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Empire Comfort Systems DVL36BP30 Series, Installation Instructions Manual, Page: 60 / 68

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Empire Comfort Systems DVL36BP30 Series Installation Instructions Manual Download Page 60

41978-1-1220

Page 60

MILLIVOLT STANDING PILOT WIRING DIAGRAM (BP3 SERIES)

CAUTION

Label all wires prior to disconnection when servicing controls. 

Wiring errors can cause improper and dangerous operation.

This appliance is only for use with the type of gas indicated on the 

rating plate and may be installed in an aftermarket, permanently 

located, manufactured (mobile) home where not prohibited by 

local codes. This appliance is not convertible for use with other 

gases, unless a certified kit is used.

WIRING

If any of the original wire supplied with this unit must be replaced. 

Use no. 18, 150°C wire or its equivalent.

Summary of Contents for DVL36BP30 Series

Page 1: ...y could result in serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS...

Page 2: ...ming And Finishing 30 31 Vent System Identification 32 Vent Systems 32 Venting Fireplace 33 Venting Fireplace Top 34 35 Venting Fireplace Horizontal Termination 36 Top Vent Vertical Termination 37 Ver...

Page 3: ...ing or bedding materials DURING THE ANNUAL CHECKUP THE TECHNICIAN WILL Inspect the pilot flame safety system and burner s for proper operation and replace any damaged parts Test and measure the flame...

Page 4: ...n and repair should be done by a QUALIFIED SERVICE PERSON The fireplace should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to...

Page 5: ...b or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity Propane Gas may stratify in a closed area...

Page 6: ...visions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a mini...

Page 7: ...ed only by a qualified agency The term qualified agency means any individual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the i...

Page 8: ...rier for glass front properly installed o _____________________ FIREPLACE SETUP All packaging and protective materials removed inside outside of fireplace o _____________________ Media installed corre...

Page 9: ...mp right side entrance These models do not include the Accent Light assembly However the Accent Light Kit may be purchased and installed prior to fireplace installation Instructions are supplied with...

Page 10: ...Assembly 32730 1 5 Flex Line R12461 1 6 Wire Clip R1720 2 7 Valve Access Cover 41769 1 8 Switch Wall R3540 1 9 Cover Wall Switch R3590 1 10 Wire Harness Wall Switch Extension R12144 1 A 10 x 1 2 Scre...

Page 11: ...x Line R12461 1 6 AC Adaptor R11128 1 7 Wire Clip R1720 6 8 AA Battery N A 4 9 Valve Acess Cover 41769 1 10 Switch Wall R3540 1 11 Cover Wall Switch R3590 1 12 Wire Harness Wall Switch Extension R1214...

Page 12: ...P214 37 P213 1 65mm P250 Air Shutter Opening 1 16 Fully Open 1 16 Fully Open Gas Inlet Shut Off Valve Pipe 1 2 NPT 1 2 NPT 1 2 NPT 1 2 NPT Vent Size 4 x 6 5 8 4 x 6 5 8 4 x 6 5 8 4 x 6 5 8 NOTICE Air...

Page 13: ...de of the box to the centerline of vent 20 7 8 20 7 8 J Depth from back of box to centerline of top vent 5 3 4 5 3 4 K Height from the bottom of the box to the gas line opening 1 1 2 1 1 2 L Depth fro...

Page 14: ...41978 1 1220 Page 14 INSTALLING FLEX LINE NOTE Installing the flex line to the burner inlet fitting will be made easier by laying the fireplace on its back Figure 2...

Page 15: ...5 BEZEL ACCENT LAMP R9342 2 6 WIRE ASSEMBLY R12170 1 7 RHEOSTAT ASSEMBLY 42255 1 8 WIRE CLIP R1720 4 PARTS LIST Index Number Description Part Number Quantity 1 Gasket Accent Lamp R11751 2 2 Accent Li...

Page 16: ...ssemblies as shown in Figures 4 and 5 The left assembly s wires should be left and the right assembly s wires should point right NOTE Figure 6 shows the general arrangement of wire routing in the bott...

Page 17: ...CONT D ATTACH RHEOSTAT BRACKET IN FRONT RIGHT CORNER RHEOSTAT BRACKET NOT TO SCALE JUNCTION BOX WIRE ASSEMBLY WIRE CLIP ATTACH RHEOSTAT BRACKET IN FRONT RIGHT CORNER RHEOSTAT BRACKET NOT TO SCALE JUN...

Page 18: ...ingthisfireplaceagainstanexteriorwall insulate to applicable insulation codes When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions a minimum of 10 inches cleara...

Page 19: ...ART 22 10 12 MANTEL A B C D E F G H FIREPLACE OPENING INDEX LETTER DISTANCE FROM FIREPLACE OPENING DISTANCE FROM FINISHED WALL Dimensions In Inches A 22 12 B 22 10 C 20 8 3 8 D 18 6 5 8 E 16 5 F 14 3...

Page 20: ...pipe See Figure 11 1 MIN CLEARANCE AROUND VERT VENT PIPE VENT PIPE Figure 11 NOTICE For horizontal vent maintain a minimum 1 inch clearance to the bottom and sides of the vent and 3 inch clearance to...

Page 21: ...and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the...

Page 22: ...nce of 2 feet 61 cm from the center line of the terminal 24 in 61 cm 24 in 61 cm L Clearance above paved sidewalk or paved drive way located on public property 7 ft 2 13 m 7 ft 2 13 m E Clearance to u...

Page 23: ...0ft 1 2 1 2 5 8 1 2 41 100ft 1 2 1 2 3 4 1 2 101 150ft 3 4 1 2 7 8 3 4 INSTALLING A NEW MAIN GAS SHUT OFF VALVE CHECK LOCAL CODE Each fireplace should have its own manual gas shut off valve A manual m...

Page 24: ...ural Gas 4 5 7 0 14 0 Propane Gas 10 8 11 0 14 0 MANIFOLD PRESSURE Inches w c Normal HI Natural Gas 3 5 Propane Gas 10 0 HI LO REGULATOR CONTROL KNOB PRESSURE TAPS Figure 16 Millivolt Valve OUTLET PRE...

Page 25: ...6 inches of wire in the junction box for connection Attach black wire to one side of the receptacle and white wire to opposite side of receptacle The ground wire should be attached to the green groun...

Page 26: ...toward the front Route the AC adapter wire along the inside of the bottom face Use the self adhesive wire clips included in the hardware pack to keep the wire away from the firebox See Figure 23 These...

Page 27: ...ements to these steps A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems The chase should not break the outside building envelope in any...

Page 28: ...MINATION 2 610mm 12 MINIMUM 305mm VERTICAL VENT REQUIRED MAXIMUM HORIZONTAL RUN WITH MINIMUM VERTICAL RISE AND 90 ELBOW Figure 28 VERTICAL 90 DEGREE ELBOW TO HORIZONTAL OUT THE WALL 12 inch minimum ri...

Page 29: ...PLACE FACE NON COMBUSTIBLE WALL SHEATHING NOT INCLUDED OVERLAPS FIREPLACE FACE Figure 32 Use Non Combustible materials where indicated for the fireplace installation Non combustible materials do not i...

Page 30: ...exterior wall or a ceiling These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system HORIZONTAL FIRESTOPS Horizontal runs in th...

Page 31: ...gure 36 If the area above the ceiling is an attic position and secure the firestop on top of the previously framed hole See Figure 37 NOTE Remove insulation from the framed area in the attic before in...

Page 32: ...t Systems Inc Dealers DVVK 4VP DVVK 4V Direct Vent Fireplace Vent Kit Vertical includes 46DVA VCH 46DVA F6 and 46DVA SC DVVK 4TP DVVK 4T Direct Vent Fireplace Vent Kit For top vent thru the wall 8 to...

Page 33: ...ter of the termination must not be less than 7 feet SPECIAL NOTE For each 45 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 inches Reduce by 3 feet for ev...

Page 34: ...ICE When installing the restrictor install with the screw pointing downward A1 CENTER OF ELBOW STRAIGHT OUT MINIMUM A1 CENTER OF ELBOW STRAIGHT OUT MINIMUM A2 CENTER OF ELBOW STRAIGHT OUT MINIMUM A2 C...

Page 35: ...an 9 inch 229mm to any wall running parallel to vent termination Figure 43 BELOW GRADE INSTALLATION When it is not possible to meet the required vent termination clearances of 12 inch 305 mm above gra...

Page 36: ...ntal Maximum Dimensions In Inches 27 1 4 Min 52 1 2 60 5ft 39 1 4 64 1 2 108 9ft 51 1 4 76 1 2 156 13ft Figure 46 TWO 90 ELBOWS NOTE Subtract 3 feet from the total horizontal measurement for each 90 e...

Page 37: ...tal run is 100 of vertical but cannot exceed 20 feet Figure 50 THREE 90 ELBOWS NOTE Subtract 3 feet from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 feet f...

Page 38: ...ING THE VENT SYSTEM IN A CHASE A chase is a vertical box like structure built to enclose the gas fireplace and or its vent system Vertical vent runs on the outside of a building may be but are not req...

Page 39: ...treaks and in extreme cases holes Replace damaged components should immediately 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Check for eviden...

Page 40: ...proper height and size of the vent opening The minimum opening should be 9 inch wide by 11 inch high The minimum combustible clearance from the horizontal vent is 1 inch from sides and bottom and 3 in...

Page 41: ...th insulation or other materials Any horizontal run must have a 1 4 inch rise for every one foot of run towards the vent termination The vent above the roof must terminate vertically WARNING Contact y...

Page 42: ...25 25 Flex extension kits The extension kits include connection hardware INSTALLATION OF THE VERTICAL FLEX TERMINATION KIT WARNING Ensure that the venting system exits the structure through the roof...

Page 43: ...of the firestop thimble assembly The opening must measure a minimum of 9 1 2 inch x 9 1 2 inch square See Figure 57 Figure 57 5 Next determine the location for the cutout in the roof opening This ope...

Page 44: ...ches from the top end of the hard pipe Figure 59 13 Now the pre assembled vent system may be carried to the roof then lowered through the roof cutout opening see step 5 Feed the flex vent end down thr...

Page 45: ...red 3 feet minimum be tween supports then the roof flashing can be installed See Figure 62 Figure 62 20 Install the roof flashing and seal using common constructions practices 21 An additional storm c...

Page 46: ...41978 1 1220 Page 46 Figure 63 DVVK 4FV DIRECT VENT TERMINATION KIT CONT D...

Page 47: ...meter by 6 ft MF07ALA2F006 1 5 4 7 x 48 Rigid Pipe Assembly MF100554 1 6 Firestop Thimble Assembly MF100124 1 7 Roof Flashing 0 12 to 6 12 MF100091 1 8 7 Flex Adapter Collar with Gasket MF100524 1 9 7...

Page 48: ...ime Completely cover over the burner screen 2 Place crushed glass media over the burner screen in a single layer Use ONLY enough crushed glass media to mask the burner screen See Figure 64 NOTICE 1 4...

Page 49: ...chnician to inspect the appliance and to replace any part of the control system and any gas control which has been under water FOR YOUR SAFETY READ BEFORE LIGHTING INTERMITTENT PILOT LIGHTING INSTRUCT...

Page 50: ...Pilot not grounded well Check ground connections Sensor Wire loose Check sensor wire terminals Gas pressure incorrect Adjust gas pressure Pilot Gas Line bent or kinked Replace pilot tube Faulty pilot...

Page 51: ...orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Faulty valve Replace valve High altitude Adjust orifice size for altitude Too much crushed glass media or too many logs r...

Page 52: ...Turn off all electric power to the appliance if service is to be performed if applicable 2 Remove the barrier assembly to gain access to the control compartment 4 Push in gas control knob slightly and...

Page 53: ...mocouple is producing more than 15 millivolts replace faulty valve Pilot burning no gas to burner valve knob ON REMOTE OFF ON switch ON REMOTE OFF ON switch wall switch remote control or wires defecti...

Page 54: ...ire Comfort Systems Inc Debris around throat of main burner Inspect the opening at the base of the main burner It is imperative that NO material be placed in this opening Glassdoorisnotproperlysealed...

Page 55: ...Natural to Propane 40512 40510 N A Conversion Kit Propane to Natural 40513 40511 N A Conversion Kit Natural to Propane 42048 42052 N A Conversion Kit Propane to Natural 42049 42053 N A Conversion Kit...

Page 56: ...2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 15 15 WARNING Failuretopositionthepartsinaccordance with these diagrams or failure to use only parts specifically approved with this fireplace may...

Page 57: ...4 Screen Assembly Q0062 Q0072 5 Glass Frame Assembly 41989 41990 6 Light Kit Gasket R11751 R11751 7 Light Kit Plate 29141 29141 8 Valve Door 41769 41769 9 J Box Assembly 17162 17162 10 Framing Bracke...

Page 58: ...with these diagrams or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 18 18 12 12...

Page 59: ...R10882 8 Burner Base Gasket R12900 R12900 R12900 R12900 9 10 32 X 375 Machine Screw X X 9 Screw 8 32 X 3 8 HWH SL ZINC TY F X X 10 Valve Bracket 41280 41280 41280 41280 11 Burner Base 41047 41047 410...

Page 60: ...s appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes T...

Page 61: ...prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used WARNING Improper installation adjustment alteration service or maintenance can caus...

Page 62: ...TH RIGHT HAND USING SPRING LATCH TOOL APPROX 1 2 3 4 AND PUSH UP WITH LEFT THUMB TO RELEASE THE SPRING LATCH FROM THE GLASS FRAME CLIP Pull Spring Latch Ring away from the Glass Frame with right hand...

Page 63: ...VE FLIP THE RING FORWARDS WITH YOUR FINGERS OR THE SPRING LATCH TOOL BEFORE PULLING ON THE SPRING LATCH OK WHEN INSTALLING THE GLASS FRAME DO NOT PULL ON THE SPRING LATCH RING IF THE RING IS FLIPPED B...

Page 64: ...quent inspection and cleaning may be required if the fireplace is installed in an area exposed to pet hair or dust or to excessive lint from new carpeting or bedding materials During The Annual Checku...

Page 65: ...41978 1 1220 Page 65 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 66: ...41978 1 1220 Page 66 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 67: ...isted in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number...

Page 68: ...lified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish war...

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