Enatel PSX24042 Series Installation Manual Download Page 1

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Enatel DC System Manual

Page 1 of 31

1U MICRO Compact System

PSX24042x1F-x00 &

PSX24051xF-x00

Installation Manual

V2.1

Manufactured by Enatel Ltd.

321 Tuam Street

PO Box 22-333

Christchurch

New Zealand

Phone +64-3-366-4550

Fax +64-3-366-0884

[email protected]

www.enatel.net

Summary of Contents for PSX24042 Series

Page 1: ...pact System PSX24042x1F x00 PSX24051xF x00 Installation Manual V2 1 Manufactured by Enatel Ltd 321 Tuam Street PO Box 22 333 Christchurch New Zealand Phone 64 3 366 4550 Fax 64 3 366 0884 Email sales enatel net www enatel net Copyright Enatel Ltd 2010 ...

Page 2: ...free Relays 12 5 0 Circuit Breaker Fail Monitoring 13 6 0 LVD Operation 14 7 0 DC Earthing 15 8 0 Commissioning 16 8 1 System Pre check 16 8 2 Rectifier Start up 16 8 3 Battery Start up 16 8 4 Load Start up 16 8 5 DC System Commissioning Check List 18 9 0 Maintenance 22 10 0 Appendix 1 Rectifier Input Fuse Curves 23 11 0 Appendix 2 System Wiring Diagrams 24 Appendix 3 AC Input Transient Protection...

Page 3: ...l not to discard any equipment parts or manuals If any damage is detected call the delivering carrier to determine the appropriate action They may require an inspection Save all the shipping materials for the inspector to see After the inspection has been made and you have found damage call us We will determine if the equipment should be returned to our plant for repair or if some other method wou...

Page 4: ...M35 6 supervisory module and RM848 rectifier All installation and maintenance must be carried out by suitably qualified personnel Note The 1U MICRO Compact system is available with positive earthing fixed or positive negative earthing user selectable negative earth as default The installation manual covers both earthing varieties the standard system is assumed to be fixed positive earthing Where p...

Page 5: ...attery Circuit Breaker this may be specified as different values from 2A to 30A at time of order Up to 4 x Load Circuit Breaker this may be specified as different values from 2A to 30A at time of order If only one Battery Circuit Breaker is fitted a 5th load breaker can be specified at time of order System weight is approximately 3 6kg without rectifiers and 5 6kg with three rectifiers fitted Sing...

Page 6: ...ystem with just the bottom two screws fitted Brace cabinet mounting if necessary Please note the complete system weight is 5 6Kg Ensure the 19 mounting rails are able to withstand mounting of the system The supplied transport bracket can be utilised in cabinets with 19 mounts at the rear of the cabinet to increase the system mounting rigidity if required 3 2 Installing in ETSI Rack Fit ETSI mounti...

Page 7: ...e upstream protection should protect the downstream cable from overload situations Discrimination should be maintained with the downstream device fuses i Cable Rating The maximum current drawn by the DC power system is 15A 5A per rectifier at a minimum input voltage of 175Vac and full output power The upstream protection device must be able to supply this load under all conditions without tripping...

Page 8: ...ny BS88 or NH g style fuse of 20A or greater rating will discriminate 1 NOTE A larger breaker may be used even though in theory it may appear that the 2 5mm2 wire is not fully protected In fact it is protected on two accounts Firstly it is protected by the rectifier input fuse which is only a short distance away Secondly the rectifiers are power limited on their input Therefore they can never be o...

Page 9: ...wdriver to be inserted into the rectangular hole above the connector whilst pulling on the cable Connector designators are available on the pull out guide See Figures 4 5 and 6 for detail Fig 4 5 DC Connector detail and pullout guide The battery cabling connects through the SB50 style power pole connectors From here it goes directly to the appropriate circuit breaker then via a Low Voltage Disconn...

