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PN 20009722 REV F, [08/01/2020]

GENERAL PRODUCT INFORMATION

Product Description

• Available in three cabinet sizes with six output capacities 

from 8,000–36,000 Btuh.

• Available in 115 Vac and 208/230 Vac.

• 

2 pipe or 4 pipe configurations. 

• Factory installed electric heat option (2 pipe only). No 

field installed electric heat kits are available.

• Designed for low noise levels, easy installation, easy 

maintenance and slim line fascia, insure minimum 

intrusion into conditioned environment.

• 

Galvanized steel cabinet with fire-resistant thermal and 

acoustic foam insulation.

• 

Expanded polystyrene drain pan, fire retardant 

thermoplastic liner.

• 24Vac wall thermostat connections, thermostat not 

included.

• Optional hand held remote infrared controller available.

• Controls also feature anti-short-cycle timer, post purge 

fan relay, and an on-board 30 amp electric heat relay.

• 24Vac Transformer. See thermostat requirements in this 

manual.

• Light grey high-impact ABS fascia.

• All units can be operated using wall thermostat.

Remote Thermostat Application (Wall mounted)

• Units require remote thermostat for operation. On-board 

controller is not included.

• 

Controller offers limited options when operated by 

remote thermostat.

(Optional) Infrared Hand Held Remote Thermostat 

Applications

• Infrared hand held remote uses a custom control board 

featuring programmability, configuration and multiple 

modes of operation.

• Units include on-board microprocessor controller with 

infrared hand held remote.

• Infrared hand held remote is required to adjust settings 

and configure controller.

• Bank of DIP switches for setting operation is included.

• Custom control board featuring programmability, 

configuration, and multiple modes of operation.

• 

Configurable for wall thermostat operation.

Air Systems

• 

User accessible permanent, washable, filter which may 

be vacuum cleaned.

• Branch duct knockouts on three sides for remote 

discharge locations; use two non-adjacent sides.

• Fresh air intake capability with two knockout locations

• Four plastic air vanes, motor driven with auto sweep 

or fixed position stop setting on models 18-36. Models 

08–12 are equipped with manually-adjusted air vanes.

• Fans are backward curved impeller centrifugal design: 

dynamically and statically balanced; and mounted on 

integral mounting rails.

--Single fan models 08, 12, 18 and 20 are designed  

with fire-retardant plastic or aluminum impellers.

--Twin fan models 33 and 36 are designed with fire 

retardant plastic impellers.

--Multispeed motors are enclosed type with thermal 

protection and sealed bearings.

Coil

• Coil is seamless, copper tubing, arranged in staggered 

configuration, with enhanced aluminum fins, tested to 

250 psig.

• Tubes are mechanically expanded for secure bonding to 

fin shoulder.

System Options

• 24 Vac wall thermostat.

• Electric Heat (@ 230 Vac) - Chilled water only (2 pipe).

–– 1.5 kW — models 8–12
–– 3 kW — models 18-20
–– 5 kW — models 33-36

Mechanical Characteristic

Metal framed filters are fitted, reusable.

Condensate Pump

• 

Carries water out of unit. Pump is fixed to mounting 

bracket, can be withdrawn from side of chassis. 

Inspection hole allows visual check of pump during 

operation.

• 

Float switch stops cooling action, shuts off chilled water 

valve if pump becomes blocked or fails.

• Pump total lift is 36” (0.9 m) or less measured from 

base or bottom of unit.

Air Vanes

• Manually adjustable air outlet vanes models 08-12 or 

electric motor driven on models 18-36.

• Motorized air vanes can be set to auto sweep or stopped 

in fixed position.

Fresh Air Connection

• May introduce fresh air to unit by addition of ducts 

connected to fresh air knockouts on cassette case.

• Manufacturer recommended maximum length is 10’ 

(3 m) of 4” (0.1 m) diameter duct. Fresh air volume is 

approximately 7–10% of unit’s published maximum air 

flow if more than 10% make up air is needed fresh air 

booster fan is required.

Heating

• 

Cassette may be fitted with optional electric heaters 

equipped with over temperature limit switches or as 4 

pipe unit with separate hot water coil.

Summary of Contents for ComfortWave CAW Series

Page 1: ...2201 Dwyer Avenue Utica NY 13501 Tel 800 253 7900 www ecrinternational com PN 240009722 REV F 08 01 2020 CAW FAN COIL CASSETTE AIR HANDLER Installation Operation and Maintenance Manual MODELS CAW 08...

