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Page 12 

Emhart Teknologies

 - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614

 

Parts List 

 

No. 

Emhart P/N Description 

AS 5

AS 6 

85 DP220-085 O-ring 

P18 

2 2 

88  DP220-088 Penta Seal, 15mm dia. 

1 1 

89  DP220-089 Penta Seal, 24mm dia. 

1 1 

90  DP220-090 Air Seal, 41.5mm dia. 

2 2 

92 DP220-092 DU 

Bushing 

1 1 

94 DP220-094 DU 

Bushing 

4 4 

95 DP220-095 O-ring 

1 1 

96 DP220-096 O-ring 

1 1 

97  DP220-097 E Ring - Magazine pin 

2 2 

98  DP220-098 E Ring - MCS Cap Shaft 

5 5 

99  DP220-099 C Ring - Trigger 

1 1 

101 DP220-101 Fill Plug 

1 1 

102 DP220-102 Socket Head Cap Screw - SUS 

2 2 

103 DP220-103 Hex bolt M5 x 16 SHSC, SS 

1 1 

104 DP220-104 Socket Head Cap Screw - SUS 

4 4 

105 DP220-105 Torx Head Cap Screw - SUS 

2 2 

106 DP220-106 Button Head Cap Screw - SUS 

4 4 

107 DP220-107 Cross-recessed PH Mach Screw 

2 2 

108 DP220-108 Cross-recessed PH Tap Screw 

1 1 

109 DP220-109 Cross-recessed PH Mach Screw 

1 1 

110 DP220-110 Cross-recessed PH Mach Screw 

1 1 

111 DP220-111 Hexagonal Bolt - SUS 

1 1 

112 DP220-112 Socket Head Cap Screw - SUS 

1 1 

113 DP220-113 Socket Set Screw 

1 1 

114 DP220-114 Socket Set Screw 

2 2 

115 DP220-115 Socket Head Cap Screw - Metric

2 2 

117 DP220-117 O-RING - 29.7 X 2.4 X-SECT 

1 1 

118 DP220-118 Push-to-connect, Male 6 mm 

4 4 

119 DP220-119 Push-to-connect, Male 4 mm 

1 1 

120 DP220-120 Elbow fitting, 6 mm 

2 2 

121 DP220-121 Barb elbow 360, 6 mm 

2 2 

122 DP220-122 Barb elbow 360, 4 mm 

1 1 

123 DP220-123 Push-to-connect Male 6 mm 

1 1 

124 DP220-124 Nose piston hydraulic seal 

1 1 

125 DP220-125 Wear ring 

2 2 

126 DP220-126 Jaw case piston hydraulic seal 

1 1 

129 DP220-129 Cross-recessed PH Mach Screw 

1 1 

130 DP220-130 O-ring 

1 1 

132 DP220-132 Socket Head Cap Screw - SUS 

4 4 

134 DP220-134 Button Head Cap Screw - SUS 

2 - 

135 DP220-135 O-ring P20 

2 - 

136 DP220-136 Indexer Exhaust Gasket 

1 1 

137 DP220-137 Socket Head Cap Screw - SUS 

4 - 

139 DP220-139 Socket Head Cap Screw - SUS 

2 2 

140 DP220-140 Valve Assembly 

1 1 

141 DP220-141 Socket Head Cap Screw - SUS 

2 2 

142 DP220-142 Socket Head Cap Screw - SUS 

3 3 

143 DP220-143 E Ring - Horizontal hanger 

2 2 

144 DP220-144 Magazine foot 

2 2 

145 DP220-145 Washer - M3 

2 2 

146 DP220-146 Socket Head Cap Screw - SUS 

2 2 

162 DP220-162 Magazine Latch 

1 1 

163 DP220-163 Magazine Latch Pin 

1 1 

164 DP220-164 Magazine Latch Spring 

1 1 

No. 

Emhart P/N  Description 

AS 5

AS 6

3 DP220-003 

Trigger 

Shaft 

1 1 

4 DP220-004 

Trigger 

Cover 

1 1 

DP220-005  Trigger Shaft Sleeve 

1 1 

10  DP220-010  High Pressure Piston 

1 1 

11  DP220-011  Valve Block - 5 

1 - 

15  DP220-015  Jaw Pusher Spring 

1 1 

16 DP220-016 

Trigger 

Spring 

1 1 

18  DP220-018  Tool Hanger - Horizontal 

1 1 

19 DP220-019 

Grip 

Cover 

1 1 

20 DP220-020 

Relief 

Valve 

Spring 

1 1 

21 DP220-021 

Relief 

Valve 

1 1 

22  DP220-022  Pilot Piston  Trigger 

1 1 

23 DP220-023 

Slide 

Guide 

1 1 

24 DP220-024 

Centering 

Finger 

2 2 

25 DP220-025 

Centering 

Finger 

Shaft 

2 2 

27 DP220-027 

Trigger 

1 1 

29 DP220-029 

Centering 

Spring 

2 2 

30  DP220-030  Alarm Valve screw 

1 1 

31  DP220-031  Air Valve Supply Tube 

1 1 

32  DP220-032  Air Supply Tube 

1 1 

33  DP220-033  Air Chamber Supply Tube 

1 1 

34  DP220-034  Piston Retract Supply Tube 

1 1 

35  DP220-035  Return Supply Tube 

1 1 

36  DP220-036  Air Valve Shuttle Supply Tube 

1 1 

37 DP220-037 

Mandrel 

Deflector 

1 1 

39  DP220-039  Cap - MCS 

1 1 

40 DP220-040 

Latch 

box 

1 1 

41  DP220-041  Cap Shaft - MCS 

1 1 

42  DP220-042  Latch Shaft - MCS 

1 1 

43  DP220-043  Latch Spring Receiver - MCS 

1 1 

44  DP220-044  Latch - MCS 

1 1 

45  DP220-045  Magazine Clear Cover - 5 

1 - 

46  DP220-046  Magazine Base - 5&6 

1 1 

47 DP220-047 

Cover 

Plate 

1 - 

48 DP220-048 

Indexer 

Exhaust 

Bolt 

1 1 

49  DP220-049  Latch Spring - MCS 

1 1 

50 DP220-050 

Magazine 

pin 

1 1 

51  DP220-051  Centering Base - 5 

1 - 

52  DP220-052  Plate Spring - 5 

1 - 

53  DP220-053  Plate Spring Support - 5 

1 - 

54  DP220-054  Indexer Piston A - 5 

1 - 

55  DP220-055  Indexer Piston B - 5 

1 - 

56  DP220-056  Pawl - 5 

1 - 

57  DP220-057  Indexer Cap - 5 

1 - 

58  DP220-058  Indexer Spring - 5 

2 - 

59  DP220-059  Indexer Buffer Spring - 5 

1 - 

61  DP220-061  Jaw Pusher - 5 size 

1 - 

62  DP220-062  Slide Pipe - 5 size 

1 - 

75  DP220-075  Training Nose Adaptor 

78  DP220-078  O-ring - S40 

2 2 

79 DP220-079 

O-ring 

JASO3067 

1 1 

80  DP220-080  O-ring - S40 

5 5 

81  DP220-081  O-ring P10 - Fill screw 

1 1 

82 DP220-082 

O-ring 

P6 

2 2 

83 DP220-083 

O-ring 

S2 

3 3 

Summary of Contents for AutoSet 5

Page 1: ...AutoSet 5 6 Operator Maintenance Manual...

Page 2: ..._______________________________________________________________________ 14 Preventative Maintenance Schedule ________________________________________________________________ 14 Tool Maintenance ______...

Page 3: ...he Training Nose Adapter is installed to avoid pinching them between the adapter and piston when the tool is cycled 13 DO NOT point the tool at any person s or the operator 14 DO NOT operate the tool...

