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ENVIROMASTER INTERNATIONAL LLC

13

IMPORTANT:

 

As of 12/01/04 EMI air handlers will be manu-

factured with a low Volt transformer installed. At the same
time, EMI outdoor condensers will be manufactures with-
out a low Volt transformer. 
When connecting an EMI evapo-
rator to a non-EMI condenser, check to ensure that there is a
24V control transformer in either in the indoor unit or outdoor
unit. Only one transformer is required. If a transformer is not
present then one should be added to the indoor unit. If both
the indoor unit and outdoor unit contain a transformer, one
must be remover from the system.

CONTROL CIRCUIT CHECKS

(Chilled Water Units)

A thorough pipe work check and pressure test should be
performed before the Cassette controls are set up.

1. Isolate the Cassette from the chilled water supply.

A system electrical check can now be carried out.

2. Switch on the indoor Cassette unit and check that

the fan cycles correctly.

NOTE: In some models there is a two minute fan run on
time to remove residual heat from the Cassette, if the unit is
switched off during the heating mode.

3. On models with microprocessor controls, check

that the High, Medium and Low fan speeds are op-
erating correctly by changing the fan speed via the
transmitter.

4. On models 15-48, check that the motorized vane

sweep functions correctly by toggling the function
on or off, either via the transmitter (micro units) or
via the toggle switch on the back of the electrical
panel lid (electro-mechanical units).

5. On micro controlled units, if required, check that

the built-in timer function is programmed and oper-
ating correctly. When the timer is activated, the
red LED on the fascia display panel should be lit.

6. Check the operation of the condensate pump by

pouring 7-8 ounces of water down the pump outlet,
switch the unit on, select cooling mode and the
lowest possible temperature setpoint then observe
the water being pumped from the Cassette.

7. Allow chilled water to enter the Cassette and vent

air from the unit by opening the 1/4" air bleed. Re-
tighten the bleed screw once all air has been re-
moved.

8. Repeat steps 1-4 above for all Cassettes in the

same systems.

The Cassettes are now ready for the system balance to be
performed.

UNIT START UP - INDOOR UNIT

CONTROL CIRCUIT CHECKS (DX Units)

NOTE:

 

Apply power to the Condensing Unit’s crankcase

heater for 24 hours before start up to boil off any liquid that
may be present in the compressor.

1. After 24 hours, the compressor should be isolated

by removing the connection at the “Y” terminal on
the outdoor unit. Main power can now be applied to
the indoor and outdoor units. A system electrical
check can now be carried out.

2. Switch on the indoor Cassette unit and check that

the fan cycles correctly.

NOTE: In some models there is a two minute fan
run on time to remove residual heat from the Cas-
sette, if the unit is switched off during the heating
mode.

3. On models with microprocessor controls, check

that the High, Medium and Low fan speeds are op-
erating correctly by changing the fan speed via the
transmitter.

4. On models 15-48, check that the motorized vane

sweep functions correctly by toggling the function
on or off, either via the transmitter (micro units) or
via the toggle switch on the back of the electrical
panel lid (electro-mechanical units).

5. On micro controlled units, if required, check that

the built-in timer function is programmed and oper-
ating correctly. When the timer is activated, the
red LED on the fascia display panel should be lit.

6. Check the operation of the condensate pump by

pouring 7-8 ounces of water down the pump outlet,
switch the unit on, select cooling mode and the
lowest possible temperature setpoint then observe
the water being pumped from the Cassette.

7. Where fitted, check the operation of the hot water

valve or the electric heat elements by switching
the system to the heating mode and selecting the
highest possible temperature setpoint.

8. Ensure that the Condensing Unit start up proce-

dure has been carried out as detailed in the corre-
sponding installation manual.

9. The compressor signal “Y” (disconnected from the

outdoor unit in step 1) can now be reconnected
and main power applied to the system.

Summary of Contents for WLCA

Page 1: ...ions CAF4 in 8 000 to 36 000 Btuh capacities and depending on the model elec tric heat can also be factory fitted as an option Designed for low noise levels easy installation and maintenance and a sli...

Page 2: ...the fresh air knockouts on the Cassette case It is usually advised that the fresh air volume is approximately 10 of the unit s pub lished maximum air flow SITE INSTALLATION UNPACKING The cassette fas...