Page 2: ...UL 1995 Check our website frequently for updates www emiretroaire com Receiving Information 3 Important Safety Information 4 General Product Information 5 Dimensional Physical Data 6 Unit Mounting 9...

Page 3: ...When calling for assistance please have following information ready Model Number_________________________ Serial Number_________________________ Date of installation______________________ Receiving I...

Page 4: ...service this appliance Read this manual and understand all requirements before beginning installation Safety Information Have a qualified service agency install and service this appliance Turn off el...

Page 5: ...harge locations use two non adjacent sides Fresh air intake capability with two knockout locations Four plastic air vanes motor driven with auto sweep or fixed position stop setting on models 18 36 Mo...

Page 6: ...nal Discharge Knockouts 5 in Diameter 3 Available 2 Fresh Air Inlet Knockouts 1 x 2 in 2 Available 3 Condensate Discharge in Diameter 4 Chilled Water IN 5 8 in 5 Chilled Water OUT 5 8 in 6 Condensate...

Page 7: ...1 Optional Discharge Knockouts 5 in Diameter 3 Available 2 Fresh Air Inlet Knockouts 1 x 2 in 2 Available 3 Condensate Discharge in Diameter 4 Chilled Water IN 7 8 in 5 Chilled Water OUT 7 8 in 6 Con...

Page 8: ...3 1 5 7 7 4 5 8 FEATURES 1 Optional Discharge Knockouts 5 in Diameter 3 Available 2 Fresh Air Inlet Knockouts 1 x 2 in 2 Available 3 Condensate Discharge Inch Diameter 4 Chilled Water IN 7 8 in 5 Chi...

Page 9: ...and damage return them to box until ready to install 7 Do not throw away two polystyrene blanking off pieces with packaging See Figure 6 Blanking Off Fascia discharge slot s need blanking off when su...

Page 10: ...ocate wired wall mounted thermostat to ensure good temperature control Select installation position 1 Position thermostat approximately 5 ft 1 5 m above floor level 2 Avoid external walls and drafts f...

Page 11: ...able 2 3 Prepare installation guides by folding metal bracket by hand along perforations See Figure 9 4 Lift cassette onto hanging rods 5 Level at correct distance from ceiling with aid of installatio...

Page 12: ...rborne debris 4 Slope condensate pipe work downward from highest point in direction of water flow with minimum gradient of 1 in per 10 ft 8 mm per 1 m No uphill gradients except in first 18 in 460 mm...

Page 13: ...ct knock outs are 5 in 133 mm round Fresh air knockouts are a 1 x 2 in 32 x 64 mm rectangular models 08 12 b 3 in 76 mm square models 18 36 2 Cut black insulation around knock out See Figure 15 3 Snip...

Page 14: ...nnection on chassis Figure 19 Page 15 A Ensure polarized connector 2 position is in proper orientation and connected B Route wires to prevent them from becoming trapped cut broken or chaffed See Figur...

Page 15: ...2 REV F 08 01 2020 FINAL ASSEMBLY Figure 19 Connect Vane Motor Plug Into Socket On Chassis Figure 20 Connect Infrared Control Cable Figure 21 Secure Fascia To Chassis Figure 22 Adjust Louver Position...

Page 16: ...5 Connect electrical supply after completing water pipe work 6 Low voltage wiring must be at least 18 AWG Connect Wiring 1 Loosen four screws on front of control box cover Slide cover up and off to a...

Page 17: ...with wiring diagram facing in after making all connections Secure with four screws Units rated 208 230 Vac primary side of transformer are factory wired for 230 Vac Change transformer tap from orange...

Page 18: ...18 PN 20009722 REV F 08 01 2020 ELECTRICAL WIRING Figure 29 08 20 Transformer Figure 30 CAW 08 20 Transformer Mounting Figure 31 33 36 Transformer Figure 32 CAW 33 36 Transformer Mounting...

Page 19: ...r verify thermostat is set to energize the fan with call for heating 1 Fan Operation Some thermostats are equipped with AUTO ON fan switch Placing switch ON will run the fan continuous Placing switch...

Page 20: ...anel and fill drain pan See Figure 34 3 Adding water activates float switch and pump Water must flow regularly when condensate pump is energized If water does not check pipe slope or see if there are...

Page 21: ...al only if switch 4 is set to YES enabling wall mounted remote thermostat operation 4 Set switches as desired for application Set Controller Configuration 1 See Figure 37 Page 26 and Pages 24 34 for o...

