background image

21

PN 20009722 REV F, [08/01/2020]

SEQUENCE OF OPERATION — CAW INFRARED CONTROL SYSTEM

WARNING

Electrical shock hazard. Turn off power to 

unit before proceeding. Failure to follow these 

instructions could result in death or serious injury.

!

  

CAW- Infrared control system units only.

                

Set controller functions before proceeding with start-up. 

See instructions Page 27.

Test Cooling Operation
Unit operation is dependent on room temperature. It 

may be necessary to warm the room before testing unit’s 

cooling abilities.

When power is first applied to control or after power outage 

there is three (3) minute delay before cooling or optional 

electric heat will energize. This is to protect unit from short 

cycling.

Perform Complete Inspection

System Electrical Verification

1. 

Turn off all power to unit.

2. 

Remove any tools or other obstructions.

3. 

Inspect all electrical connections.

4. 

Separate any lines that contact each other.

5. 

Replace control panel cover, filters and grilles.

6. 

Test each power and circuit connection before powering 

system.

Set DIP Switches

1. 

DO NOT turn power on until DIP switches have been 

set and control panel cover replaced.

2. 

Access DIP switches. Remove control panel cover. See 

Figure 35, Page 23 for location of switches on control 

board.

3. 

Infrared control system units have four DIP switches. 

See Table 3, Page 24.

A.  DIP switch #1, Test mode, is used only during 

start-up and servicing, to reduce time required for 

automatic timers.

NOTICE

Do not place unit in service unless dip switch #1 is 

set to NO.

B.  DIP switches #2, #3 and #4 are related to 

(optional) use of wall mounted remote thermostat. 

Switches #2 and #3 are operational only if switch 

#4 is set to YES, enabling wall mounted remote 

thermostat operation.

4. 

Set switches as desired for application.

Set Controller Configuration

1. 

See Figure 37, Page 26 and Pages 24-34 for operation 

of controller and infrared control system handheld 

remote.

2. 

See Figure 37, Page 26 for information on setting 

control using IR handheld remote. IR hand held remote 

is a line-of-sight device, and must be pointed at 

receiver on unit-mounted display.

3. 

Turn power on to indoor unit so control is operational.

4. 

Press and hold both MODE and PROGRAM buttons on IR 

hand held remote for 5 seconds to enter Configuration 

mode. See Figure 37 Page 26.

5. 

Configure controller see Figure 38, Page 27.

6. 

Complete configuration. Point IR hand held remote 

toward cassette unit’s display. Press and hold power 

button for 2 seconds. Information is transmitted from 

IR hand held remote to cassette. Cassette responds 

with beep, indicating it has received information. It 

is possible that information entered into IR hand held 

remote may not have been received if IR hand held 

remote was not pointed directly at receiver.

7. 

Set time and 7-day program after start-up is complete, 

not at this time.

Perform Electrical Circuit Checks

1. 

Turn power on to cassette unit.

2. 

Verify fan and louver operation using IR handheld 

remote. See Figure 37, Page 26.

A.

 Verify fan can be set to high, medium, low and auto.

B.

 Verify louver can be set to run at full open or 

oscillation 18 & 36.

Verify Cooling-

Only Operation Using IR Hand Held 

Remote

1. 

Cooling-only with no heat source in cassette.

2. 

Set configuration for Heat Source OFF, Heat Pump OFF. 

See Figure 37, Page 26.

3. 

Use IR hand held remote to set MODE to Cool. See 

Figure 36, Page 25.

4. 

Use IR hand held remote to adjust setpoint 

temperature below room temperature.

5. 

Verify supply air is cooler than room air.

Summary of Contents for ComfortWave CAW Series

Page 1: ...2201 Dwyer Avenue Utica NY 13501 Tel 800 253 7900 www ecrinternational com PN 240009722 REV F 08 01 2020 CAW FAN COIL CASSETTE AIR HANDLER Installation Operation and Maintenance Manual MODELS CAW 08...

Page 2: ...UL 1995 Check our website frequently for updates www emiretroaire com Receiving Information 3 Important Safety Information 4 General Product Information 5 Dimensional Physical Data 6 Unit Mounting 9...

Page 3: ...When calling for assistance please have following information ready Model Number_________________________ Serial Number_________________________ Date of installation______________________ Receiving I...

