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ESM-440048x481/16DIN

ProcessIndicator

- 4

(TC, RTD, mV

, V

, mA

)

- Dual or Multi Point Calibration for

oltage / Current Input

- Retransmission of Process Value or Process Control by Using

0/4...20 mA

Current Output Module

- Hardware Configuration With Output Modules

Z

Z

Z

Z

Z

V

- Programmable Alarm Functions

digits Process (PV) Display

- Universal Process Input

- Smart Output Module System

- RS-232 (standard) or RS-485 (optional) Serial Communication

With Modbus RTU Protocol

ESM-4400 48 x 48 1/16 DIN

Universal Input Process Indicator with Smart

Output Module System

Instruction Manual. ENG ESM-4400 02 V02 03/05

Summary of Contents for RS Pro ESM-4400

Page 1: ...Output Module Hardware Configuration With Output Modules Z Z Z Z Z V Programmable Alarm Functions digits Process PV Display Universal Process Input Smart Output Module System RS 232 standard or RS 48...

Page 2: ...e parameters description of parameters are explained CONTENTS Installation Operation and Parameters Also in these sections there are warnings to prevent serious injury while doing the physical and ele...

Page 3: ...TPUT CONNECTION 3 6 GALVANIC ISOLATION TEST VALUES OF ESM 4400 PROCESS INDICATOR AND OUTPUT MODULES 4 1 OUTPUT MODULES 4 1 1 EMO 400 RELAY OUTPUT MODULE 4 1 2 EMO 410 SSR DRIVER OUTPUT MODULE 4 1 3 EM...

Page 4: ...ERS 8 2 1 PROCESS INPUT TYPE AND RELEVANT PARAMETERS WITH PROCESS INPUT 8 2 2 MODULE 1 CONFIGURATION PARAMETERS 8 2 3 MODULE 2 CONFIGURATION PARAMETERS 8 2 4 OUTPUT 3 CONFIGURATION PARAMETERS 8 2 5 GE...

Page 5: ...nt control and laboratory use Conforms to the following directives 73 23 EEC The Low Voltage Directive as amended by 93 68 EEC 89 336 EEC The Electromagnetic Compatibility Directive Has been designed...

Page 6: ...RTD Voltage Current Z Universal Supply Input 100 240 V 50 60Hz V Low Voltage optional Supply Input 24V 50 60Hz 24V 12V V Z Z Relay SSR Driver Digital Transistor Current Output Module ESM series proces...

Page 7: ...Rh IEC584 1 ITS90 E NiCr CuNi IEC584 1 ITS90 N Nicrosil Nisil IEC584 1 ITS90 C ITS90 R Pt13 Rh Pt IEC584 1 ITS90 S Pt10 Rh Pt IEC584 1 ITS90 T Cu CuNi IEC584 1 ITS90 B Pt30 Rh Pt6 Rh IEC584 1 ITS90 E...

Page 8: ...ch are determined in warranty document and instruction manual performs by the customer completely 1 4 Maintenance Repairs should only be performed by trained and specialized personnel Cut power to the...

Page 9: ...e power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented Never attempt to disassemble modify or repair this unit Tampering with the unit may r...

Page 10: ...0 45 inch 2 1 General Description 2 2 Dimensions 10 Process Indicator ESM 4400 SET O1 O2 O3 C F V Panel surface maximum thickness 5mm 0 2 inch Front Panel Ip65 protection NEMA 4X Mounting Clamps Produ...

Page 11: ...2 3 Panel Cut Out 11 65 mm 2 56 inch min 65 mm 2 56 inch min 46 mm 1 81 inch min 46 mm 1 81 inch min...

Page 12: ...that the cut out is of the right size 2 Check front panel gasket position 3 Insert the device through the cut out If the mounting clamps are on the unit put out them before inserting the unit to the...

Page 13: ...ne with it s own fixing clamps Do not do the montage of the device with inappropriate fixing clamps Be sure that device will not fall while doing the montage The unit is designed for panel mounting 1...

Page 14: ...o ensure that the configuration is correct Parameters of the device has factory default values These parameters must be set according to the system s needs Only qualified personnel and technicians sho...

Page 15: ...oltage Output 3 Standard Relay Output Supply Voltage Input It must be determined in order 100 240V 50 60Hz V 15 10 6VA 24 V 50 60Hz 6VA V 15 10 24V Z 15 10 6W 12 V Z 15 10 6W Communication Socket Opti...

Page 16: ...Input Connection of the Device Supply Voltage 12V 15 10 Z c Power switch must be two poled for seperating phase and neutral On Off condition of power switch is very important in electrical connection...

Page 17: ...n 10 meters use 3 wire system 3 wire Pt 100 connection with line compensation Max Line impedance is 10 W 2 wire Pt 100 connection without line compensation 1 1 2 2 3 3 Pt 100 Note 1 Note 2 Pt 100 3 4...

Page 18: ...12 V Max 50mA Z 12 V Max 50mA Z Transmitter connection by using supply voltage on the device Transmitter connection by using external supply voltage source Transmitter Transmitter External Power Supp...

