background image

[email protected]

ENVIROMASTER INTERNATIONAL LLC

1

GENERAL STATEMENT

IMPORTANT: The information contained in this
manual is critical to the correct operation and main-
tenance of the EMI cassette and should be read by
all persons responsible for the installation, start up
and maintenance of the unit.

SAFETY: 

The equipment has been designed and manufac-

tured to meet international safety standards but, like any
mechanical/electrical equipment, care must be taken if you
are to obtain the best results.

1. Service and maintenance of this equipment should only

be carried out by skilled personnel.

2. When working with any air conditioning unit ensure that

the electrical disconnect supplying the unit is switched
off prior to servicing or repair work and that there is no
power to any part of the equipment. In the case of a DX
system, both the indoor and outdoor units should be
switched off.

3. Also ensure that there are no other power feeds to the

unit such as fire alarm circuits, BMS circuits, etc.

4. Electrical installation, start up and maintenance work on

this equipment should be undertaken by competent and
trained personnel in accordance with local relevant
standards and codes of practice.

SPARE PARTS:

 For ease of identification when ordering

spare parts or contacting Enviromaster International LLC
about your unit, please quote the model number and serial
number. This information can be found on the rating plate
attached to your unit.

PRODUCT DESCRIPTION

The EMI Cassette series is available in nominal capacities
of 9,000 to 48,000 Btuh in DX refrigeration and reverse cycle
heat pump (CAH) or DX  with hot water coil (CAHW) ver-
sions; also available are two pipe chilled water (CAF) and
four pipe chilled and hot water versions (CAF4) in 8,000 to
36,000 Btuh capacities; and, depending on the model, elec-
tric heat can also be factory fitted as an option. Designed for
low noise levels, easy installation and maintenance and a
slimline fascia, all ensure minimum obtrusion into the work-
ing environment.

CONTROLS AND COMPONENTS

LOW VOLT TRANSFORMER (Standard): 

24 Volt.

ELECTRO-MECHANICAL (Standard):

 Thermostat options

are cooling only, cooling and one stage auxiliary heat, cool-
ing and one stage mechanical heating (heat pump system)
or cooling and two stage heating (heat pump & second stage
auxiliary heat). An optional thermostat can be obtained through
EMI or your local distributor.

NOTE: Make sure the thermostat is suitable for unit opera-
tion (i.e., cooling only, cooling/electric heat, etc.)

MICROPROCESSOR (Optional): 

A custom designed mi-

croprocessor is fitted to the cassette to enable room condi-
tions to be maintained at a user defined setpoint. Communi-
cation to the controller is by a hand held infrared transmitter,
which includes a wall mounting bracket as standard.

The microprocessor allows five operating modes. These
modes are - fan only, dry cooling, cooling only, heating only
and heating/cooling auto changeover for maximum versatil-
ity. A temperature setpoint between 58°F - 90°F can also be
selected.

The microprocessor monitors indoor coil temperature and
return air temperature. In heat pump units, a 24VAC signal
from the condensing unit is also monitored to signal the in-
door unit that defrost of the outdoor coil is taking place. This
allows the same micro to control both heat pump and cool-
ing only units. The receiver contains a self diagnostic fea-
ture. When a low indoor coil temperature is detected the
cooling action is stopped. If a sensor fails then an alarm is

EMI DUCTLESS SPLIT SYSTEM

CASSETTE EVAPORATOR

INSTALLATION MANUAL/OPERATING INSTRUCTIONS

P/N# 240-4235 Rev. 1.6 [1/05

]

NOMINAL CAPACITIES:

CAH/CAHW: 9,000 - 48,000 Btuh

CAF/CAF4: 8,000 - 36,000 Btuh

Summary of Contents for WLCA

Page 1: ...ions CAF4 in 8 000 to 36 000 Btuh capacities and depending on the model elec tric heat can also be factory fitted as an option Designed for low noise levels easy installation and maintenance and a sli...

Page 2: ...the fresh air knockouts on the Cassette case It is usually advised that the fresh air volume is approximately 10 of the unit s pub lished maximum air flow SITE INSTALLATION UNPACKING The cassette fas...

Page 3: ...by folding the metal bracket by hand along the row of holes The Cassette can now be lifted onto the hanging rods and leveled at the correct distance from the ceiling with the aid of the installation g...

