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Empire DVCD32FP3-2, Installation Instructions And Owner'S Manual

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Empire DVCD32FP3-2 Installation Instructions And Owner'S Manual Download Page 2

36167-1-0316

Page 2

TAbLE Of CONTENTS

Before You Start ...........................................................................................................................................................

3

Carton Contents & Hardware Pack ..............................................................................................................................

4

Homeowner Reference Information .............................................................................................................................

5

Introduction ..................................................................................................................................................................

5

Specifications ...............................................................................................................................................................

6

Accessories ..................................................................................................................................................................

6

Vent System Identification ............................................................................................................................................

7

Special Vent Systems ..................................................................................................................................................

7

Fireplace Dimensions ................................................................................................................................................... 8

Clearances .................................................................................................................................................................

10

Locating Fireplace .......................................................................................................................................................

11

Gas Supply .................................................................................................................................................................

12

Junction Box Wiring (for optional Blower) .................................................................................................................

14

Installation ..................................................................................................................................................................

14

Vent Pipe Clearance ..................................................................................................................................................

16

Venting Fireplace - Top ...............................................................................................................................................

19

examples - Top Vent Run ...........................................................................................................................................

23

Venting Fireplace - Rear ............................................................................................................................................

24

examples - Rear Vent Run .........................................................................................................................................

25

Rear Vent Conversion ................................................................................................................................................

26

Vent Clearances .........................................................................................................................................................

27

Framing and Finishing ................................................................................................................................................ 28

Termination Clearances .............................................................................................................................................

30

Horizontal Termination ................................................................................................................................................

31

Vertical Termination ....................................................................................................................................................

32

DVVK-4F Flex Vent Instructions .................................................................................................................................

34

DVVK-4Re Vent Kit Installation ..................................................................................................................................

36

Log Identification for DVCD32 Fireplaces ..................................................................................................................

39

Log Placement for DVCD32 Fireplaces .....................................................................................................................

40

Log Identification for DVCD36 Fireplaces ..................................................................................................................

49

Log Placement for DVCD36 Fireplaces .....................................................................................................................

50

Log Identification for DVCD42 Fireplaces .................................................................................................................. 58

Log Placement for DVCD42 Fireplaces .....................................................................................................................

59

millivolt operating Instructions ................................................................................................................................... 68

millivolt Standing Pilot Wiring Diagram ......................................................................................................................

70

millivolt Standing Pilot Lighting Instructions ...............................................................................................................

71

millivolt Standing Pilot Troubleshooting ......................................................................................................................

72

IPI electronic System operating Instructions .............................................................................................................

73

IPI electronic System Wiring Diagram .......................................................................................................................

74

Intermittent Pilot Lighting Instructions ........................................................................................................................

75

Intermittent Pilot Control System Troubleshooting .....................................................................................................

76

maintenance & Service - Qualified Service Person ...................................................................................................

79

maintenance & Service For the Homeowner ............................................................................................................. 82

master Parts Distributor List ....................................................................................................................................... 85

How To order Repair Parts ........................................................................................................................................ 85

DVCD32FP(3,7) Parts View ....................................................................................................................................... 86

DVCD32FP(3,7) Parts List ......................................................................................................................................... 87

DVCD36FP(3,7) Parts View ....................................................................................................................................... 88

DVCD36FP(3,7) Parts List ......................................................................................................................................... 89

DVCD42FP(3,7) Parts View .......................................................................................................................................

90

DVCD42FP(3,7) Parts List .........................................................................................................................................

91

Important Safety Information ......................................................................................................................................

92

Safety Information for Users of LP Gas ......................................................................................................................

94

Requirements for massachusetts ...............................................................................................................................

95

Warranty .....................................................................................................................................................................

96

SECTION pAgE

Summary of Contents for DVCD32FP3-2

Page 1: ...our gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not con...

Page 2: ...40 Log Identification for DVCD36 Fireplaces 49 Log Placement for DVCD36 Fireplaces 50 Log Identification for DVCD42 Fireplaces 58 Log Placement for DVCD42 Fireplaces 59 Millivolt Operating Instructions 68 Millivolt Standing Pilot Wiring Diagram 70 Millivolt Standing Pilot Lighting Instructions 71 Millivolt Standing Pilot Troubleshooting 72 IPI Electronic System Operating Instructions 73 IPI Electr...

Page 3: ...s 14 70 and 74 7 Light the fireplace See pages 71 and 75 8 Troubleshoot issues See pages 72 and 76 78 9 Place the serial number sticker located in the instruction envelope onto the Homeowner Reference Information page Before You Start 10 Show the homeowner where the rating plate and lighting instruction plate are located See Figure 1 11 Show the homeowner how to operate the fireplace 12 Show the h...

Page 4: ...x Line w Shut off Valve 1 1 In envelope 6 Decorative Rock 1 1 Under log set 7 Rockwool 2 2 In envelope 8 3 prong Receptacle 1 1 In envelope 9 Receptacle Cover 1 1 In envelope 10 AC Power Adapter 0 1 In envelope 11 AA Battery 0 4 In envelope 12 Insulation Retainer Bracket 1 1 In envelope 13 Flue Insulation 1 1 Inside firebox Note Items 12 and 13 are used only if venting from the rear of the firepla...

Page 5: ...with local codes or in absence of local codes with the National Electric Code ANSI NFPA 70 or Canadian Electric code CSA C22 1 if an external electrical source is utilized Qualified Installing Agency Installation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means ...

Page 6: ...ng Kit for DVVK 4RE Conversion Kits Kit Conversion Type Used On 18816 LP to NAT DVCD32FP3 18456 NAT to LP DVCD32FP3 18817 LP to NAT DVCD36FP3 18442 NAT to LP DVCD36FP3 18818 LP to NAT DVCD42FP3 18814 NAT to LP DVCD42FP3 32881 LP to NAT DVCD32FP7 32880 NAT to LP DVCD32FP7 31759 LP to NAT DVCD36FP7 32882 NAT to LP DVCD36FP7 31761 LP to NAT DVCD42FP7 31760 NAT to LP DVCD42FP7 SPECIFICATIONS DVCD32 NA...

Page 7: ...6DVA 09 46DVA 08A and 46DVA WT DVVK 4RP Direct Vent Fireplace Vent Kit for Rear Vent 5 to 7 inch wall thickness standard thru the wall venting includes 46DVA 06 46DVA HC and 46DVA WT DVVK 4RE Direct Vent Fireplace Vent Kit For Rear Vent Thru the wall for 5 to 13 3 4 inch wall thickness DVVK 4TSP Direct Vent Fireplace Vent Kit for Top Vent Thru the wall 5 to 7 inch wall thickness Includes 46DVA HC ...

Page 8: ...36167 1 0316 Page 8 Figure 3 FIREPLACE DIMENSIONS G I1 J1 P1 TOP VENTING LEFT VIEW C O N S E B D Q FRONT VIEW T K L M RIGHT VIEW Z X Y REAR VENTING P2 J2 I2 CORNER INSTALL H A R ...

Page 9: ...of the box to the centerline of top vent 17 1 16 18 9 16 21 9 16 I2 Width from the right side of the box to the centerline of rear vent 17 18 9 16 21 9 16 J1 Depth from back of box to centerline of top vent 7 7 7 J2 Distance from top of standoff to centerline of rear vent 14 3 16 14 3 16 14 3 16 K Height from the bottom of the box to the gas line opening 2 1 16 2 1 16 2 1 16 L Depth from the front...

Page 10: ...amentation of any type should be placed on or attached to the fireplace or its mantel The flow of heat can ignite combustibles FIREPLACE TOP VIEW FRONT FACE SIDE COMBUSTIBLE MATERIALS ALLOWED IN SHADED AREAS 3 MAX 6 PERPENDICULAR SIDE WALL 45 HOOD Figure 6 Mantel Chart CANOPY FIREBOX FACE 84 MIN CEILING TO FLOOR CEILING FLOOR WALL FACING A B C D E F 10 20 1 4 MIN 10 1 4 MIN 41 MIN COMBUSTIBLES ALL...

Page 11: ... possible as long as the horizontal portion of the vent system does not exceed 20 feet with a minimum vertical run of 8 feet Refer to Venting Section pages 16 27 Maintain a minimum 6 inch clearance to the perpendicular wall from the front edge of the fireplace LOCATING FIREPLACE ...

