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B102345-1-0616

Page 14

7/16”

For Grill Heads other than the C3

Series see Grill Instructions.

ATTACH BOTTOM CASTING TO CART

HEX HEAD BOLT

SS, 1/4-20 X 3/4

B063096 (4)

FLAT WASHER, 

SS, 1/4 ID X 5/8 OD

B076332 (4)

.

(ALL GRILLS EXCEPT C3)

Summary of Contents for Broilmaster OPTIONS DCB1-3

Page 1: ...Page 1 Cart With Base Retain Owner s Manual for Future Reference PCB1 3 DCB1 3 PREMIU M GRILLS...

Page 2: ...is manual Your receipt established the proof of purchase required for warranty replacement parts WARNING Follow the instruction in this manual for proper installation and maintenance of the grill Impr...

Page 3: ...fact we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time customers We hope yo...

Page 4: ...ALL GRILLS 11 INSTALL REAR BRACE 12 ALL GRILLS EXCEPT C3 C3 SERIES skip to page 15 INSTALL RUBBER GUARD AND BUSHING 13 ALL GRILLS EXCEPT C3 ATTACH BOTTOM CASTING TO CART 14 ALL GRILLS EXCEPT C3 INSTA...

Page 5: ...purchased an accessory with your Broilmaster follow the instructions provided Compare the parts in the box to the parts list provided in this manual If any are missing contact your Broilmaster dealer...

Page 6: ...angs CAUTION Keep the sides of the grill at least 16 inches from any combustible material Keep the back of the grill at least 18 inches from any combustible material Placing a hot grill too close to a...

Page 7: ...1 CART SHIELD B101583 1 REAR BRACE PAINTED B101473 1 GREASE CUP B064791 1 CYLINDER RETAINER B101414 1 PLASTIC BASE PCB1 DCB1 B101582 1 REAR BRACE SS B101651 1 RIGHT SIDE PANEL PAINTED B101642 1 RIGHT...

Page 8: ...1 4 B100113 1 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4 PHILLIPS PAN HEAD SCREW SS 10 24 X 1 2 R4056 6 PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 8 CART HARDWARE PACK B102002 Standard hardware it...

Page 9: ...B102345 1 0616 Page 9 Install the two Casters with Brakes in the front of the Base FRONT BRAKE CART BASE ASSEMBLY ALL GRILLS...

Page 10: ...handling parts as they may contain sharp edges Work gloves are recommended to prevent injury Remove protective plastic covering 3 8 CART WALLS ASSEMBLY ALL GRILLS PHILLIPS PAN HEAD SCREW SS 10 24 X 1...

Page 11: ...B102345 1 0616 Page 11 Install all four Screws before tightening ATTACH WALLS TO BASE ALL GRILLS PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 4...

Page 12: ...ke sure the Rear Brace goes in the cutout of the Support Bracket REAR BRACE 7 16 INSTALL REAR BRACE PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 2 KEPS NUT SS 1 4 20 B100385 2 ALL GRILLS EXCEPT C3...

Page 13: ...Page 13 RUBBER GUARD BUSHING Insert Bushing in the Front Panel on the right Install Rubber Guard over Cart cut out INSTALL RUBBER GUARD AND BUSHING SNAP BUSHING 1 2 R896 1 RUBBER GUARD B101635 1 ALL G...

Page 14: ...16 Page 14 7 16 For Grill Heads other than the C3 Series see Grill Instructions ATTACH BOTTOM CASTING TO CART HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4 ALL GRILL...

Page 15: ...CART COVER Make sure the Rear Brace goes in the cutout of the Support Bracket 1 INSTALL REAR BRACE AND REAR CART COVER PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 2 KEPS NUT SS 1 4 20 B100385 2 C...

Page 16: ...VER CART FRONT Insert Front Cart Cover behind the Cart front so that the tabs allow it to hang in place Fold Tabs on Front Cart Cover as shown INSTALL FRONT CART COVER C3 ONLY SELF DRILLING PHILLIPS P...

Page 17: ...B102345 1 0616 Page 17 7 16 ATTACH BOTTOM CASTING TO CART C3 ONLY HEX HEAD BOLT SS 1 4 20 X 1 1 2 B102098 4 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4...

Page 18: ...ld is resting on the cutout in the Side Panels before tightening the screws and nuts For C3 Series Grills Heads Aseembly is Complete 7 16 HEAT SHIELD PLACEMENT ALL GRILLS PHILLIPS PAN HEAD SCREW SS 1...

Page 19: ...e easier to insert one side of the control housing first and the press in the other side using the cart as a brace for the inserted side R3 Head must be fully assembled before completing this step INS...

Page 20: ...ease Cup by sliding it in the cutout in the Heat Shield TANK RETAINER AND GREASE CUP INSTALLATION PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 4 B100113 1 WING NUT 1 4 20 R1123 1 LOCK WASHER 1 4 ID X 1 2 O...

Page 21: ...SSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster Please feel free to visit the Broilmaster Facebook page and share photos of...

Page 22: ...B102345 1 0616 Page 22 GRILL MAINTENANCE HISTORY Date Maintenance Performed...

Page 23: ...r equipment Then determine the Part Number not the Index Number and the Description of each part from the following illustration and part list Be sure to give all this information Model Number Dealer...

Page 24: ...re Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Visit our web site at www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com...

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