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Page 14

Installation and Operation Manual - Gateway 3500

ENGLISH

2.4  Materials

The 

body

 of this stove, which is most of its weight, is carbon steel. Should it ever become 

necessary many years in the future, almost the entire stove can be recycled into new products, 
thus eliminating the need to mine new materials.

The 

paint

 coating on the stove is very thin. Its VOC content (Volatile Organic Compounds) is 

very low. VOCs can be responsible for smog, so all the paint used during the manufacturing 
process meets the latest air quality requirements regarding VOC reduction or elimination.

The 

air tubes

 are stainless steel, which can also be recycled. 

The 

baffle

 is made of aluminosilicate fibre material that is compressed with a binder to form a 

rigid board. C-Cast can withstand temperatures above 2,000 °F. It is not considered hazardous 
waste. Disposal at a waste management center is recommended.

The firebrick

 is mainly composed of silicon dioxide, also known as silica, a product processed 

from a mined mineral.  It is most commonly found in nature in the form of sand and clay. Disposal 
at a waste management center is recommended.

The door and glass 

gaskets 

are fibreglass which is spun from melted sand. Black gaskets 

have been dipped into a solvent-free solution. Disposal at a waste management center is 
recommended.

The door 

glass

 is a 5/32" (4 mm) thick ceramic material that contains no toxic chemicals. It is 

made of natural raw materials such as sand and quartz that are combined in such a way to form 
a high temperature glass. Ceramic glass cannot be recycled in the same way as normal glass, so 
it should not be disposed of with regular household products. Disposal at a waste management 
center is recommended.

2.5  Zone Heating

This stove is a space heater, which means it is intended to heat the area it is installed in, as well 
as spaces that connect to that area, although to a lower temperature. This is called zone heating 
and it is an increasingly popular way to heat homes or spaces within homes. 

Zone heating can be used to supplement another heating system by heating a particular space 
within a home, such as a basement, a family room or an addition that lacks another heat source.

Houses of moderate size and relatively new construction can be heated with a properly sized 
and located wood stove. Whole house zone heating works best when the stove is in the part of 
the house where the family spends most of its time. This is normally the main living area where 
the kitchen, dining and living rooms are located. 

Locating the stove in this area will give the maximum benefit of the heat it produces and will 
achieve the highest possible heating efficiency and comfort. The space where the most time is 
spent will be warmest, while bedrooms and basement (if there is one) will stay cooler. In this 
way, less wood is burnt than with other forms of heating.

Although the stove may be able to heat the main living areas of the house to an adequate 
temperature, it is strongly recommended to also have a conventional oil, gas or electric heating 
system to provide backup heating.

Summary of Contents for GATEWAY 3500

Page 1: ...TALLATION INSPECTION REQUIREMENTS IN LOCAL AREA READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD STOVE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE BODILY INJUR...

Page 2: ......

Page 3: ...about restrictions and installation inspection requirements in your local area A building permit might be required for the installation of this stove and the chimney that it is connected to It is als...

Page 4: ...Drying Time 16 4 Operating the Stove 17 4 1 Blower Operation 18 4 2 The Use of a Fire Screen 18 5 Burning Wood Efficiently 18 5 1 First Use 18 5 2 Lighting Fires 19 5 3 Combustion Cycles 20 5 4 Rekind...

Page 5: ...onnector 41 Appendix 1 Legs Installation 43 Appendix 2 Pedestal Installation 46 Appendix 3 Door Overlay Installation 48 Appendix 4 Decorative Panels 49 Appendix 5 Optional Step Top Add On Installation...

Page 6: ...Page 6 Installation and Operation Manual Gateway 3500 ENGLISH CERTIFICATION PLATE...

Page 7: ...efore opening the loading door NEVER USE GASOLINE LANTERN FUEL NAPHTHA FUEL OIL MOTOR OIL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS OR AEROSOLS TO START A FIRE IN THIS STOVE KEEP ALL SUCH LIQ...