Page 4: ...installed with the EMI logo along the same edge of the unit as the electrical panel On units fitted with microprocessor controls orient the fascia with the dis play panel along the same edge of the u...

Page 5: ...ssette and interconnecting pipework with dry nitrogen to a pressure of 150 PSIG Record the pressure over a pe riod of time a minimum period of 60 minutes should be suf ficient to detect any major leak...

Page 6: ...RELEVANT OUTDOOR UNIT MANUAL AND IN ADDITION NOTE THE FOLLOWING 1 0 PRE START UP CHECKLIST 2 2 ON OFF WORKS 2 3 INDOOR UNIT THREE FANS SPEEDS AVAILABLE MICRO ONLY 2 4 VANE SWEEP FUNCTIONS 2 5 TIMER F...

Page 7: ...4 SUCTION AT EM I CONDENSER 7 8 SUCTION AT EM I CONDENSER WIRE FRAMED PERIFRAME CAF 4 TECHNICAL DATA CABINET DIMENSIONS 8 12 18 20 33 36 HEIGHT 10 3 4 9 1 2 9 1 2 9 1 2 11 1 2 11 1 2 WIDTH 22 1 2 32...

Page 8: ...EMI ENVIROMASTER COM ENVIROMASTERINTERNATIONALLLC 8 SMALL CABINET CAH 9 000 12 000 CAHW 9 000 ONLY CAF 8 000 12 000 CAF4 8 000 ONLY EMI CASSETTE DIMENSIONS...

Page 9: ...000 24 000 CAHW 12 000 24 000 CAF 18 000 20 000 CAF4 12 000 20 000 CASSETTE DIMENSIONS INCHES SIZE A B C D E F G H J K L M N MEDIUM 11 37 37 1 32 32 2 5 3 9 33 LARGE 13 49 37 1 32 45 2 6 13 9 45 EMI...

Page 10: ...connected by a 7 pin plug and socket The green On Off indicator will remain lit when the unit is running or will flash if heating or cooling is required but the compressor anti cycle timer is delayin...

Page 11: ...ir vanes to oscillate when selected not applicable to all models OFF Switches the unit off in certain instances the fan may be subject to a 2 minute run on time to dissipate residual heat ON SEND Pres...

Page 12: ...riday 1 Press CLK Timer twice Program highlights NOTE Display will stop flashing after 15 seconds 2 Select Program 1 by pressing or Program 1 and Start Time will flash 3 Press or to select and change...

Page 13: ...from the unit by opening the 1 4 air bleed Re tighten the bleed screw once all air has been re moved 8 Repeat steps 1 4 above for all Cassettes in the same systems The Cassettes are now ready for the...

Page 14: ...MUM PUMP LIFT EXCEEDED Check that the con densate pump head is no greater than 18 See installation section of this manual for more information BLOCKED KINKED CONDENSATE PIPE See section Wa ter Leaking...

Page 15: ...perating pressures Check filter condition See maintenance instruc tions for more information CONDENSATE PUMP BLOCKED OR FAILED See sec tion Water Leaking From Unit COIL FREEZE UP Acoil freeze conditio...

Page 16: ...TOR Check actuator by manu ally opening and closing valve replace if faulty FAULTY HEATER RELAY Check signals to relay and check action of relay contacts Replace relay or PCB if nec essary FANS WILL N...

Page 17: ...al condensate tray support channels and pull the channels away from the condensate tray Pull thecondensatetraydownwardsawayfromthechas sis 3 Remove the electrical panel lid and disconnect the fan conn...

Page 18: ...equired 1 Insert the screwdriver into the square hole until you hit bottom This will open the terminal block so that it will accept your wire s 2 Insert the stripped wire into the oval or round hole 3...

Page 19: ...anes 4 14 Freeze Protection Thermostat DX Electro Mechanical Version only 15 Filter 16 Fascia Assembly 17 Receiver Microprocessor Version 18 Terminal Rail Relays Timer Micro Electro Mechanical Version...

Page 20: ...2 Vane Motor Assembly 13 Filter 14 Fascia 15 Remote Handset 16 Control Box Lid 17 Control Box PCB 18 Control Box 19 Coil Bracket 20 Expansion Valve Enviromaster International LLC 5780 Success Drive Ro...

Reviews: