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locating Gas supply

The gas line can enter the unit either through the floor or outside wall.  

The gas line opening should be made at this time.  Location of the opening 

will be determined by the position of floor joists and the valve and union 

used for servicing.

note:

 Never use plastic pipe. Check to confirm whether your local codes 

allow copper tubing or galvanized.

note: 

Since some municipalities have additional local codes, it is always 

best to consult your local authority and installation code.

The use of the following gas connectors is recommended:

—  ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing and 

Fittings

—  ANS Z21.45 Assembled Flexible Appliance Connectors of Other 

Than All-Metal Construction

The above connectors may be used if acceptable by the authority having 

jurisdiction. The state of Massachusetts requires that a flexible appliance 

connector cannot exceed three feet in length.

NPT NIPPLE

 

Figure 1 

Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-

B149 (.1 or .2) installation code. 

installing a new Main Gas cock

Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit. 

Where none exists, or where its size or location is not adequate, contact 

your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant to the 

action of liquefied petroleum gases. The gas lines must be checked for 

leaks by the installer. This should be done with a soap solution watching 

for bubbles on all exposed connections, and if unexposed, a pressure test 

should be made. 

Never  use  an  exposed  flame  to  check  for  leaks.  Appliance  must  be 

disconnected from piping at inlet of control valve  and pipe capped or 

plugged for pressure test. Never pressure test with appliance connected; 

control valve will sustain damage!

A gas valve and ground joint union should be installed in the gas line upstream 

of the gas control to aid in servicing. It is required by the National Fuel Gas 

Code that a drip line be installed near the gas inlet. This should consist of a 

vertical length of pipe tee connected into the gas line that is capped on the 

bottom in which condensation and foreign particles may collect. 

Figure 2

Method of installing a tee Fitting sediment trap

Pressure testing of the Gas supply system

1.  To  check  the  inlet  pressure  to  the  gas  valve,  a  1/8"  (3mm)  N.P.T. 

plugged tapping, accessible for test gauge connection, must be placed 

immediately upstream of the gas supply connection to the appliance.

2.   The appliance and its individual shutoff valve must be disconnected 

from the gas supply piping system during any pressure testing of that 

system at test pressures in excess of 1/2 psig (3.5 kPa).

3.   The appliance must be isolated from the gas supply piping system by 

closing its individual manual shutoff valve during any pressure testing 

of the gas supply piping system at test pressures equal to or less than 

1/2 psig (3.5 kPa).

attention!

 If one of the above procedures results in pressures in excess 

of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will result 

in a hazardous condition.

checking Manifold Pressure

Both Propane and Natural gas valves have a built-in pressure regulator 

in the gas valve. Natural gas models will have a manifold pressure of 

approximately 4.0" w.c. (.996kPa) at the valve outlet with the inlet pressure 

to the valve from a minimum of 5.0" w.c. (1.245kPa) for the purpose of 

input adjustment to a maximum of 10.5" w.c. (2.61kPa).  Propane gas 

models will have a manifold pressure approximately 10.0" w.c. (2.49kPa) 

at the valve outlet with the inlet pressure to the valve from a minimum of 

11.0" w.c. (2.739kPa) for the purpose of input adjustment to a maximum 

of 13.0" w.c. (3.237kPa). 
A 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge connection, 

is located on the outlet side of the gas control.

Gas suPPlY

recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Inside Diameter

Tubing, Type L 

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10 feet

0-3 meters

1/2”

12.7mm

3/8”

9.5mm

1/2”

12.7mm

3/8”

9.5mm

10-40 feet

4-12 meters

1/2”

12.7mm

1/2”

12.7mm

5/8”

15.9mm

1/2”

12.7mm

40-100 feet

13-30 meters

1/2”

12.7mm

1/2”

12.7mm

3/4”

19mm

1/2”

12.7mm

100-150 feet

31-46 meters

3/4”

19mm

1/2”

12.7mm

7/8”

22.2mm

3/4”

19mm

Summary of Contents for DV-210-SG

Page 1: ...th or serious illness Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other flamma ble vapors and liquids in the vicin...

Page 2: ...ifications 6 Gas Supply 7 Clearances 8 Installation Instructions 8 9 Thermostat Location 10 Lighting Instructions 11 Pilot Flame Characteristics 12 Main Burner Flame Characteristics 12 Maintenance 12...

Page 3: ...ied service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is impera tive that control compartments burners and circulating air passageways...

Page 4: ...g vehicle trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak...

Page 5: ...uiredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE Ametalorplasticidentificationplateshallbe permanently mounted to the exter...

Page 6: ...erformed only by a qualified agency The term qualified agency meansanyindividual firm corporationorcompanywhicheitherin person or through a representative is engaged in and is responsible for a the in...

Page 7: ...that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign partic...

Page 8: ...nimum wall depth is 4 1 2 114mm and maximum wall depth is 13 330mm The use of tubes not supplied by the manufacturer result in unsatisfactory performance The furnace is to be located on an outside wal...

Page 9: ...l Remove 5 127mm diameter air inlet tube from collar of air drop assembly 2 Attach3 76mm diameterflueoutlettubeontoflueoutletcollar oncombustionchamber Besure3 76mm diameterflueoutlet tube is placed a...

Page 10: ...d be Across the thermopile terminals 400 450 millivolts with ther mostat off Across the thermopile terminals 150 250 millivolts with ther mostat on Across the thermostat wires at the valve less than 3...

Page 11: ...to desired setting 16 CAUTION Pilot access cover must be kept tightly closed during operation To Turn Off Gas To Appliance FOR YOUR SAFETY READ BEFORE LIGHTING Warning If you do not follow these inst...

Page 12: ...ted After this the valve and orifice elbow can be removed as a unit Cleaning The Pilot Burner Cleaning of the pilot may be an annual necessity due to spiders After removing the supply tubing and orifi...

Page 13: ...properly size orifice 4 Pilot and main burner go out during normal operation a Check millivolts b Check for proper size of pilot flame c Check for defective or weak thermopile d Check input reduce as...

Page 14: ...HOLE 11 852098 NUT FOR ORIFICE FITTING 12 742134 BURNER ORIFICE DV 210 NAT 12 742133 BURNER ORIFICE DV 215 NAT 12 742297 BURNER ORIFICE DV 210 LPG 12 742282 BURNER ORIFICE DV 215 LPG 13 742038 ORIFICE...

Page 15: ...12433 10 0109 Page 15 PARTS VIEW...

Page 16: ...appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong re ceptacle Do not cut or remove th...

Page 17: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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