Page 10: ... state If an alarm is programmed for the relay to be normally energised as may be required in the case of a low voltage alarm where loss of power will put the alarm into its active state then be sure to connect the remote wiring appropriately For full monitor functionality and operation information refer to the appropriate monitor manual Uncoil the battery temperature sensor and place in the middl...

Page 11: ...unications and direct computer connection to the Compact System refer to the monitor manual These connections can be made via the mini USB port on the front panel of the monitor computer connection and the Ethernet port SM36 web based communications only ...

Page 12: ...er relays can be mapped to different alarm conditions The monitor manual details how these may be changed On the standard Compact Systems alarms are preconfigured as follows Relay 2 Summary Non urgent alarm Relay 3 Summary Urgent alarm Relay 4 User Configurable Relay 5 User Configurable Relay 6 User Configurable As mentioned if these mappings are not appropriate they can be changed in the field to...

Page 13: ...connected and all load circuit breakers are in the off position Note This also means that a residual voltage will be measured at the load terminal even when the circuit breaker is turned off This is high impedance and does not present a hazard to the user The battery circuit breakers however use voltage sense to detect tripping or whether they are turned off This is because when a battery breaker ...

Page 14: ...or unit is powered from both the rectifier side of the LVD contactor and battery source Therefore when the low voltage threshold is reached and the LVD disconnects the battery the SM3x will loose voltage sense as voltage sense is measuring rectifier bus voltage but still maintains operation for monitoring system The LVD contactor will not re engage until the rectifier power is restored i e until t...

Page 15: ...imply inverting the earth PCB The monitor signals are modified by rotating the second PCB as shown in figures 9 10 The two PCB s mechanically interlock preventing incompatible connections to be made ve Earth ve Earth ve earth ve earth Fig 9 10 ve earth and ve earth options For systems that require no connection to earth the PCB can be cut as indicated in figure 11 to isolate DC output from AC eart...

Page 16: ...nsert the rest of the rectifiers ensuring they power up with only their green power on LED illuminated 6 Check that the load and battery currents on the SM3x are 0 amps 1 or 2 amps 7 Check that all SM3x configuration settings are correct as per customer specification with respect to Voltage levels Alarm settings Alarm mappings to the volts free relays refer to the SM3x manual for information on ho...

Page 17: ...a level expected could be zero if loads downstream have not been connected Note Prior to leaving the system after it has been commissioned ensure all AC DC and battery circuits are off If it is required that the system is to be left on to power load equipment ensure rectifiers are left in their powered up state and batteries are in circuit This will prevent anyone leaving the batteries only poweri...

Page 18: ...the Low Load alarm High Load Volts urgent 57 6V __________ V High Float Volts non urgent 55 6V __________ V Low Float Volts non urgent 52 8V __________ V Low Load Volts urgent 47 0V __________ V Depending on the test load available it may be necessary to adjust the High Load Current alarm threshold down to suit For example with 40A test load adjust the High Load Current threshold use SM3x Config s...

Page 19: ...il urgent A Rectifier Off Normal alarm is generated with the rectifier enters a state that may degrade its performance e g a single fan fail or a state that is outside of normal operating conditions e g high temperature or current limit You can observe an Off Normal alarm when the system is placed in current limit or you may wish to stop a fan to generate the alarm The best way to stop a fan is to...

Page 20: ...ter several minutes or until the battery voltage has dropped below approx 47V un tick stop Battery Test from SM3x Config Charge tab During this time the Battery Condition Monitor if fitted will be logging every minute Battery Current Limit BCL Check that the battery recharge current is limited to the Battery Current Limit level usually 0 1C10 10 Note as the BCL is based on fine voltage control of ...

Page 21: ...ll not be able to be tested unless an alarm is mapped to them As these are tested in the factory it is not essential to test them at time of commissioning On main SM3x PCB Relay 1 Monitor Fail pull out the RJ45 lead connecting the monitor to the system rectifier shelf this simply de powers the monitor Relay 2 Summary Non urgent Relay 3 Summary Urgent Relay 4 Spare Relay 5 Spare Relay 6 Spare Note ...