Page 4: ...service this appliance Read this manual and understand all requirements before beginning installation Safety Information Have a qualified service agency install and service this appliance Turn off el...

Page 5: ...harge locations use two non adjacent sides Fresh air intake capability with two knockout locations Four plastic air vanes motor driven with auto sweep or fixed position stop setting on models 18 36 Mo...

Page 6: ...nal Discharge Knockouts 5 in Diameter 3 Available 2 Fresh Air Inlet Knockouts 1 x 2 in 2 Available 3 Condensate Discharge in Diameter 4 Chilled Water IN 5 8 in 5 Chilled Water OUT 5 8 in 6 Condensate...

Page 7: ...1 Optional Discharge Knockouts 5 in Diameter 3 Available 2 Fresh Air Inlet Knockouts 1 x 2 in 2 Available 3 Condensate Discharge in Diameter 4 Chilled Water IN 7 8 in 5 Chilled Water OUT 7 8 in 6 Con...

Page 8: ...3 1 5 7 7 4 5 8 FEATURES 1 Optional Discharge Knockouts 5 in Diameter 3 Available 2 Fresh Air Inlet Knockouts 1 x 2 in 2 Available 3 Condensate Discharge Inch Diameter 4 Chilled Water IN 7 8 in 5 Chi...

Page 9: ...and damage return them to box until ready to install 7 Do not throw away two polystyrene blanking off pieces with packaging See Figure 6 Blanking Off Fascia discharge slot s need blanking off when su...

Page 10: ...ocate wired wall mounted thermostat to ensure good temperature control Select installation position 1 Position thermostat approximately 5 ft 1 5 m above floor level 2 Avoid external walls and drafts f...

Page 11: ...able 2 3 Prepare installation guides by folding metal bracket by hand along perforations See Figure 9 4 Lift cassette onto hanging rods 5 Level at correct distance from ceiling with aid of installatio...

Page 12: ...rborne debris 4 Slope condensate pipe work downward from highest point in direction of water flow with minimum gradient of 1 in per 10 ft 8 mm per 1 m No uphill gradients except in first 18 in 460 mm...

Page 13: ...ct knock outs are 5 in 133 mm round Fresh air knockouts are a 1 x 2 in 32 x 64 mm rectangular models 08 12 b 3 in 76 mm square models 18 36 2 Cut black insulation around knock out See Figure 15 3 Snip...

Page 14: ...nnection on chassis Figure 19 Page 15 A Ensure polarized connector 2 position is in proper orientation and connected B Route wires to prevent them from becoming trapped cut broken or chaffed See Figur...

Page 15: ...2 REV F 08 01 2020 FINAL ASSEMBLY Figure 19 Connect Vane Motor Plug Into Socket On Chassis Figure 20 Connect Infrared Control Cable Figure 21 Secure Fascia To Chassis Figure 22 Adjust Louver Position...

Page 16: ...5 Connect electrical supply after completing water pipe work 6 Low voltage wiring must be at least 18 AWG Connect Wiring 1 Loosen four screws on front of control box cover Slide cover up and off to a...

Page 17: ...with wiring diagram facing in after making all connections Secure with four screws Units rated 208 230 Vac primary side of transformer are factory wired for 230 Vac Change transformer tap from orange...

Page 18: ...18 PN 20009722 REV F 08 01 2020 ELECTRICAL WIRING Figure 29 08 20 Transformer Figure 30 CAW 08 20 Transformer Mounting Figure 31 33 36 Transformer Figure 32 CAW 33 36 Transformer Mounting...

Page 19: ...r verify thermostat is set to energize the fan with call for heating 1 Fan Operation Some thermostats are equipped with AUTO ON fan switch Placing switch ON will run the fan continuous Placing switch...

Page 20: ...anel and fill drain pan See Figure 34 3 Adding water activates float switch and pump Water must flow regularly when condensate pump is energized If water does not check pipe slope or see if there are...

Page 21: ...al only if switch 4 is set to YES enabling wall mounted remote thermostat operation 4 Set switches as desired for application Set Controller Configuration 1 See Figure 37 Page 26 and Pages 24 34 for o...

Page 22: ...ature Observe three 3 minute minimum time off 8 Verify heating is operational Verify supply air is warmer than room air 9 Use IR hand held remote to enable auto changeover between heat cool Verify Con...

