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EMG ELHY EB 630 Assembly Manual Download Page 15

 

Safety

2 

Staff qualifications

2.3 

 

 

ELHY-Montageanleitung_2021_EN.docx 

15 

/ 71

 

2.3.3 

Maintenance personnel 

Maintenance staff include industrial mechanics or people who have 
comparable, country-specific training. Maintenance staff are people 
who have been commissioned by the operating company to maintain 
the system and who have the following knowledge: 

 

Knowledge and experience of the electrical, mechanical and 
hydraulic equipment on the components for the ELHY

®

 thrusters 

 

ELHY

®

 thruster functions and maintenance points 

 

Hazards on the system and suitable safety measures 

 

Lubricating, cleaning, preserving, topping up to replacing 
consumables  

 

Replacing wear parts  

 

Modifying the ELHY

®

 thrusters and re-adjusting them properly 

2.3.4 

Responsible staff 

The following table provides you with information on the staff 
qualifications that are the prerequisites for the corresponding tasks. 
Only people who have the corresponding qualification may perform 
these tasks. 

Table 3: 

Responsible staff 

Task 

Responsible staff 

Manufacturer or 

service partner 

authorised by the 

manufacturer 

Qualified 

personnel 

Qualified 

electrician 

Maintenance 

personnel 

Transport 

x 

 

 

 

Assembly 

x 

 

 

 

Electrical installation 

 

x 

 

 

Starting up 

x 

 

 

 

Shutting down 

x 

 

 

 

Fault rectification 

x 

 

x 

x 

Electrical fault 
rectification 

 

x 

 

x 

Maintenance 

x 

 

x 

 

Repairs 

x 

 

 

x 

Electrical repairs 

 

x 

 

x 

Dismantling 

x 

 

 

 

Storage 

x 

 

 

 

Disposal 

x 

 

 

x 

 

Summary of Contents for ELHY EB 630

Page 1: ...ral designation ELHY electro hydraulic lifting devices Type designation EB 12 to EB 630 TGL 35868 and EB 220 to EB6300 DIN 15430 three phase version Status 08 2021 EMG Automation GmbH Industriestr 1 D 57482 Wenden Germany ...

Page 2: ......

Page 3: ...ed personnel 14 2 3 2 Qualified electrician 14 2 3 3 Maintenance personnel 15 2 3 4 Responsible staff 15 2 4 Personal protective equipment 16 2 5 Electrical operating equipment 16 2 6 Process media 17 2 7 Modifications 17 2 8 Spare and wear parts 17 3 Technical data 18 3 1 Type designation and type key 18 3 2 Specifications on the type plate 19 3 3 Characteristics 20 3 4 Dimensions 21 3 4 1 Type E...

Page 4: ...H S D 34 4 3 2 Regulating damping spring R D spring 35 4 3 3 Brake spring C spring 36 4 3 4 Heating 36 4 4 Position indicators 37 4 4 1 Sensors 37 4 4 2 Limit switches 38 4 5 Function sequence 39 5 Transport and storage 40 5 1 Transport 40 5 1 1 Transport sketch 41 5 2 Storage 41 6 Assembly and installation 42 6 1 Assembly 42 6 1 1 Permissible installation positions 44 6 1 2 Installing the ELHY th...

Page 5: ...asks 57 9 1 1 Operating fluid 59 9 1 2 Checking the operating fluid 60 9 1 3 Replacing the operating fluid 63 9 1 4 Seals 63 9 2 Maintenance schedule 64 9 2 1 Classification 65 10 Disassembly 66 10 1 Disconnecting the electrical connections 67 10 2 Removal 67 11 Disposal 69 11 1 Disposal consideration 69 12 Lists 70 12 1 Index of figures 70 12 2 Index of tables 70 13 Appendix 71 13 1 Further appli...

Page 6: ...e ELHY electro hydraulic lifting thruster subsequently referred to as ELHY thruster This maintenance manual is part of the ELHY thruster and must be kept in its immediate vicinity and accessible to staff at all times The staff must have read this assembly manual carefully and understood it before starting any work Version Description Date Author V1 0 First draft 12 08 2021 CE Design 1 2 Manufactur...

Page 7: ...ation GmbH cannot be held responsible for any inaccuracies or incorrect specifications in this manual which are caused by content and technical changes after delivering this ELHY thruster as there is no obligation to update this manual continually 1 4 Further applicable documents All documents listed in the appendix further applicable documents to this assembly manual must be observed 1 5 Formal i...

Page 8: ...er This signal word indicates an immediate threat of danger If this danger is not avoided this will result in death or serious injuries This signal word indicates a possible danger If this danger is not avoided this may result in death or serious injuries This signal word indicates a possibly dangerous situation If this dangerous situation is not avoided this may result in minor or moderate injuri...

Page 9: ...avoidance prohibited actions Hazard signs The hazard sign indicates warning information that alerts you of personal injury hazards Source of danger The source of the danger indicates the cause of the hazard Possible consequences of non compliance The possible consequences when failing to observe the warning information are bruises burns or other serious injuries Measures prohibited actions Measure...

Page 10: ... hydraulic means Highest value for additional load Total of the forces that apply to the lifting rod head and that affect the lifting movement and setting time e g friction and mass of the connection elements Lifting valve H Valve to reduce the lifting speed Lifting time Time from switching the motor on until the top piston limit position is reached Nominal operating point Operating point that is ...

