 E021 E022 Power is only supplied to the device via the communication interface measurement is deactivated Check operating voltage E025 Switching contact 1 is not open although it should be Switching contact defective Return device to Endress Hauser E026 Switching contact 2 is not open...

Page 27: ...sure outside the sensor range Operate the device in the specified pressure range W209 Device starts W210 Configuration modified warning code will be displayed for 15 s approx W212 Sensor signal outside the permitted range Operate the device in the specified pressure range W250 Number of switch cycles exceeded Replace the device W270 Short circuit and overload at output 1 Check output wiring Extend...

Page 28: ...e shooting Ceraphant T PTC31 PTP31 PTP35 28 Endress Hauser 7 5 Change status history Release no device Changes 1 00 1 01 New analog electronics 1 02 Modification sensor units 1 03 Internal device modification ...

Page 29: ...below the minimum value the device switches off status as if not supplied with power switch open 8 2 Output Switching capacity Switch status ON Ia 250 mA Switch status OFF Ia 1 mA Switching cycles 10 000 000 Voltage drop PNP 2 V Overload resistance Automatic load check of switching current output is switched off in case of overcurrent the switching current is tested again every 0 4 s max capacitan...

Page 30: ...o 212 F PTP 35 40 to 100 C 40 to 212 F 135 C 275 F for max 1 hour Please also note the temperature limits of the seal used Seals FKM Viton temperature range 20 to 100 C 4 to 212 F EPDM FDA number 21 CFR 177 2600 Class II 3A Sanitary Standard 18 USP Class VI temperature range 40 to 100 C 40 to 212 F FKM Viton for O2 applications 70C3 CO2 70 0041V temperature range 10 to 60 C 14 to 140 F Limiting me...

Page 31: ..._____________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge We further certify that the returned parts have been carefully cleaned...

Page 32: ...www endress com worldwide KA225P 00 en 09 08 71063801 FM SGML 6 0 71063801 ...

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