Page 23: ...W INFRARED CONTROL SYSTEM OVERVIEW WARNING Electrical shock hazard Verify all power is off before removing control box cover Failure to follow these instructions could result in death or serious injur...

Page 24: ...speed LOW 4 Select infrared handheld controller or wall mounted thermostat control YES Disables infrared hand controller and enables wall mounted thermostat operation Enables dip switches 3 and 2 Cle...

Page 25: ...25 PN 20009722 REV F 08 01 2020 CAW INFRARED CONTROL SYSTEM OVERVIEW Figure 37 CAW Infrared Hand Held Control...

Page 26: ...26 PN 20009722 REV F 08 01 2020 CAW INFRARED CONTROL SYSTEM SETTINGS Figure 38 Configuration Settings CAW...

Page 27: ...able 4 Page 30 to record settings Day of week Mon Tue Wed Thu Fri Sat Sun Louver is closed when fan is off Period of day Morning Day Evening Night Periods provide four time settings to initiate change...

Page 28: ...28 PN 20009722 REV F 08 01 2020 CAW INFRARED CONTROL SYSTEM SETTINGS Table 4 CAW Microprocessor Controller Dip Switch Settings...

Page 29: ...oom lighting Hibernate Mode When IR hand held remote enters hibernate mode display goes dark if no activity on IR hand held remote for ten minutes Pressing any button awakens IR hand held remote while...

Page 30: ...e Fan Operation see Page 30 Dry Mode Dry mode removes humidity from air while maintaining specific setpoint temperature This is done by cycling cooling mode Dry mode will NOT maintain specific humidit...

Page 31: ...for a Day of week b Period of day C Hour d Minute e Cooling setpoint temperature f Heating setpoint temperature g Auto setpoint temperature Quick Copy CAW INFRARED CONTROL SYSTEM OPERATION Quick Copy...

Page 32: ...rm LED During normal operation microprocessor keeps track of unit s run time When clean filter time has elapsed Timer Alarm LED flashes four times to indicate filter needs to be cleaned Clean filter t...

Page 33: ...r appears 4 Clean Filter To aid in filter maintenance cassette controller indicates when schedule filter cleaning is required by flashing Timer Alarm LED During normal operation microprocessor will ke...

Page 34: ...to clear retaining clips See Figure 41 C Lift filter off grille Place filter on flat surface and vacuum any dust and debris Vacuum all filters and grills Vacuum any accessible unit parts See Figure 42...

Page 35: ...ling 24Vac is measured across terminals Y and C of water valve Y1 and C of cassette While wall thermostat is calling for cooling or heating and anti short cycle timer delay has elapsed 24Vac can be me...

Page 36: ...interconnecting wires Terminal W is required for units with electric or hot water heat only Cassette controller will switch chilled water valve on and off through yellow Y low voltage terminal and ho...

Page 37: ...240 50 1 0 55 1 8 0 6 198 0 7 15 CAW 18 20 220 240 50 1 0 55 1 8 3 2 13 06 14 2 198 17 7 20 CAW 33 36 220 240 50 1 0 5 0 5 1 10 1 10 1 0 198 1 2 15 CAW 33 36 220 240 50 1 0 5 0 5 1 10 1 10 5 4 22 7 23...

Page 38: ...3 0 6 9 000 9 000 1 8 0 4 650 75 15 900 14 300 3 2 1 0 10 700 10 700 2 1 0 5 80 24 000 17 700 4 8 2 5 18 000 15 100 3 6 1 3 MERV 8 72 9 500 9 000 1 9 0 4 7 800 7 400 1 79 0 5 460 75 11 000 9 900 2 2...

Page 39: ...L DATA CONNECTIONS 08 12 18 20 30 36 CHILLED WATER INLET in 5 8 7 8 7 8 CHILLED WATER OUTLET in 5 8 7 8 7 8 CONDENSATE in 1 2 1 2 1 2 BRANCH DUCT DIAMETER in 5 5 6 FRESH AIR DUCT DIAMETER in 3 3 3 FIL...

Page 40: ...All specifications subject to change without notice 2020 ECR International Inc 2201 Dwyer Avenue Utica NY 13501 Tel 800 253 7900 www ecrinternational com BDR THERMEA GROUP...

Reviews: