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Emotion Tech mDelta, Assembly Instructions Manual

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Emotion Tech mDelta Assembly Instructions Manual Download Page 16

 

 

Mechanical assembly - Bottom assembly   16 

 

 

2.

 

Tensioner  

 

6x

 eM1 

 

6x

 eM2 

 

3x

 624 ball bearing 

 

3x 

M3x50 screw 

 

3x 

M4x25 screw 

 

3x

 Ø3mm washer 

 

3x

 Ø4mm big washer  

 

6x

 Ø4mm small washer  

 

3x

 M3 nut 

 

6x

 M4 nut  

 

   

 

Repeat this operation for each corners  

 

 

 

M3 nut   

Tighten 

against the frame 

Ø3 washer  

  

M3x50 screw  

 

 

Summary of Contents for mDelta

Page 1: ...Version 1 2...

Page 2: ...Tech http www Reprap France com Lo c D chaseaux loic emotion tech com Antony Soury Antony emotion tech com Hugo Flye hugo emotion tech com Thomas Batigne Thomas emotion tech com Sources http reprap o...

Page 3: ...ts and washers 10 B Electronics 11 C Additional parts 11 D Hexagon kit 13 A Options 13 Tools 14 Mechanical assembly 15 A Bottom assembly 15 1 Inferior frame 15 2 Tensioner 16 3 Sliders 21 B Top assemb...

Page 4: ...Printed parts 4 5 Endstops 60 6 Motors 61 7 Cartridge heater 62 8 Thermistor 62 9 Fans 62 10 USB and power supply 63 Annex 1 Spool holder 64 A Assembly 64 B Connections 66...

Page 5: ...ype GT2 Extrusion Head Hexagon 0 4 Dimensions Height 440mm Width 250mm Depth 250mm Nominal printing speed 70mm s Max speed 200mm s Nominal speed 130mm s Average precision 100 microns Average precision...

Page 6: ...fied software Fully software calibration Pre configured open source software no firmware upload required Repetier Host and Slic3r pre configured Easy to maintain Quick height adjustment with the softw...

Page 7: ...sing protection Smoke detector CE marking Delta is a 3D printer kit It includes all the parts you need for assembling but does not include additional protections Electrical safety The power supply pro...

Page 8: ...Printed parts 8 Assembly...

Page 9: ...ide B Acrylic parts Acrylic parts can be covered with protection and it may remain pieces of plastic Remove it before use We provide additional parts 1 Tensioner 2 Slider 6x eM 1 6x eM 2 6x eM 3 6x eM...

Page 10: ...bearing 1x 604 ball bearing 1x drive wheel 3x GT2 Belt 3x GT2 Pulley A Screws nuts and washers 6x M3x10mm screw 14x M3x20mm screw 20x M3x25mm screw 15x M3x30mm screw 11x M3x50mm screw 1x M4x50mm screw...

Page 11: ...17 motor 3x endstop 2x Fan 3x3 4x stepstick 1x Power supply C Additional parts 1x inferior frame 1x superior frame 1x Print bed 1x 4xM6mm pneufit 1x 4x 1 8 pneufit 1x braided sleeve 1x PTFE tube 30x Z...

Page 12: ...Bill of materials Additional parts 12 1x adhesive tape...

Page 13: ...eater 1x Hex key 3 1x Wrench 4 5 A Options Parts of the following section are not included in the basic Delta kit You can find them on eMotion Tech website 1x Spool holder frame 3x Chock 1x 6x6 fan 8x...

Page 14: ...Tools Options 14 Tools Mallet Slot screw driver Philips screw driver ceramic screwdriver Wrench 5 5 and 7 Wrench 4 5 provided Hex key provided Long nose pliers Cutting pliers utility knife Meter...

Page 15: ...om assembly 1 Inferior frame 1x Inferior frame 6x 8x400mm smooth rod 1x Print bed 3x Wood screw Wood screw x3 Use a mallet to insert completely the rod without exceeding the plate Smooth rods must be...

Page 16: ...Tensioner 6x eM1 6x eM2 3x 624 ball bearing 3x M3x50 screw 3x M4x25 screw 3x 3mm washer 3x 4mm big washer 6x 4mm small washer 3x M3 nut 6x M4 nut Repeat this operation for each corners M3 nut Tighten...

Page 17: ...17 Acrylic parts can be covered with protection and it may remain pieces of plastic Remove it before use Inside Outside eM1 outside M4x25 screw 4 small washer x2 M4 nut 4 big washer 624 ball bearing...

Page 18: ...Mechanical assembly Bottom assembly 18 Nut at the end of the screw eM 1 inside eM 2 top...

Page 19: ...hanical assembly Bottom assembly 19 Tighten nuts moderately to avoid breaking Acrylic parts M4 nut Tighten moderately You can add a drop of glue to maintain the nut on position Tighten against the was...

Page 20: ...Mechanical assembly Bottom assembly 20 Repeat the operation for the others tensioners Inside Outside Do not put the screw trough the slider...

Page 21: ...m assembly 21 3 Sliders 6x eM3 6x eM4 6x eM5 12x Zip tie 9x Linear bearing 3x M3x30 screw 3x M3 nut Assemble all sliders in the same way eM5 M3x30 screw M3 nut on the end of the screw Up Down Inside O...

Page 22: ...Mechanical assembly Bottom assembly 22 After tightening the screw eM3 parts may move it is not a problem eM3 eM4 eM4 eM3 Belt hole Belt hole eM 4 Tighten moderately Insert linear bearings as shown...

Page 23: ...assembly 23 Insert a zip tie in each hole Tighten the zip ties to fasten the slider The four fixations must be on the same side than the two linear bearings This bearing must be centered This bearing...

Page 24: ...assembly 3x eM7 6x eM6 1x Superior Frame 3x Nema 17 motor 3x GT2 pulley 3x Endstop 1x 4x 1 8 pneufit 12x Rod clamp 1x Filament guide 6x M2 5x16 screw 6x M3 grub screw 6x M3x10 screw 6x M3x20 screw 12...

Page 25: ...or frame correctly The frame must easily slide Do not use the mallet to insert it Use these holes to be sure the frame is in the right direction Top view Pneufit hole Filament guide The side with the...

Page 26: ...Be careful the following step is very important You have to compare the wire length of the three endstops If the 3 wires have the same length this information may not apply to you Go to the next page...

Page 27: ...prove the visibility we do not represent endstops wires You must assemble the endstop as shown in the left figure Outside Inside delta eM7 eM7 eM6 M2 5 nut Tighten moderately eM7 M2 5x16 screw Push th...

Page 28: ...assembly 28 M3x20 screw x2 Tighten moderately Rod clamp x4 M3x30 screw x2 Position without tighten M3 nut x6 3 washer x6 M3x25 screw x2 Tighten moderately Make sure of positioning the rod clamp correc...

Page 29: ...slider doesn t switch the endstop there are two solutions You have to push the endstop on the left when you tighten it You have to disassemble and assemble the endstop properly Check that the slider...

Page 30: ...bly 30 M3x10 screw Position without tighten 3 washer Motor M3x25 screw Position without tighten Position wires on the edge Put the endstop wires through the hole Plug the motor cable The cable can be...

Page 31: ...Mechanical assembly Top assembly 31 Grub screw if you can choose a long one Position the pulley at the end of the shaft in the right direction Tighten the grub screw...

Page 32: ...nut This operation is essential This will influence your printing quality Measure the distance between the bottom of the inferior frame and the top of the superior frame This distance must be 388mm f...

Page 33: ...e frame is well positioned tighten moderately the screws in the order below Repeat this operation for the other rods The height of the frame must be the same for all the rods At the end of this step c...

Page 34: ...1x eM13 1x 604 ball bearing 1x Drive wheel 1x Spring 1x Nema 17 motor 4x M3x25 screw 2x M3x20 screw 1x M4x25 screw 1x M4x50 screw 3x M3 nut 2x M4 nut 1x Nylstop nut 7x 3 washer 1x 4 small washer 2x 4...

Page 35: ...een the two eM8 Position the M3 nut into the eM8 back M3x25 screw x2 3 washer x2 Nylstop nut M3 nut eM 8 back eM 9 eM 10 eM 8 front Nylstop nut M3 nut Nylstop nut This side against the motor M4x50 scr...

Page 36: ...lable on our download center M4x25 screw 4 small washer M4 nut Tighten moderately 604 ball bearing 3 washer M4 nut on the end of the screw Spring 4 big washer M3x25 screw Tighten Position the hollow o...

Page 37: ...Mechanical assembly Belt positioning 37 C Belt positioning M3x25 screw Tighten moderately 3 washer x4 M3x20 screw x2 Tighten moderately M3 nut M3 nut Place in the nut hole Nut hole Screw holes...

Page 38: ...nical assembly Belt positioning 38 3x Belt 18x Zip tie 3x 3 Washer 3x M3 wing nut Fasten one end of the belt with a zip ties Position the zip tie as close as possible to the slider Teeth in this direc...

Page 39: ...Mechanical assembly Belt positioning 39 Wing nut at the end of the screw 3 washer Once the wing nut is positioned push the tensioner through the nut...

Page 40: ...Belt positioning 40 Repeat the operation with the others sliders Fasten the free end of the belt and fix it with a Zip ties Make sure the belt is slightly tight Tighten the wing nut to tight the belt...

Page 41: ...re assembly 41 Core A Core assembly 1x core 1x Hexagon 1 75 kit 2x 3x3 Fan 6x M3x20 screw 4x 3 washer 1x 4xM6mm pneufit 3x Zip tie Untighten the central pipe key provided Use a screwdriver to make it...

