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37134-4-0319

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Figure 5

use u.L. listed gas vent equipment when installing the FAW-40. 

For vent pipe running through walls, roof, and within one (1) inch 

(25mm) of combustible construction, use B-1 or (B-W) [one inch 

(25mm) clearance to combustibles] vent pipe. Type B-2 x 4 or Type 

B-2 x 6 are to be used in conjunction with a Listed fire stop spacer.

Be sure baseplate is attached to top of furnace before inserting unit 

into recessed wall installation.

Installing optional Side outlets

Side outlet register, 

Sor-1

 may be installed on one or both sides 

of the furnace at the required clearances of 18 inches (457mm) to 

adjacent wall or combustible material as shown in 

Figure 6. 

  1. Turn "OFF" all electric power to the furnace.

  2. Remove the front panel from the furnace.

 3. Remove the (2) #8 x 3/8" (9mm) screws that attach the inner 

shield cover plate to the inner shield.

  4. Scribe a line between the four dimples on the outer casing side 

to form a square.

  5. Drill a pilot hole within the scribed square on the outer casing. 

Remove the sheet metal within the scribed square with a tin 

snips or comparable tool. Attention! Do not cut the electrical 

wires located between the outer casing and the inner shield.

 6. Insert the 5" x 5" (127mm x 127mm) inner boot through the 

outer casing. Align the clearance holes on the inner boot with 

the screw holes on the inner shield. Attach inner boot to inner 

shield with (2) # 8 x 3/8" (9mm) screws removed in Step 3.

  7. Place the register over the 5 1/2" (140mm) square opening with 

the louvers set for the desired direction and mark the mounting 

holes using the register as a template.

  8. Drill (2) 1/8" diameter holes in cabinet side and attach the register 

with (2) #10 x 1" (25mm) provided screws. 

  9. Installation of SOR-1 is completed.

Side outlet kit, 

SoK-1

, 10" (254mm) boot assembly with register, for 

warm air discharge into an adjoining room may be installed on either 

side of the furnace at the required clearance of 4 inches (102mm) 

to adjacent wall as shown in Figure 6. 

To install SOK-1, please use Steps 1 through 5 in the SOR-1 instruc-

tions for FAW-40 furnaces. Now, use the following Steps to complete 

installation of the SOK-1.

  1. using the inner and outer boots as hole templates, mark and 

drill (4) 1/8" (3mm) diameter holes in the inner shield and (4) 

1/8" (3mm) diameter holes in the cabinet side.

  2. Locate and cut a 6 3/4" (171mm) square opening through wall.

  3. Attach furnace to wall (see 

Attaching Furnace to Wall

).

  4. With furnace in place, after checking alignment of side outlet 

opening in wall and furnace, place the 9 3/8" x 9 3/8" (238mm 

x 238mm) side outlet wall plate over outer boot, pass the outer 

boot through the wall  and attach side wall plate to furnace side 

of wall with (2) #10 x 1 1/2" (38mm) provided screws.

 5. Attach outer boot to the cabinet side with (4) #8 x 1/4" (6mm) 

provided screws.

 6. Position and attach inner boot to inner shield with (4) #8 x 1/4" 

(6mm) provided screws.

  7. Place the register over the 6 3/4" (171mm) square opening with 

the louvers positioned for the desired discharge direction and 

mark the mounting holes using the register as a template.

 8. Drill (2) 1/8" (3mm) diameter holes in the wall and attach the 

register with (2) #10 x 1 1/2" (38mm) provided screws.

  9. Installation of SOK-1 is completed.

4" MINIMUM TO COMBUSTIBLE
WALL OR SURFACE

CLEARANCE FOR SIDE OUTLET KITS AND REAR REGISTER
KIT TO ADJACENT WALL

4" MINIMUM TO COMBUSTIBLE
WALL OR SURFACE

18" MIN. CLEARANCE TO 
WALL OR COMBUSTIBLE 
SURFACE USING MODEL 
SOR-1 SIDE REGISTER.

WALL

5 1/2"

5 1/2"

UNIT CANNOT BE RECESSED
WHEN SIDE REGISTERS ARE
USED.

WHEN SIDE REGISTERS ARE
NOT USED UNIT MAY BE RECESSED
UP TO 9 1/2"

6 1/4"

10 1/4"

REAR REGISTER OPENING
IN OUTER CABINET

12"

12"

TYPE B-1 OR 
B-W OVAL
VENT PIPE

Figure 6

Installing optional rear outlet

Rear outlet kit, 10" (254mm) boot assembly with register, ROK-1 

for warm air discharge into an adjoining room.

Attention: 

Before furnace is attached to the wall, the wall opening 

for the rear outlet must be cut, in addition to removal of the outer 

and inner casing knockouts on furnace.