Page 22: ...ature Observe three 3 minute minimum time off 8 Verify heating is operational Verify supply air is warmer than room air 9 Use IR hand held remote to enable auto changeover between heat cool Verify Con...

Page 23: ...W INFRARED CONTROL SYSTEM OVERVIEW WARNING Electrical shock hazard Verify all power is off before removing control box cover Failure to follow these instructions could result in death or serious injur...

Page 24: ...speed LOW 4 Select infrared handheld controller or wall mounted thermostat control YES Disables infrared hand controller and enables wall mounted thermostat operation Enables dip switches 3 and 2 Cle...

Page 25: ...25 PN 20009722 REV F 08 01 2020 CAW INFRARED CONTROL SYSTEM OVERVIEW Figure 37 CAW Infrared Hand Held Control...

Page 26: ...26 PN 20009722 REV F 08 01 2020 CAW INFRARED CONTROL SYSTEM SETTINGS Figure 38 Configuration Settings CAW...

Page 27: ...able 4 Page 30 to record settings Day of week Mon Tue Wed Thu Fri Sat Sun Louver is closed when fan is off Period of day Morning Day Evening Night Periods provide four time settings to initiate change...

Page 28: ...28 PN 20009722 REV F 08 01 2020 CAW INFRARED CONTROL SYSTEM SETTINGS Table 4 CAW Microprocessor Controller Dip Switch Settings...

Page 29: ...oom lighting Hibernate Mode When IR hand held remote enters hibernate mode display goes dark if no activity on IR hand held remote for ten minutes Pressing any button awakens IR hand held remote while...

Page 30: ...e Fan Operation see Page 30 Dry Mode Dry mode removes humidity from air while maintaining specific setpoint temperature This is done by cycling cooling mode Dry mode will NOT maintain specific humidit...

Page 31: ...for a Day of week b Period of day C Hour d Minute e Cooling setpoint temperature f Heating setpoint temperature g Auto setpoint temperature Quick Copy CAW INFRARED CONTROL SYSTEM OPERATION Quick Copy...

Page 32: ...rm LED During normal operation microprocessor keeps track of unit s run time When clean filter time has elapsed Timer Alarm LED flashes four times to indicate filter needs to be cleaned Clean filter t...

Page 33: ...r appears 4 Clean Filter To aid in filter maintenance cassette controller indicates when schedule filter cleaning is required by flashing Timer Alarm LED During normal operation microprocessor will ke...

Page 34: ...to clear retaining clips See Figure 41 C Lift filter off grille Place filter on flat surface and vacuum any dust and debris Vacuum all filters and grills Vacuum any accessible unit parts See Figure 42...

Page 35: ...ling 24Vac is measured across terminals Y and C of water valve Y1 and C of cassette While wall thermostat is calling for cooling or heating and anti short cycle timer delay has elapsed 24Vac can be me...

Page 36: ...interconnecting wires Terminal W is required for units with electric or hot water heat only Cassette controller will switch chilled water valve on and off through yellow Y low voltage terminal and ho...

Page 37: ...240 50 1 0 55 1 8 0 6 198 0 7 15 CAW 18 20 220 240 50 1 0 55 1 8 3 2 13 06 14 2 198 17 7 20 CAW 33 36 220 240 50 1 0 5 0 5 1 10 1 10 1 0 198 1 2 15 CAW 33 36 220 240 50 1 0 5 0 5 1 10 1 10 5 4 22 7 23...

Page 38: ...3 0 6 9 000 9 000 1 8 0 4 650 75 15 900 14 300 3 2 1 0 10 700 10 700 2 1 0 5 80 24 000 17 700 4 8 2 5 18 000 15 100 3 6 1 3 MERV 8 72 9 500 9 000 1 9 0 4 7 800 7 400 1 79 0 5 460 75 11 000 9 900 2 2...

Page 39: ...L DATA CONNECTIONS 08 12 18 20 30 36 CHILLED WATER INLET in 5 8 7 8 7 8 CHILLED WATER OUTLET in 5 8 7 8 7 8 CONDENSATE in 1 2 1 2 1 2 BRANCH DUCT DIAMETER in 5 5 6 FRESH AIR DUCT DIAMETER in 3 3 3 FIL...

Page 40: ...All specifications subject to change without notice 2020 ECR International Inc 2201 Dwyer Avenue Utica NY 13501 Tel 800 253 7900 www ecrinternational com BDR THERMEA GROUP...

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