Page 12: ...gas connectors is recommended ANSI Z21 24 Appliance Connectors of Corrugated Metal Tubing and Fittings ANSI Z21 45 Assembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length FLEXIBLE GAS LINE...

Page 13: ...ystem during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa Close the fireplace manual shut off valve to isolate it from the gas supply piping system during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa WARNING If one of the test procedures results in pressures in excess of 1 2 psig 14 inches w c 3...

Page 14: ...e STANDARD MILLIVOLT VALVE MODELS JUNCTION BOX WIRING for Optional Blower Figure 15 INSTALLATION The fireplace can be mounted on any of the following surfaces 1 A flat hard combustible burnable surface 2 A raised wooden platform 3 Four corner supports Example Four concrete masonry blocks These supports must be positioned so they contact all four perimeter edges on the bottom of the fireplace if al...

Page 15: ...iling flanges 90 degrees NOT USED BOARD 5 8 BOARD USED TO ATTACH TO FRAMING Figure 18 4 Attach fireplace to frame using adjustable nailing flanges Set the nailing flange depth to suit the wall material adjustable to 1 2 or 5 8 inch Figure 19 5 Secure the nailing flanges to the fireplace with 10 x inch screws provided 6 Secure the nailing flanges to the framing with nails or other suitable fastener...

Page 16: ...stalling this fireplace against a non insulated exterior wall Figure 22 Vent Pipe Clearance Finishing Figure 7 on page 10 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the top front edge of the fireplace Only non combustible materials may be used to cover the black fireplace face WARNING Never obstruct or modify face of...

Page 17: ...with Horizontal Termination 3 76mm MINIMUM CLEARANCE TO COMBUSTIBLES VENT CAP THIMBLE WALL FIRESTOP DVCD 32 36 47 121 cm TO BOTTOM OF UNIT DVCD42 49 126 cm TO BOTTOM OF UNIT Figure 25 Horizontal Only Straight Out the Back A PIPE LENGTH VENT CAP WALL FIRESTOP THIMBLE B Dimensions inches Models A B 6 5 1 8 to 6 1 2 DVCD 32 36 42 9 8 1 8 to 9 1 2 DVCD 32 36 42 12 11 1 8 to 12 1 2 DVCD 32 36 42 Figure...

Page 18: ... C Dimensions inches B C DVCD32 DVCD36 DVCD42 DVCD 32 36 42 17 1 16 to 18 9 16 18 1 16 to 19 9 16 20 3 16 to 21 11 16 4 3 4 to 6 1 4 20 1 16 to 21 9 16 21 1 16 to 22 9 16 23 3 16 to 24 11 16 7 3 4 to 9 1 4 23 1 16 to 24 9 16 24 1 16 to 25 9 16 26 3 16 to 27 11 16 10 3 4 to 12 1 4 Figure 28 Corner Installation Horizontal 45 Elbow to Horizontal Out the Wall WALL FIRESTOP THIMBLE A PIPE LENGTH VENT C...

Page 19: ...d by 18 457 mm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17 The maximum number of 45 degree elbows permitted per side wall installation is two 2 These elbows ...

Page 20: ...talling a snorkel kit when it is not possible to meet the required vent terminal clearances of 12 inches 305 mm above grade level A snorkel kit allows an installation depth down to 7 inches 178 mm below grade level The 7 inches 178 mm is measured from the center of the horizontal vent pipe as it penetrates through the wall Ensure the sidewall venting clearances are observed Empire recommends insta...

Page 21: ...AND V DIMENSIONS NOTE H1 AND H2 MUST BE ADDED TOGETHER TO USE CHART V H2 H1 Figure 33 B C A CENTER OF ELBOW STRAIGHT OUT MINIMUM D C B V H FIREPLACE SERIES HARD ELBOW Dimensions inches A B C D DVCD32FP 41 1 2 4 6 9 1 8 DVCD36FP 41 1 2 4 6 9 1 8 DVCD42FP 43 1 2 4 1 2 6 1 2 9 1 8 FIREPLACE SERIES FLEX PIPE 90 DEGREE BEND Dimensions inches A B C D DVCD32FP 43 4 1 2 6 1 2 9 1 8 DVCD36FP 43 4 1 2 6 1 2...