  1. The wall opening measurements for the rear outlet are the 

following.

A.  From floor to bottom of wall opening is 10 11/16" (271mm).

B.  From bottom of wall opening to top of wall opening is 8 1/2" 

(216mm).

C.  Wall opening width is 12 1/8" (308mm).

  2.  Scribe a line between the four dimples on the outer casing back 

to form a square. Drill a pilot hole within the scribed square 

on the outer casing back. Remove the sheet metal within the 

scribed square with a tin snips or comparable tool.

  3.  Remove the (4) #8 x 3/8" (9mm) screws that attach the inner 

casing close off plate to the inner casing.

  4.  Insert the privacy shield through the outer casing back and the 

inner casing back. The privacy shield will be in front of the inner 

casing back and behind the combustion chamber tubes. Align 

clearance holes on privacy shield with screw holes on inner 

casing back. Attach privacy shield to inner casing back with (2) 

#8 x 3/8" (9mm) provided. 

Attention: The (2) #8 x 3/8" (9mm) 

screws must be inserted from the front of the furnace.

  5.  Attach furnace to wall.

  6.  Align clearance holes on 8" x 12" (203mm x 305mm) boot with 

screw holes on outer casing back and mark boot to be flush 

with wall surface. Remove boot and cut to proper length. 

  7.  Attach 8" x 12" (203mm x 305mm)boot to outer casing back 

with (6) #8 x 3/8" (9mm) screws provided.

Summary of Contents for FAW40IPXLP-1

Page 1: ...operty damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try t...

Page 2: ...d Tile If this appliance is installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full wid...

Page 3: ...inal venting system may no longer be sized to properly vent the attached appliances Instructions shall also indicate effects of an improperly sized venting system formation of condensate leakage spill...

Page 4: ...can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity Propane Gas may stratify in a cl...

Page 5: ...n in a Confined Space A confined space is an area with volume less than 50 cubic feet per 1 000 Btuh of the combined input rates of all appliances drawing combustion air from that space Small areas su...

Page 6: ...in a horizontal distance of 10 feet 3m 2 This furnace must not be connected to a chimney flue serving a separate solid fuel burning appliance 3 UninsulatedSingle WallMetalPipeshallnotbeusedoutdoors in...

Page 7: ...ide outlet wall plate over outer boot pass the outer boot through the wall and attach side wall plate to furnace side of wall with 2 10 x 1 1 2 38mm provided screws 5 Attach outer boot to the cabinet...

Page 8: ...ehind the furnace Attach furnace to wall at the outer casing top with 2 toggle bolts provided and to floor at the outer casing bottom with 2 10 x 1 1 2 38mm screws provided Gas Supply Check all local...

Page 9: ...cover screw on the control valve Figure 9 and turn the adjustment screw clockwise to reduce flame Replace pilot cover screw to eliminate gas leakage Propane Gas will not require adjustment After use...

Page 10: ...located on the draft diverter 3 Replace front panel If the manual reset vent safety switch continues to shut off the gas flow to the main burners a qualified service person must be contacted to inspe...

Page 11: ...he same terminal it was on Terminal should have a light spark Do not short across terminals as it will burn out the GAS CONTROL 2 To check for line voltage to furnace remove front panel and short acro...

Page 12: ...rn off all electric power to the appliance 3 Remove control access panel front panel 4 Turn gas control knob clockwise to OFF GAS CONTROL SHOWN IN OFF POSITION 5 Wait ten 10 minutes to clear out any g...

Page 13: ...iance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor What To Do If You Smell Gas Do not try to light any appliance Do not touch any e...

Page 14: ...ition OFF Wait for Flame Signal to Disappear Pilot Valve Closes Ignition OFF Main Pilot Valves Close Flame Lost More Than 5 Times in One Call for Heat 5 Minute Retry Delay 3 Second Flame Recycle Delay...

Page 15: ...Flowing Wait to Assure Pilot Gas Tubing is Purged Measure Voltage Between 24V Hot and 24V Common Leads to SmartValve Control Must Measure at Least 19 5 VAC with Igniter Powered See Inset A to Identif...

Page 16: ...31 P8851 ORIFICE Natural 3 REQUIRED 31 P8860 ORIFICE Propane 3 REQUIRED 32 DV1236 MANIFOLD 33 DV1258 CASING FRONT 34 P112 MANIFOLD UNION 35 R1109 BUSHING 3 8 x 1 2 35 R9502 BUSHING 3 8 x 3 4 NATURAL I...

Page 17: ...37134 4 0319 Page 17...

Page 18: ...ase and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Mode...

Page 19: ...le cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might result from t...

Page 20: ...ww empirecomfort com Empire Comfort Systems Inc Belleville IL If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question plea...

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