Page 22: ... and also check that the amp hours remaining found in the SM32 Configuration Software application under the heading Charge Battery Capacity is 100 Rectifiers During normal operation some dust will build up on the front of the rectifiers This should be kept to a minimum by regularly wiping the rectifiers to avoid accumulation within the rectifiers and blocking the airflow to the units The positioni...

Page 23: ...Enatel DC System Manual Page 23 of 31 10 0 APPENDIX 1 RECTIFIER INPUT FUSE CURVES RM848 Input Fuse ...

Page 24: ... J101 J102 J112 J111 J109 J107 J105 Load 1 ve Output Load 2 ve Output Load 3 ve Output Load 4 ve Output Batt 2 ve Output Batt 2 ve Output Load 1 ve Output Load 2 ve Output Load 3 ve Output Load 4 ve Output 11 0 APPENDIX 2 SYSTEM WIRING DIAGRAMS 1U MICRO Compact system PSX24042xF 000 ...

Page 25: ...ve Output J100 J110 J101 J102 J112 J111 J109 J107 J105 Load 1 ve Output Load 2 ve Output Load 3 ve Output Load 4 ve Output Batt 2 ve Output Batt 2 ve Output Load 1 ve Output Load 2 ve Output Load 3 ve Output Load 4 ve Output 1U MICRO Compact system PSX24042xF 200 ...

Page 26: ...ve Output J100 J110 J101 J102 J112 J111 J109 J107 J105 Load 1 ve Output Load 2 ve Output Load 3 ve Output Load 4 ve Output Batt 2 ve Output Batt 2 ve Output Load 1 ve Output Load 2 ve Output Load 3 ve Output Load 4 ve Output 1U MICRO Compact system PSX24051xF 000 ...

Page 27: ...put J100 J110 J101 J102 J112 J111 J109 J107 J105 Load 1 Com Output Load 2 Com Output Load 3 Com Output Load 4 Com Output Batt 1 Com Output Batt 1 Live Output Load 1 Live Output Load 2 Live Output Load 3 Live Output Load 4 Live Output 1U MICRO Compact system PSX24051xF 200 ...

Page 28: ...tage due to a direct lightning strike A Type 2 surge arrester should be used in coordination with the incoming surge arrester This is the second stage of protection Type 2 Surge arrester is designed to run off energy caused by an overvoltage comparable to that of an indirect lightning strike or an operating overvoltage Some of the Enatel Power System models are provided with Type 2 Surge Protectio...

Page 29: ... If the distance is less than 10m then loop the cable until at least 10m of cable is used This ensures correct de coupling of the SPD devices Notes on AC cable installation and SPDs The following precautions must be adhered to when installing AC cabling 1 Avoid running input and output cables from AC Surge Protection Devices together 2 Avoid Tee d Connections ...

Page 30: ...200 1U MICRO Compact System 4 2 48 ve SM35 PSX2404221F 000 1U MICRO Compact System 4 2 48 ve SM36 PSX2404221F 200 1U MICRO Compact System 4 2 48 ve SM36 PSX2405111F 000 1U MICRO Compact System 5 1 48 ve SM35 PSX2405111F 200 1U MICRO Compact System 5 1 48 ve SM35 PSX2405121F 000 1U MICRO Compact System 5 1 48 ve SM36 PSX2405121F 200 1U MICRO Compact System 5 1 48 ve SM36 Note Part numbers specify t...

Page 31: ...4 4x max Load MCB s maximum for 3 position shelf with 2 Battery 05 5x Load MCB s 2 position shelf or 3 position shelf with 1 Battery 06 6x max Load MCB s maximum for 2 position shelf with 2 Battery 07 7x Load MCB s 2 position shelf with 1 Battery only Number of battery 1 1x Battery MCB 2 2x Battery MCB s SM3X Type 1 SM35 2 SM36 Shelf Height U 1 1U Cable Access F Front Access Specific Model Number ...

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