Page 4: ...2 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC which replaces Directive 89 392 EEC and its amending Directives 91 368 EEC 93 44 EEC and 93 68...

Page 5: ...Set 5 5 32 4 0mm 80 AutoSet 5 3 16 4 8mm 60 AutoSet 6 1 8 3 2mm Large Flange 60 AutoSet 6 Mandrel Collection Capacity 1 full Rivet Strip Note Cycle time is determined by setting rivets in air Note It...

Page 6: ...pter is installed a pinch point is created between the Nose Piston and Training Nose Adapter TRAINING NOSE ADAPTER ATTACHMENT SCREWS W Figure 2 Training Nose Adapter Tool Requirements Air Supply 85 10...

Page 7: ...itting supplied with the AutoSet tools has an On Off flow valve built into it To operate the valve do the following 1 Push the female Quick connect hose fitting over the male fitting on the AutoSet to...

Page 8: ...e tool 3 Turn on the air supply by sliding the valve sleeve towards the tool see the AIR FITTING OPERATION section When turning the air supply on be sure to keep your hands away from the Nose Piston a...

Page 9: ...Piston when it cycles forward 6 Reload the tool as described in the LOADING RIVET TAPE section Figure 8 Rivet Tape removal REMOVING PARTIALLY USED RIVET TAPE If the situation arises where the operator...

Page 10: ...et 5 6 Diagram Note Item Numbers in Brackets are for the AutoSet 6 tool AutoSet 6 Indexer Assembly Page 10 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225...

Page 11: ...Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 11 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 P...

Page 12: ...ead Cap Screw SUS 3 3 143 DP220 143 E Ring Horizontal hanger 2 2 144 DP220 144 Magazine foot 2 2 145 DP220 145 Washer M3 2 2 146 DP220 146 Socket Head Cap Screw SUS 2 2 162 DP220 162 Magazine Latch 1...

Page 13: ...N Description AS 5 AS 6 Assemblies 607 DP220 607 Jaw case piston Assy w Seals Includes 002 006 084 090 117 125 126 Acc Acc 611 DP220 611 Nose piston Assy w Seals Includes 001 088 090 093 124 125 Acc A...

Page 14: ...nce JAW REMOVAL AND CLEANING For optimal tool performance remove the Jaws and clean at regular intervals per the Preventative Maintenance Schedule 1 Remove all rivets and spent mandrels from the tool...

Page 15: ...r or damage and replace if necessary NOSE PISTON Figure 12 Front End Jaw area JAWS JAW PUSHER JAW SPRING SLIDE PIPE Figure 13 Jaw assembly JAW REPLACEMENT To insert a cleaned or a new Jaw assembly int...

Page 16: ...ion then the performance of the tool will begin to decrease due to premature o ring wear The tool should be lubricated using the Hydraulic Oil Emhart P N DP220 806 listed in the Tool Requirements sect...

Page 17: ...quency Too Much Lubrication a Muffler filter material turns yellow with oil Inline Method Reduce the oil drip setting on the lubricator or go to a smaller lubricator if necessary Manual Method Reduce...

Page 18: ...cal attention Do not reuse clothing until cleaned INGESTION Do not induce vomiting In general no treatment is necessary unless large quantities of product are ingested However get medical attention EY...

Page 19: ...se Piston area Wrong Nosepiece Use nosepiece that is compatible with rivet being used Dirt or debris between Nose Piston and Jaw Case Service Front End and Jaws Rivet fails to insert into Nosepiece Wr...

Page 20: ...il sur Marne France Tel 33 1 56 71 24 24 Fax 33 1 56 71 24 34 Norway Postboks 153 Leirdal 1009 Oslo Norway Tel 47 22 90 99 90 Fax 47 22 90 99 80 Spain Carretera M 300 Km 29 700 28802 Alcal de Henares...

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