Page 22: ...inches high x 10 inches wide with its center line determined by the amount of vertical rise and horizontal run of the termination See Figure 34 on page 21 The bottom of the cap must be 12 inches above the ground level and top of the cap must be no less than 18 inches below a combustible projection and no closer than 9 inches to any wall running parallel to vent termination See Figure 35 VENT CAP 9...

Page 23: ... V 21ft 90 The first elbow does not count towards the total It is already included in the venting graph EXAMPLE H1 2ft V1 20ft H 2ft V 20ft EXAMPLE H2 2ft 90 90 6ft H2 Elbows 8ft V1 15ft H 8ft V 15ft 90 Elbow 3ft 24 MINIMUM CLEARANCE TO COMBUSTIBLES Figure 37 Figure 38 Figure 39 VENTING FIREPLACE TOP EXAMPLES ...

Page 24: ...ow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 inches 457 mm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce three feet for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 feet and if two 45 degree elbows are required in the horizontal vent it must be reduced t...

Page 25: ... Figure 44 H1 TOP VIEW H1 Example H2 4ft 2 90 90 6ft V1 12ft H 10ft V 12ft Model Maximum Pipe Length H1 Dim in inches DVCD32 24 DVCD36 24 DVCD42 18 Model Maximum Pipe Length H1 Dim in inches DVCD32 24 DVCD36 24 DVCD42 24 VENTING FIREPLACE REAR EXAMPLES ...

Page 26: ...screws Note Pull the flue cover plate tab outward prior to removal This will ensure the plate does not drop inside the rear air chamber REMOVE REMOVE REMOVE REMOVE ATTACH ATTACH ATTACH ATTACH ADD INSTALL BRACKET REAR VENT CONVERSION Figure 45 4 Re install the inlet vent cover plate over the top inlet opening with eight 10 hex head screws See Figure 45 5 Install the flue collar assembly to the rear...

Page 27: ...t 2 13 m 7 ft 2 13 m E Clearance to unventi lated soffit 12 30 cm 12 30 cm M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm F Clearance to outside corner See page 30 See page 30 1 In accordance with the current CSA B149 1 Natural Gas and Propane Instal lation Code G Clearance inside corner See page 30 See page 30 2 In Accordance with the current ANSI Z223 1 NFPA 54 National ...

Page 28: ...secure with nails or screws to structural framing members PIPE STRAP 48 1219 MM STUD WALL FLUE OUTLET TOP OF FLUE OUTLET Figure 46 Install Firestops Firestops are required for safety whenever the vent system passes through an interior wall an exterior wall or a ceiling These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system ...

Page 29: ...ons Cut a 10 inch x 10 inch hole through the ceiling using the center point previously marked Frame the hole with framing lumber the same size as the ceiling joists See Figure 48 If the area above the ceiling is NOT an attic position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole See Figure 49 If the area above the ceiling is an attic position and secure ...

Page 30: ... in such a way that minimizes the number of offsets and horizontal vent length Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determin...

Page 31: ... a hazardous situation CAUTION Install a vinyl siding standoff if the exterior walls are finished with vinyl siding or materials that could become discolored or warp Install the vinyl siding standoff between the vent termination and the exterior wall See Figure 52 This horizontal vent termination bolts onto the flat portion of the vinyl siding standoff so an air space will exist between the wall a...

Page 32: ...ct joints to verify that no pipe sections or fittings have been disturbed or loosened Check mechanical supports such as wall straps or plumbers tape for rigidity Do not recess venting terminations in a wall or siding Provide a removable panel or other inspection means in the enclosure for visual inspection of the flue connection NOTICE This also pertains to vertical vent systems installed on the o...

Page 33: ...over the other vent section Rotate the newly attached vent section clockwise approximately 45 degrees to lock the vent section into place Continue replacing components per the vent system configuration Be certain that each succeeding vent component is securely fitted and locked into the preceding component in the vent system Reassemble and Reseal Gas Accumulation Relief System Glass Frame Assembly...

Page 34: ... about 15 inches long and wrap them around the flue then interlock the ends of each spring at 2 inches Maintain equal distance between spring spacers 8 203 mm 8 203 mm 8 203 mm 4 FLEX VENT PIPE SPACER SPRING Figure 58 SPACER SPRINGS FLEX FLUE PIPE FLEX OUTER VENT Figure 59 3 Remove the 6 inch diameter Vent collar from the fireplace Replace this collar with the 7 inch diameter Flex Vent adapter col...

Page 35: ...n insert the adapter into the fireplace flue Secure flue adapter to the fireplace flue with a minimum of two screws provided See Figure 61 BAND CLAMP 4 DIA FLUE ADAPTOR COLLAR 4 DIA FLEX FLUE PIPE 7 DIA FLEX VENT PIPE APPLY HIGH TEMPERATURE SEALANT 7 DIA INLET ADAPTOR COLLAR WITH GASKET Figure 61 11 Attach the Outer Vent pipe to the 7 inch diameter Collar on the fireplace with a large band clamp p...

Page 36: ...ote On brick or block exterior wall a 7 inch diameter hole needs to be cut Measure the total wall thickness to determine whether or not the extension thimble is to be used If the combustible wall depth is over 5 3 8 inches then the extension thimble should be used Figure 62 3 Install the wall thimble assembly through the framed opening so the firestop plate is on the interior wall Figure 62 Telesc...

Page 37: ...er inlet tube mounting plate onto end of rigid venting system to correct position Fasten the outside mounting plate to the vinyl siding kit or wall with four 10 x 1 1 2 screws Ensure upward slope 11 From inside Attach the inlet tube to the collar on the back of the fireplace or the rigid venting system using three self tapping screws 12 Seal the 4 inch diameter flue outlet tube Follow instructions...

Page 38: ... the tube Apply high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Continue with Step 13 Connecting to Rigid Vent System If the air inlet and flue outlet tubes are to be connected to a rigid venting system and not directly to the back of the unit then do not use the gasket provided High temperature sealant ...

Page 39: ...36167 1 0316 Page 39 Log Description Part Number Front View Top View Log A 28371 Log B 28372 Log C 28368 Log D 28367 Log E 28369 Log F 28370 Log G 28524 LOG IDENTIFICATION FOR DVCD32 FIREPLACES ...

Page 40: ... or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury A B EMBER MATERIAL PLACEMENT F D C E G Figure 67 G E D C F B A Figure 68 Decorative Material Placement 1 Position all of the logs before placing the decorative materials 2 Place the decorative rocks in front of the grates and at the sides of the main burner pan 3 Carefully separ...

Page 41: ...36167 1 0316 Page 41 1 Place Log A on the left front pin of the burner LOG PLACEMENT for DVCD32 fireplaces ...

Page 42: ...36167 1 0316 Page 42 2 Place Log B on the right front pin of the burner LOG PLACEMENT for DVCD32 fireplaces ...

Page 43: ...36167 1 0316 Page 43 3 Place Log C between the front and rear legs of the burner tube LOG PLACEMENT for DVCD32 fireplaces ...

Page 44: ...36167 1 0316 Page 44 4 Place Log D onto the rear log support LOG PLACEMENT for DVCD32 fireplaces ...

Page 45: ...36167 1 0316 Page 45 5 Place Log E onto the pin on Log D and angle it down to rest on Log B LOG PLACEMENT for DVCD32 fireplaces ...

Page 46: ...36167 1 0316 Page 46 6 Place Log F onto the pin on Log C and angle down toward the front of the burner as shown in the image below LOG PLACEMENT for DVCD32 fireplaces ...

Page 47: ...36167 1 0316 Page 47 7 Place Log G onto the pin on Log B as shown in the image below LOG PLACEMENT for DVCD32 fireplaces ...

Page 48: ...36167 1 0316 Page 48 Log placement is complete LOG PLACEMENT for DVCD32 fireplaces ...

Page 49: ...36167 1 0316 Page 49 Log Description Part Number Front View Top View Log A 28378 Log B 28379 Log C 28375 Log D 28374 Log E 28376 Log F 28377 LOG IDENTIFICATION FOR DVCD36 FIREPLACES ...