Page 3: ...by folding the metal bracket by hand along the row of holes The Cassette can now be lifted onto the hanging rods and leveled at the correct distance from the ceiling with the aid of the installation g...

Page 4: ...installed with the EMI logo along the same edge of the unit as the electrical panel On units fitted with microprocessor controls orient the fascia with the dis play panel along the same edge of the u...

Page 5: ...ssette and interconnecting pipework with dry nitrogen to a pressure of 150 PSIG Record the pressure over a pe riod of time a minimum period of 60 minutes should be suf ficient to detect any major leak...

Page 6: ...RELEVANT OUTDOOR UNIT MANUAL AND IN ADDITION NOTE THE FOLLOWING 1 0 PRE START UP CHECKLIST 2 2 ON OFF WORKS 2 3 INDOOR UNIT THREE FANS SPEEDS AVAILABLE MICRO ONLY 2 4 VANE SWEEP FUNCTIONS 2 5 TIMER F...

Page 7: ...4 SUCTION AT EM I CONDENSER 7 8 SUCTION AT EM I CONDENSER WIRE FRAMED PERIFRAME CAF 4 TECHNICAL DATA CABINET DIMENSIONS 8 12 18 20 33 36 HEIGHT 10 3 4 9 1 2 9 1 2 9 1 2 11 1 2 11 1 2 WIDTH 22 1 2 32...

Page 8: ...EMI ENVIROMASTER COM ENVIROMASTERINTERNATIONALLLC 8 SMALL CABINET CAH 9 000 12 000 CAHW 9 000 ONLY CAF 8 000 12 000 CAF4 8 000 ONLY EMI CASSETTE DIMENSIONS...

Page 9: ...000 24 000 CAHW 12 000 24 000 CAF 18 000 20 000 CAF4 12 000 20 000 CASSETTE DIMENSIONS INCHES SIZE A B C D E F G H J K L M N MEDIUM 11 37 37 1 32 32 2 5 3 9 33 LARGE 13 49 37 1 32 45 2 6 13 9 45 EMI...

Page 10: ...connected by a 7 pin plug and socket The green On Off indicator will remain lit when the unit is running or will flash if heating or cooling is required but the compressor anti cycle timer is delayin...

Page 11: ...ir vanes to oscillate when selected not applicable to all models OFF Switches the unit off in certain instances the fan may be subject to a 2 minute run on time to dissipate residual heat ON SEND Pres...

Page 12: ...riday 1 Press CLK Timer twice Program highlights NOTE Display will stop flashing after 15 seconds 2 Select Program 1 by pressing or Program 1 and Start Time will flash 3 Press or to select and change...

Page 13: ...from the unit by opening the 1 4 air bleed Re tighten the bleed screw once all air has been re moved 8 Repeat steps 1 4 above for all Cassettes in the same systems The Cassettes are now ready for the...

Page 14: ...MUM PUMP LIFT EXCEEDED Check that the con densate pump head is no greater than 18 See installation section of this manual for more information BLOCKED KINKED CONDENSATE PIPE See section Wa ter Leaking...

Page 15: ...perating pressures Check filter condition See maintenance instruc tions for more information CONDENSATE PUMP BLOCKED OR FAILED See sec tion Water Leaking From Unit COIL FREEZE UP Acoil freeze conditio...

Page 16: ...TOR Check actuator by manu ally opening and closing valve replace if faulty FAULTY HEATER RELAY Check signals to relay and check action of relay contacts Replace relay or PCB if nec essary FANS WILL N...

Page 17: ...al condensate tray support channels and pull the channels away from the condensate tray Pull thecondensatetraydownwardsawayfromthechas sis 3 Remove the electrical panel lid and disconnect the fan conn...

Page 18: ...equired 1 Insert the screwdriver into the square hole until you hit bottom This will open the terminal block so that it will accept your wire s 2 Insert the stripped wire into the oval or round hole 3...

Page 19: ...anes 4 14 Freeze Protection Thermostat DX Electro Mechanical Version only 15 Filter 16 Fascia Assembly 17 Receiver Microprocessor Version 18 Terminal Rail Relays Timer Micro Electro Mechanical Version...

Page 20: ...2 Vane Motor Assembly 13 Filter 14 Fascia 15 Remote Handset 16 Control Box Lid 17 Control Box PCB 18 Control Box 19 Coil Bracket 20 Expansion Valve Enviromaster International LLC 5780 Success Drive Ro...

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