Page 42: ...Core Core assembly 42 Tighten the central pipe Tighten the nozzle Use a screwdriver to make it easier Not provided It must not have space between the head and the nozzle...

Page 43: ...ore assembly 43 If you cannot insert the cartridge heater file slightly the 6mm hole Insert the resistor Wires must be on the same side than the thermistor hole Thermistor hole Tighten with a M3 grub...

Page 44: ...amaged You can use a drop of high temperature silicone to maintain the thermistor into the hot end Not provided Insert the thermistor Maintain the positioning with Zip ties Fasten the cables to the ho...

Page 45: ...Core Core assembly 45 Unscrew the filament guide Screw the 4xM6mm pneufit...

Page 46: ...Core Core assembly 46 Put the cables through the wire hole If you have LED put the cables through the hole Zip tie hole Make sure the core is free of impurities Wire hole...

Page 47: ...Core Core assembly 47 Hexagon Position against the core before screwing M3x20 screw x2 Tighten moderately This side must be oriented toward the hot end...

Page 48: ...Core Core assembly 48 Place the wires of the fan on the same side than the resistor wires Fan x2 3 washer x4 M3x20 screw x4 Tighten Moderately...

Page 49: ...ional Parts of the following section are not included in the basic Delta kit You can find them on eMotion Tech website 1x LED 2x Zip ties Zip tie hole Position LED using an alternating tightening to c...

Page 50: ...sitioning 50 C Connecting rods positioning 6x Connecting rod 18x M3 nut 6x M3x50 screw 12x 3 washer M3x50 screw screw Connecting rod M3 nut Tighten firmly Check this nut is tighten You can add glue to...

Page 51: ...ing rods positioning 51 The assembly must not twist the slider Repeat the operation with the other sliders and for the core M3 Nut Tighten 3 washer 3 washer M3 nut Tighten Connecting rod eM5 must rema...

Page 52: ...M3 nut 1x 3 washer PTFE tube length must be 35cm cut carefully the end of the PTFE tube if they are flattened Push the PTFE tube into the pneufit Push the PTFE tube into the pneufit Push the cables a...

Page 53: ...rain in PTFE tube This screw prevent the sleeve from blocking the end stops Push the cables through the hole Zip tie holes Fasten the braided sleeve to the frame with zip ties Screw hole M3x50 screw 3...

Page 54: ...Finishing Connecting rods positioning 54 Zip tie holes Fasten the braided sleeve to the core with zip ties...

Page 55: ...Finishing Connecting rods positioning 55 Stick the three pads under the inferior frame...

Page 56: ...Finishing Connecting rods positioning 56 Cover the bed with adhesive tape Cut the adhesive tape with a utility knife Remove the dust...

Page 57: ...ssembly Teensylu 57 Electronics assembly A Teensylu 1x Teensylu 4x M3x25 screw 8x M3 nut 4x 3 washer You must position the teensylu as shown on this image M3x20 screw x4 M3 nut x8 Tighten moderately 3...

Page 58: ...s 58 B Connections Wiring id detailed in the next page fan thermistor cartridge heater USB endstop x X endstop y X endstop z X motor x X motor y X motor z X motor extruder X fan Power supply X Motor z...

Page 59: ...The orientation is very important A wrong connection of the stepstick could cause permanent damage Plug the stepstick according to the illustration Make sure that you have 12 jumpers connected to the...

Page 60: ...ly Connections 60 5 Endstops Plug the endstops according to the illustration below The endstops can be plugged in only one orientation If you cannot plug the endstop we provide extensions Endstop z En...

Page 61: ...Electronics assembly Connections 61 6 Motors Plug the motors according to the illustration below The motors can be plugged in only one orientation Motor z Motor x Motor y Motor extruder...

Page 62: ...mbly Connections 62 7 Cartridge heater Screw the cable of the cartridge heater 8 Thermistor Plug the thermistor 9 Fans Plug the fans according to the illustration below The fans can be plugged in only...

Page 63: ...Electronics assembly Connections 63 10 USB and power supply Plug the USB cable and the power supply...

Page 64: ...ion are not included in the basic Delta kit You can find them on eMotion Tech website 4x 8mm rod 4x 608 ball bearing 1x 6x6 fan 3x Chock 1x Spool holder frame 20x M3x20 or M3x25 screws both can be use...

Page 65: ...Annex 1 Spool holder Assembly 65 screw M3 nut Chock Fan The side with the label oriented downward...

Page 66: ...Annex 1 Spool holder Connections 66 B Connections Plug the fan and the LED according to the illustration below They motors can be plugged in only one orientation Spool holder fan LED...

Page 67: ...Annex 1 Spool holder 67...

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