Page 19: ...g supply voltage on the device Transmitter connection by using external supply voltage source Transmitter Transmitter External Power Supply Note 1 mV VZ mV VZ PV PV 1 1 2 2 4 4 12 V Max 50mA Z 12 V Ma...

Page 20: ...tput Module 7 8 9 10 EMO 410 SSR Driver Module 2000V For ESM 4400 1 5 0 V 00V For ESM 44 0 2 V 2000VV 2000VV 500VV EMO 420 Digital Output Module 500VV 500VV 2000VV 2000VV 2000VV 0 4 20mA Current Z Out...

Page 21: ...t Module Output Dimensions Electrical Life 3A 250V Single Open Contact 14x30 7x41 4mm 100 000 Operation Full Load V EMO 400 Relay output module can be plugged in Module 1 or Module 2 socket to use fun...

Page 22: ...e are given in parameters section For using these functions EMO 410 SSR Driver Output Module must be installed to Module 1 or Module 2 socket i Specifications of EMO 420 Digital Transistor Output Modu...

Page 23: ...socket to use functions which are defined for current or voltage output It is defined asAnalogue Output Module in some sections Z Applications of EMO 430 0 4 20mA Current Output Module Z Z Z It can be...

Page 24: ...ket instead of this module install the new one or other module user wants to use Replace the cover case by taking care of the terminal numbers should be at right position After adding or changing modu...

Page 25: ...for all modules and attachment places are shown below 4 3 To Stick Output Modules Labels to the Device LABELS FOR OUTPUT MODULES Label for EMO 400 Relay Output Module Label for EMO 410 SSR Driver Out...

Page 26: ...the appropriate labels on the device view will be like below Z 7 Max 50mA 12 VZ TC Pt 100 PTC NTC 0 to 20mAZ 0 to 50mV 0 to 10V Z Z 100 to 240 VV MODULE 1 MODULE 2 OUTPUT 3 1 8 2 9 P N ESM 4400 3 10 4...

Page 27: ...2 EMO 410 SSR Driver Output Module Connection 8 Module 1 L N 7 Fuses must be selected according to the applications c c Fuse Load Last Control Element SSR 10 Module 2 L N 9 c 3A T Fuse V 3A T F V use...

Page 28: ...500 0 W 0 10V Output Z 0 10V Output Z 8 10 5 1 4 EMO 430 0 4 20 mA Current Output Module Connection Z 7 9 Module 1 Module 2 Other Device Other Device Shunt Max 600 W 8 10 10 Module 2 Load 9 15 18 V Ma...

Page 29: ...the Device and PC ESM 4400 Cable Lenght must be max 12 meters for 9600 baud rate Cable Lenght must be max 12 meters for 9600 baud rate ESM 4400 PC Personal Computer 9 Pin DCON connection PC Personal...

Page 30: ...sonal Computer RS 232 RS 485 Convertor RS 232 Connection Cable 32 terminal can be connected in RS 485 line Rt resistor 120 For communication connection Twisted Pair cable must be used Cable lenght can...

Page 31: ...able makes the equipment not to work RS 232 or RS 485 module is plugged into socket signed as A and B Hold the equipment to be it s front panel is on your right communication socket is on your left an...

Page 32: ...ve up to another menu in the menu list This button is used to access to the process set value and use as OK button in program parameters This button is used to increase the value and access to the men...

Page 33: ...ing Software revision number of the controller on the bottom display and module definition codes on the top display are momentarily illuminated Optional Input Output module code for Module 1 Optional...

Page 34: ...qualified personnel c Process Indicator ESM 4400 SET OP1 OP2 OP3 C F V Process Indicator ESM 4400 SET OP1 OP2 OP3 C F V Process Indicator ESM 4400 SET OP1 OP2 OP3 C F V Process Indicator ESM 4400 SET...

Page 35: ...utton to access to the other Set value Change Set value with increment and decrement buttons Press Menu button to exit without saving Set value Process Indicator SET OP1 OP2 OP3 C F V Press Set button...

Page 36: ...ess to the other Set value Set value can be changed with increment and decrement buttons Process Indicator SET OP1 OP2 OP3 C F V Press Set button for saving the Set value Press Menu button to exit wit...

Page 37: ...F V Press Set button to exit from Set menu Set value can be changed with increment and decrement buttons Process Indicator SET OP1 OP2 OP3 C F V Press Set button for saving the Set value Alarm 3 Set...

Page 38: ...display starts to flash Process Indicator SET OP1 OP2 OP3 C F V Process Indicator SET OP1 OP2 OP3 C F V Process Indicator SET OP1 OP2 OP3 C F V Values that are on the left and right are shown on the...

Page 39: ...nging next button Values that are on the left and right are shown on the screen for short intervals Values that are on the left and right are shown on the screen for short intervals Values that are on...

Page 40: ...2 OP3 C F V Technician can access to the following menu by pressing menu changing next button Process Indicator SET OP1 OP2 OP3 C F V Process Indicator SET OP1 OP2 OP3 C F V Values that are on the lef...

Page 41: ...ter password with increment and decrement buttons Press increment button for entering password Press Set button to access to the parameters in this menu PINP CONF Menu Configuration parameters of proc...

Page 42: ...OP1 OP2 OP3 C F V Unit Selection Press Set button to access to the next parameter PINP CONF Menu Press Menu button to access to the menu pages Press or button to access to the other menus menu changi...

Page 43: ...F V Process Indicator SET OP1 OP2 OP3 C F V If technician password is not 0 technician password entering screen is shown Process Indicator SET OP1 OP2 OP3 C F V Value on the display starts to flash Pr...

Page 44: ...rameters of output module in Module 2 socket Process Indicator SET OP1 OP2 OP3 C F V Process Indicator SET OP1 OP2 OP3 C F V out3 CONF Menu Configuration parameters of Output 3 Values that are on the...

Page 45: ...n Process Indicator SET OP1 OP2 OP3 C F V Process Indicator SET OP1 OP2 OP3 C F V Out3 CONF Menu Press Menu button to access to the menu pages Continue to press menu accessing next and back buttons to...

Page 46: ...ONF Menu Configuration parameters of process input If technician password is not 0 technician password entering screen is shown Value on the display starts to flashes Values that are on the left and r...

Page 47: ...Process Indicator SET OP1 OP2 OP3 C F V Press Set button to access to the next parameter Process Indicator SET OP1 OP2 OP3 C F V Decimal Point Position Process Indicator SET OP1 OP2 OP3 C F V Zvoltage...

Page 48: ...are on the left and right are shown on the screen for short intervals Process Indicator SET OP1 OP2 OP3 C F V Press Set button to access to the next parameter PINP CONF Menu Press Menu button to acces...

Page 49: ...and Technician parameters Technician parameters are grouped into subgroups according to their functions The subgroups are named as menu pages If EMO 400 Relay EMO 410 SSR Driver or EMO 420 Digital Tr...

Page 50: ...C 850 0 C or 148 0 F 999 9 F J 200 C 900 C or 328 F 1652 F K 200 C 1300 C or 328 F 2372 F K 199 9 C 999 9 C or 199 9 F 999 9 F R 0 C 1700 C or 32 F 3092 F J 199 9 C 900 0 C or 199 9 F 999 9 F R 0 0 C...

Page 51: ...point Fixed dual point calibration is done It does not allow to adjust minimum and maximum value of calibration points It can be adjusted from 1999 to 9999 00 00 It allows to define 16 calibration po...

Page 52: ...if voltage Current input is selected It can be adjusted from 1 000 to 9 999 Z Z Minimum value of operating scale It can be changed according to input type and scale of the process Maximum value of op...

Page 53: ...of the output module in Module 1 socket Process high alarm Process low alarm 53 It determines alarm type It is active if logic output function of Module 1 is adjusted alarm output It determines logic...

Page 54: ...sted from 0 to 50 of process input scale Alarm off delay time It can be adjusted from 0000 to 9998 seconds When the value is greater than 9998 is seen on the display It means alarm latching output is...

Page 55: ...rameters are active if EMO 430 0 4 20 mA Current Output module is plugged in Module 1 socket Z EMO 430 i 0 20mA output or 0 10V according to Section 5 1 5 is selected Z 4 20mA output or 2 10V accordin...

Page 56: ...of analogue output module Module 2 configuration parameters are defined according to which output modules are plugged in Module 2 socket These parameters are active if EMO 400 Relay Output EMO 410 SS...

Page 57: ...sted from 0 to 50 of process input scale Alarm off delay time It can be adjusted from 0000 to 9998 seconds When the value is greater than 9998 is seen on the display It means alarm latching output is...

Page 58: ...t These parameters are active if EMO 430 0 4 20 mA Current Output module is plugged in Module 2 socket Z 0 20mA output or 0 10V according to Section 5 1 5 is selected Z 4 20mA output or 2 10V accordin...

Page 59: ...rocess input scale Alarm on delay time It can be adjusted from 0000 to 9999 seconds It is active if logic output function of Output 3 is alarm output Alarm output Sensor break alarm output Process hig...

Page 60: ...d from 0000 to 9998 seconds When the value is greater than 9998 is seen on the display It means alarm latching output is selected It is active if logic output function of Output 3 is alarm output On D...

Page 61: ...19200 Baud Rate 1 Stop Bit 2 Stop Bits Minimum value for process set and alarm set values It is named as low limit of set scale 8 2 1 Process Input Type and Relevant Parameters with Process Input for...

Page 62: ...ation screen without entering to operator parameters When in top display and in bottom display if user presses SET button without entering password For observing parameters User can see all menus and...

Page 63: ...less than minimum value of operating scale display starts to blink In P nP Conf Menu if are defined Adjust If analogue input value is less than minimum value of operating scale Display starts to blink...

Page 64: ...nician password and wants to change a parameter the warning message is shown on the bottom display as shown on the left Device does not allow to do any changes without entering the password correctly...

Page 65: ...Hz 6VA 24 V 15 10 50 60 Hz 6VA 24 V 15 10 6W 12 V 15 10 6W Universal input TC RTD Voltage Current Selectable by parameters L DIN43710 J K R S T B E N IEC584 1 ITS90 C ITS90 PT 100 IEC751 ITS90 Selecta...

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