Page 8: ...d maximum burn time may vary subject to location in home chimney draft heat loss factors climate fuel type and other variables The recommended heated area for a given appliance is defined by the manuf...

Page 9: ...ULC S627 10 North south ends of the logs visible East west sides of the logs visible 11 Mobile homes Canada or manufactured homes USA The US Department of Housing and Urban Development describes manuf...

Page 10: ...3 Dimensions 2 3 1 Stove Dimensions with Queen Anne Legs 28 1 8 714mm 14 1 8 357mm 8 1 8 206mm 6 150mm Figure 1 Top View 27 3 4 706mm 18 1 2 469mm 12 1 4 310mm 32 1 8 817mm 30 1 8 766mm 23 1 2 597mm...

Page 11: ...NGLISH 2 3 2 Stove Dimensions with Straight Legs 28 1 8 714mm 14 1 8 357mm 8 1 8 206mm 6 150mm Figure 4 Top View 12 1 4 310mm 18 1 2 468mm 28 1 2 725mm 32 1 8 817mm 24 5 8 625mm 30 1 8 766mm 24 1 4 61...

Page 12: ...way 3500 ENGLISH 2 3 3 Dimensions with pedestal 28 1 8 714mm 14 1 8 357mm 8 1 8 205mm 6 150mm Figure 7 Top View 26 1 4 666mm 18 1 2 468mm 12 1 4 310mm 32 813mm 21 1 2 545mm 30 1 2 774mm 34 864mm 24 5...

Page 13: ...al Gateway 3500 ENGLISH 2 3 4 Combustion Chamber Dimensions 19 483mm 9 7 8 249mm Figure 10 Door Opening 22 7 8 581mm 20 1 8 510mm 12 7 8 326mm 5 16 8mm 3 16 5mm Figure 11 Front View Combustion Chamber...

Page 14: ...such as sand and quartz that are combined in such a way to form a high temperature glass Ceramic glass cannot be recycled in the same way as normal glass so it should not be disposed of with regular h...

Page 15: ...used is in the correct moisture content range of 15 to 20 Refer to the following section of suggestions on preparing fuelwood and judging its moisture 3 Fuel Good firewood has been cut to the correct...

Page 16: ...es loading the stove very difficult The most common standard length of firewood is 16 400 mm 3 3 Piece Size Firewood dries more quickly when it is split Large unsplit rounds can take years to dry enou...

Page 17: ...acks form at the end of logs The wood turns from white or cream colored to grey or yellow Two pieces of wood struck together sounds hollow The face of a fresh cut feels warm and dry The moisture conte...

Page 18: ...and LO the heat sensor will make the blower start automatically when the stove is hot enough and will make it stop when the stove has cooled down Therefore the blower speed control can be left at the...

Page 19: ...or slightly ajar Once the fire has ignited the door can be closed with the air control still fully open When the kindling is almost completely burned standard firewood pieces can be added Do not leave...

Page 20: ...e in the area can be cooler when the household is active and it can be warmer when it is inactive Wood burns best in cycles A cycle starts when a new load of wood is ignited by hot coals and ends when...

Page 21: ...e firebox since it will affect the proper operation of the appliance The best time to remove ash is in the morning after an overnight fire when the heater is relatively cold but there is still a littl...

Page 22: ...arallel to each other diagonally in the firebox and lay two more across them in the other direction Open the air control fully and only reduce the air after the wood is fully flaming This kind of fire...

Page 23: ...of the stove to heat demand for space 5 7 5 Logs Orientation In a relatively square firebox the wood can be loaded north south ends of the logs visible or east west sides of the logs visible North sou...

Page 24: ...ormal conditions the door glass should stay relatively clear If the firewood is dry enough and the operating instructions in this manual are followed a whitish dusty deposit will form on the inner sur...

Page 25: ...adhesive backed woven fibreglass The gasket must be centred on the edge of the glass 1 Follow the steps of the previous section to remove the glass Remove the old gasket and clean the glass thoroughl...

Page 26: ...et groove 3 Apply a bead of approximately 3 16 5 mm of high temperature silicone in the door gasket groove Starting from the middle hinges side press the gasket into the groove The gasket must not be...

Page 27: ...the hotter the fire the less creosote is deposited and weekly cleaning may be necessary in mild weather even though monthly cleaning may be enough in the coldest months Contact your local municipal or...

Page 28: ...WALL CEILING AND ROOF MUST BE MAINTAINED 7 2 Regulations Covering Stove Installation When installed and operated as described in these instructions this wood stove is suitable for use as a freestandin...

Page 29: ...e than the minimum clearance figures given The clearances to combustible walls may be slightly different in Canada and the U S A and may also differ depending on whether single or double wall flue pip...

Page 30: ...2 mm E 24 632 mm 24 632 mm F 18 457 mm 18 457 mm F 17 451 mm 17 451 mm 8 1 1 With Heat Shield AC02710 or AC0276214 APPLIANCE CLEARANCES WITH DOUBLE WALL PIPE CONNECTOR DISTANCES13 FROM DOUBLE WALL PIP...

Page 31: ...30 mm 72 1 830 mm 8 1 5 With Heat Shield AC02710 or AC02762 and Lowered Ceiling15 APPLIANCE CLEARANCES WITH DOUBLE WALL PIPE CONNECTOR DISTANCES16 FROM PIPE CONNECTOR WITH DOUBLE WALL PIPE CONNECTOR C...

Page 32: ...TOR WITH DOUBLE WALL PIPE CONNECTOR Canada USA Canada USA A 10 254 mm 10 254 mm D 14 375 mm 14 375 mm B 19 483 mm 19 483 mm E 29 759 mm 29 759 mm C 10 254 mm 10 254 mm F 20 527 mm 20 527 mm 8 1 8 Mobi...

Page 33: ...ntirely of steel iron bricks tiles concrete slate glass or a combination of these materials Materials corresponding to ASTM E136 and UL 763 are considered to be non combustible materials with the exce...

Page 34: ...t ignite or lose adhesive qualities at temperatures likely to be encountered Mounting hardware which extends from the shield surface into combustibles may be used only at the edges of the shield Mount...

Page 35: ...Page 35 Installation and Operation Manual Gateway 3500 ENGLISH...

Page 36: ...ible material on non combustible board spaced out at least 1 25 mm by non combustible spacers 50 18 457 mm 33 24 610 mm Ceramic tiles or equivalent non combustible material on non combustible board wi...

Page 37: ...t least 5 130 mm Canada only or no more than 7 180 mm is permitted if it allows the proper venting of combustion gases and that such application is verified and authorized by a qualified installer Oth...

Page 38: ...ng must be installed and sealed with silicone adhesive 9 1 3 Masonry Chimney The stove may also be connected to a masonry chimney provided the chimney complies with the construction rules found in the...

Page 39: ...ulate fewer creosote deposits and will be unaffected by cold temperatures or harsh winds Outside chimneys will lead to cold back drafting when there is no fire in the stove slow kindling of new fires...

Page 40: ...e supply of combustion air for a wood stove is from the room in which it is installed Room air is already preheated so it will not chill the fire and its availability is not affected by wind pressures...

Page 41: ...es straight up from the stove to the base of the chimney with no elbows Straight assemblies are less likely to cause problems like smoke roll out when the door is opened for loading They are also more...

Page 42: ...stallation must allow expansion elbows in assemblies allow for expansion straight assemblies should include an inspection wrap with one end unfastened or a telescopic section Minimum upward slope towa...

Page 43: ...LATION 1 Remove the door the firebricks and the ash plug from the stove if desired 2 Put the stove on its back Remove and dispose of the two freight supports D Keep the nuts C and washers B for step 4...

Page 44: ...ual Gateway 3500 ENGLISH 3 Install the legs E on the legs supports F Secure with the washers G and nuts H supplied with the leg assembly E F H G 4 With the nuts C and washers B removed in step 1 secur...

Page 45: ...cover J with screws K and nuts L J K L 6 Put the stove on its legs install the ash drawer included with the kit Put back the firebricks the ash plug and the door on the stove See step 1 The baffle and...

Page 46: ...ration Manual Gateway 3500 ENGLISH Appendix 2 PEDESTAL INSTALLATION 1 Remove the door the firebricks and the ash plug from the stove if desired 2 Install the pedestal B on the stove and screw it in pl...

Page 47: ...the fresh air panel D with the screws C the air control cover E with the screws F and install the ash drawer G Put back the bricks the spacers the ash plug and the door on the stove See step 1 C D F...

Page 48: ...3 DOOR OVERLAY INSTALLATION Position the overlay A on the door frame and secure it in place from behind using the nuts B To ease the installation do not tighten the nuts until they are all installed...

Page 49: ...ENGLISH Appendix 4 DECORATIVE PANELS To remove the decorative panel C remove the screws D and push forward on the panel to unhook it from the bracket E Once the panels are removed remove the decorati...

Page 50: ...wood stove can be equipped with an optional step top add on It accumulates heat and increase the airflow 4 Remove the air deflector A Keep the screws B 5 Assemble the step top C with the new deflector...

Page 51: ...proved stove requires the installation of a fresh air intake kit A and an insulated fresh air intake pipe HVAC type must meet ULC S110 or UL 181 class 0 or class 1 B sold separately Refer to air intak...

Page 52: ...to the door opening 3 Lean the upper part of the fire screen against the top door opening making sure to stove the top fire screen brackets behind the primary air deflector 4 Lift the fire screen upwa...

Page 53: ...he stove 1 Remove the backplate by cutting the knockouts with pliers Micro joint Knockout 2 Screw the blower A in place using the screws B included in the installation manual Ensure that the blower s...

Page 54: ...er It allows the fan to operate only when the stove is hot enough See the instructions provided with the thermodisc for more details Screw the thermodisc C with the screws D provided on the back of th...

Page 55: ...Then lift and insert the left end of the tube into the rear left channel 2 Align the notch in the left end of the tube with the key of the left air channel hole Using a Wise grip hold the tube and loc...

Page 56: ...Page 56 Installation and Operation Manual Gateway 3500 ENGLISH Note that secondary air tubes A can be replaced without removing the baffle board B and that all tubes are identical B A...

Page 57: ...57 Installation and Operation Manual Gateway 3500 ENGLISH Appendix 11 MOBILE HOME INSTALLATION For a stove on a pedestal remove the plugs N and screw the base on the floor with the proper hardware O...

Page 58: ...TS LIST A DETAIL A 2 1 3 4 5 6 7 12 13 11 9 8 62 47 14 15 16 17 18 5 19 20 21 22 25 23 24 26 27 28 29 31 31 31 32 31 31 31 29 31 29 31 31 31 30 30 30 30 31 31 31 31 31 31 31 29 30 33 34 48 49 51 27 50...

Page 59: ...8 X 8 BLACK DOOR GASKET KIT 1 11 30101 SPRING TENSION PIN 5 32 X 1 1 2 L 1 12 SE70900 GATEWAY 3500 DOOR GLASS 1 13 AC06400 3 4 FLAT X 6 BLACK SELF ADHESIVE GLASS GASKET 1 14 PL70780 RIGHT GLASS FRAME...

Page 60: ...AKE KIT FOR WOOD STOVE ON PEDESTAL 1 49 WP3BL PEDESTAL KIT 1 50 PL70837 AIR CONTROL COVER 1 51 SE70820 ASH DRAWER ASSEMBLY 1 52 WLQ3BL BLACK CAST IRON QUEEN ANNE LEGS WITH ASH DRAWER 1 52 WLQ3BN BRUSH...

Page 61: ...ow The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all oblig...

Page 62: ...NOTES...

Page 63: ......

Page 64: ...Systems Inc 918 Freeburg Avenue Belleville IL 62220 618 233 7420 www empirecomfort com Manufactured by Stove Builder International inc 250 rue de Copenhague St Augustin de Desmaures Qc Canada G3A 2H3...

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