Page 50: ...accordance with this diagram or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury EMBER MATERIAL PLACEMENT SHADED AREA ONLY A B C D E F Figure 70 A C F D E B Figure 71 Decorative Material Placement 1 Position all of the logs before placing the decorative materials 2 Place the decorative rocks in front of the grates and at the sides...

Page 51: ...36167 1 0316 Page 51 1 Place Log A on the left front pin of the burner LOG PLACEMENT For DVCD36 fireplaces ...

Page 52: ...36167 1 0316 Page 52 2 Place Log B on the right front pin of the burner LOG PLACEMENT For DVCD36 fireplaces ...

Page 53: ...36167 1 0316 Page 53 3 Place Log C between the front and rear legs of the burner tube LOG PLACEMENT For DVCD36 fireplaces ...

Page 54: ...36167 1 0316 Page 54 4 Place Log D onto the rear log support LOG PLACEMENT For DVCD36 fireplaces ...

Page 55: ...36167 1 0316 Page 55 5 Place Log E onto the pin on Log D and angle it down to rest on Log B LOG PLACEMENT For DVCD36 fireplaces ...

Page 56: ...36167 1 0316 Page 56 6 Place Log F onto Log C and angle down toward the front of the burner as shown in the image below LOG PLACEMENT For DVCD36 fireplaces ...

Page 57: ...36167 1 0316 Page 57 Log placement is complete LOG PLACEMENT For DVCD36 fireplaces ...

Page 58: ...36167 1 0316 Page 58 LOG IDENTIFICATION FOR DVCD42 FIREPLACES Log Description Part Number Front View Top View Log A 28386 Log B 28387 Log C 28382 Log D 28381 Log E 28383 Log F 28384 Log H 28385 ...

Page 59: ...rts in accordance with this diagram or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury EMBER MATERIAL PLACEMENT C B A E D H F Figure 73 7 F D C E B A H Figure 74 Decorative Material Placement 1 Position all of the logs before placing the decorative materials 2 Place the decorative rocks in front of the grates and at the sides of ...

Page 60: ...36167 1 0316 Page 60 1 Place Log A on the left front pin of the burner LOG PLACEMENT for DVCD42 fireplaces ...

Page 61: ...36167 1 0316 Page 61 2 Place Log B on the right front pin of the burner LOG PLACEMENT for DVCD42 fireplaces ...

Page 62: ...36167 1 0316 Page 62 3 Place Log D onto the rear log support LOG PLACEMENT for DVCD42 fireplaces ...

Page 63: ...36167 1 0316 Page 63 4 Place Log C between the front and rear legs of the burner tube LOG PLACEMENT for DVCD42 fireplaces ...

Page 64: ...36167 1 0316 Page 64 5 Place Log E onto the pin on Log D and angle it down to rest on Log B LOG PLACEMENT for DVCD42 fireplaces ...

Page 65: ...36167 1 0316 Page 65 6 Place Log F onto the pin on Log C and angle down toward the front of the burner as shown in the image below LOG PLACEMENT for DVCD42 fireplaces ...

Page 66: ...36167 1 0316 Page 66 7 Place Log H onto the pin on Logs D and A as shown in the image below LOG PLACEMENT for DVCD42 fireplaces ...

Page 67: ...36167 1 0316 Page 67 Log placement is complete LOG PLACEMENT for DVCD42 fireplaces ...

Page 68: ...ructions at all times Lower the door assembly to view the gas controls for the fireplace HI LO REGULATOR CONTROL KNOB OUTLET PRESSURE TAP INLET PRESSURE TAP Figure 76 Initial Lighting Upon completing the gas line or turning the gas valve on after it has been in the OFF position a small amount of air will be in the lines When first lighting the fireplace it will take a few minutes for the lines to ...

Page 69: ...witch with no Accessories To ignite main burner turn the control knob on the gas valve from the PILOT position to the ON position Turn the REMOTE OFF ON switch from the OFF position to the ON position The additional green wire and red wire which are stripped and bare are not used Wall Switch FWS 1 Optional Connect the green and red stripped and bare wires on the REMOTE OFF ON switch wire harness t...

Page 70: ...ires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing If any of the original wire supplied with this fireplace must be replaced it must be replaced with equivalent gauge and temperature rated wire ...

Page 71: ...ot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the fireplace area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor What To Do If You Smell Gas Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately...

Page 72: ...wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The meter should read 350 millivolts minimum while holding the valve knob depressed in the pilot position with the pilot lit and the REMOTE OFF ON switch in the OFF p...

Page 73: ...ended that the pilot remain in the CPI standing pilot mode to reduce cold start issues and or conserve battery backup power during a power outage 3 The gas valve has inlet and outlet pressure taps as shown in Figure 79 Refer to page 13 for gas pressure requirements NOTICE The gas control has a manual HI LO flame adjustment knob regulator that allows you to increase or decrease the height of the bu...

Page 74: ...pplied with this fireplace must be replaced it must be replaced with equivalent gauge and temperature rated wire CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Figure 80 ...

Page 75: ...ion Lighting Instructions FOR YOUR SAFETY READ BEFORE LIGHTING Warning If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life INTERMITTENT PILOT LIGHTING INSTRUCTIONS A This fireplace has a pilot which can be lighted with the manual on off switch a remote control or by switching the receiver switch to the ON position W...

Page 76: ...ge 74 Troubleshooting Before proceeding with the procedures in the following troubleshooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or optional battery pack are fresh and installed with correct polarity Make sure all the connections between the wire harnesses and system components are proper and positive Verify that the static inl...

Page 77: ...ilot igniter See maintenance page 79 Pilot not grounded well Check ground connections Sensor Wire loose Check sensor wire terminals Gas pressure incorrect Adjust gas pressure Pilot Gas Line bent or kinked Replace pilot tube Faulty pilot Sensor bent Replace Pilot Faulty valve Replace Valve Burner takes too long to fully light Low gas pressure Check gas supply pressure Clogged or dirty carryover bur...

Page 78: ...ressure Check gas supply pressure Blocked orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Faulty valve Replace valve High altitude Adjust orifice size for altitude Backfire of burner Blocked orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Low gas pressure Check gas supply pressure Fireplace produces unwanted odors Vapors from paint hair...

Page 79: ...ritation from ceramic fibers After handling logs wash your hands gently with soap and water to remove any trace of fibers If you do get a fiber splinter from the logs or glowing embers rub the sticky side of tape over where you suspect the splinter is until you no longer feel the irritation The logs included with the fireplace can be cleaned with a soft brush i e a soft paint brush or carefully wi...

Page 80: ... location Figure 81 2 Find the two glass frame clamps on the bottom of the fireplace 3 Pull each clamp forward and down to release the glass frame Figure 82 4 Grasp the bottom edge of the glass frame and carefully pull the bottom of the glass away from the fireplace 5 Move your hands to the sides of the glass frame and lift it up and away from the fireplace See Figure 83 Figure 83 Canopy removed f...

Page 81: ...or proper glass frame placement Figure 84 NOTICE If improperly placed the gasket will prevent the bottom of the glass frame from contacting the fireplace 3 Find the two glass frame clamps on the bottom of the fireplace 4 Pull each clamp down and then over the glass frame Figure 85 5 Place the top ledge of the barrier screen over the top edge of the glass frame and carefully lower it over the firep...

Page 82: ...ed service person Any safety screen guard or barrier removed for servicing the fireplace must be replaced prior to operating the fireplace Only glass approved for use by the manufacturer in the fireplace may be used for replacement The use of glass not approved by the manufacturer will void all warranties The glass replacement should be done by a licensed or qualified service person Cleaning the G...

Page 83: ...gure 89 Figure 89 Glass Door and Barrier Screen Installation 1 Place the top ledge of the glass frame over the frame ledge on the fireplace 2 Gently lower the glass frame into place See Figure 90 for proper glass frame placement Figure 90 NOTICE If improperly placed the gasket will prevent the bottom of the glass frame from contacting the fireplace 3 Find the two glass clips on the bottom of the f...

Page 84: ...facturers recommend against placing their products near a heat source If you install a television above this fireplace Empire Comfort Systems accepts no responsibility for damage or injuries Follow the television manufacturer s installation instructions including any recommendations regarding proximity to heat sources If you have a TV above your fireplace turn off the fireplace and let it cool com...

Page 85: ...can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fol lowing illustration and part list Be sure to ...

Page 86: ...fically approved with this fireplace may result in property damage or personal injury 16 17 1 2 3 4 5 6 7 50 49 13 13 13 13 8 9 10 11 12 19 11 21 20 22 30 33 31 32 40 28 34 56 41 29 39 INTERMITTENT PILOT BURNER ASSEMBLY 37 38 35 36 46 45 51 52 47 53 54 55 34 35 36 39 32 43 42 30 33 41 31 38 40 MILLIVOLT BURNER ASSEMBLY 29 28 46 37 22 14 14 15 18 48 48 ...

Page 87: ... 33950 Burner Base Plate Assembly 31 R7624 R7624 Air Shutter 32 P254 P254 Orifice NAT 32 P287 P287 Orifice LPG 33 R7572 R7572 Jamb Nut 34 P212 P212 Orifice Fitting 35 17258 31570 Tubing Assembly Inlet 36 R2423 R2423 Male connector 37 R7577 R11125 Gas Valve NAT 37 R7578 R11126 Gas Valve LPG 38 17161 29400 Valve Bracket 39 17318 17318 Pilot Shield 40 R7612 R10423 Pilot Assembly NAT 40 R7611 R10424 P...

Page 88: ...fically approved with this fireplace may result in property damage or personal injury 16 17 1 2 3 4 5 6 7 50 49 13 13 13 13 8 9 10 11 12 19 11 21 20 22 30 33 31 32 40 28 34 56 41 29 39 INTERMITTENT PILOT BURNER ASSEMBLY 37 38 35 36 46 45 51 52 47 53 54 55 34 35 36 39 32 43 42 30 33 41 31 38 40 MILLIVOLT BURNER ASSEMBLY 29 28 46 37 22 14 14 15 18 48 48 ...

Page 89: ...1 33951 Burner Base Plate Assembly 31 R7624 R7624 Air Shutter 32 P288 P288 Orifice NAT 32 P182 P182 Orifice LPG 33 R7572 R7572 Jamb Nut 34 P212 P212 Orifice Fitting 35 17258 31570 Tubing Assembly Inlet 36 R2423 R2423 Male connector 37 R7577 R11125 Gas Valve NAT 37 R7578 R11126 Gas Valve LPG 38 17161 29400 Valve Bracket 39 17318 17318 Pilot Shield 40 R7612 R10423 Pilot Assembly NAT 40 R7611 R10424 ...

Page 90: ...fically approved with this fireplace may result in property damage or personal injury 16 17 1 2 3 4 5 6 7 50 49 13 13 13 13 8 9 10 11 12 19 11 21 20 22 30 33 31 32 40 28 34 56 41 29 39 INTERMITTENT PILOT BURNER ASSEMBLY 37 38 35 36 46 45 51 52 47 53 54 55 34 35 36 39 32 43 42 30 33 41 31 38 40 MILLIVOLT BURNER ASSEMBLY 29 28 46 37 22 14 14 15 18 48 48 ...

Page 91: ...3952 Burner Base Plate Assembly 31 R7624 R7624 Air Shutter 32 P286 P286 Orifice NAT 32 P208 P208 Orifice LPG 33 R7572 R7572 Jamb Nut 34 P212 P212 Orifice Fitting 35 17337 31571 Tubing Assembly Inlet 36 R2423 R2423 Male connector 37 R7577 R11125 Gas Valve NAT 37 R7578 R11126 Gas Valve LPG 38 17161 29400 Valve Bracket 39 17318 17318 Pilot Shield 40 R7612 R10423 Pilot Assembly NAT 40 R7611 R10424 Pil...

Page 92: ...on or carbon monoxide poisoning Follow all local codes regarding installation combustion and ventilation air or in the absence of local codes follow the National Fuel Gas Code ANSI Z223 1 US installation or CAN CGA B149 Installation Code Canada Installation Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies This fireplace must not share or...

Page 93: ...t burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces The vent cap located on the outside of your home will become very hot Alert everyone adults and children to stay clear and avoid t...

Page 94: ...into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a serious leak Immedi...

Page 95: ...20 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating fireplace or equipment The sign shall read in print size no less than 1 2 inch in size GAS VENT DIRE...

Page 96: ...ith the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your deal...

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