Page 11: ... abbreviations 1 8 ELHY Montageanleitung_2021_EN docx 11 71 Table 2 Terms and abbreviations Term abbreviation Meaning TGL thrusters Installation dimensions according to TGL 35868 X devices Special installation dimensions ...

Page 12: ...e safety of this complete machine must prevent hazards caused by controlling and operating the system ELHY thrusters are used to apply straight work movements using electro hydraulics In drive technology drives are braked or stopped using brakes with electro hydraulic actuation thrusters lifting thrusters The ELHY electro hydraulic lifting devices are used to activate a mechanical device e g indus...

Page 13: ...ated risk of accidents 2 3 Staff qualifications Qualified staff must be used for the ELHY thruster s intended use The scope of responsibility authority and supervision of personnel must be precisely stipulated by the operating company Qualified staff are people who due to their training experience and instruction as well as their knowledge of applicable standards regulations accident prevention re...

Page 14: ...e in transporting storing assembling and disposing of the ELHY thrusters Knowledge and experience of the electrical mechanical and hydraulic equipment on the components for the ELHY thrusters ELHY thruster functions Modifying the ELHY thrusters and re adjusting them properly Hazards on the system and suitable safety measures 2 3 2 Qualified electrician Electrical specialists include electricians w...

Page 15: ...g cleaning preserving topping up to replacing consumables Replacing wear parts Modifying the ELHY thrusters and re adjusting them properly 2 3 4 Responsible staff The following table provides you with information on the staff qualifications that are the prerequisites for the corresponding tasks Only people who have the corresponding qualification may perform these tasks Table 3 Responsible staff T...

Page 16: ...carried out exclusively by electricians When performing any work on electrical components the five safety rules must be adhered to Disconnect from the electrical supply Safeguard to prevent a restart Test to ensure a de energised state Earth and short circuit Cover or isolate adjacent live parts Perform regular checks for insulation and housing damage Never operate the ELHY thruster with electrica...

Page 17: ...followed Contact with eyes or the skin should be avoided Avoid inhaling vapours or mist Soak up any spilled or leaking process media immediately with a binding agent and dispose of it properly Keep containers with flammable substances and compressed liquefied gases away from sources of heat 2 7 Modifications Changes attachments and modifications to ELHY components which could impair safety or func...

Page 18: ...e key 1 ELHY type 2 Brake reset spring 3 Regulating spring version for control braking 4 Lift lowering throttle valve 5 Design depending on installation position and fastening 6 Protective cover special scraper 7 Temperature class low temperature version 8 Corrosion protection class 9 Sensors limit switches 10 Adaptors special series 11 Connection data motor voltage frequency ...

Page 19: ...tching type 2 Thruster type 13 Current consumption 3 Equipment 14 Frequency 4 Year of manufacture serial number 15 Weight 5 Lifting path in mm 16 Power consumption 6 Lifting force in N 17 Additional text 1 7 Switching processes per hour 18 ISO class 8 Operating mode 20 Protection category 9 Voltage 21 Temperature range 10 Switch on duration in 22 Return force 11 Voltage tolerance ...

Page 20: ...quency at S3 60 ED3 c h 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 240 Weight kg 12 11 14 151 19 261 19 261 19 261 33 401 40 45 1 Depending on the lifting path Type EB DIN 15430 Table 5 Identification data Types DIN 15430 EB 220 EB 6300 ELHY type EB 220 300 500 800 1250 2000 3000 6300 Lifting force N 220 300 500 800 1 250 2 000 3 000 6 300 Lifting path mm 50 50 60 120 60 120 60 120 60 120 60 ...

Page 21: ...3 4 1 Type EB TGL 35868 Figure 3 Types EB TGL 35868 Example EB 50 50 The foot attachment can be mounted offset by 90 The thrust shackle at the top can be turned For limit switches a desired swivelling of the foot attachment or the thrust shackle lifting rod head must be taken into account ...

Page 22: ...380 30 20 30 17 2 EB 50 50 40 90 21 5 180 220 100 20 2 12 400 30 20 32 17 EB 50 100 40 90 21 5 180 220 100 20 2 12 452 30 20 32 17 3 EB 80 EB 125 EB 150 60 40 90 27 5 208 232 100 20 2 16 458 30 25 36 21 EB 80 EB 125 EB 150 160 40 90 27 5 208 232 100 20 2 16 573 30 25 36 21 4 EB 250 60 40 90 35 5 250 265 100 20 2 20 549 30 25 36 25 EB 250 160 40 90 35 5 250 265 100 20 2 20 660 30 25 36 25 EB 320 10...

Page 23: ...Technical data 3 Dimensions 3 4 ELHY Montageanleitung_2021_EN docx 23 71 3 4 2 Type EB DIN 15430 Figure 4 Types EB DIN 15430 Example EB 500 60 ...

Page 24: ...2 15 2 EB 500 60 60 120 30 180 220 100 20 1 20 435 30 20 67 18 EB 500 120 60 120 30 180 220 100 20 1 20 515 30 20 95 18 3 EB 800 60 60 120 30 208 232 100 20 1 20 458 23 22 42 18 EB 800 120 60 120 30 208 232 100 20 1 20 530 23 22 39 18 EB 1250 60 40 90 40 208 232 100 25 1 25 645 30 25 108 25 EB 1250 120 40 90 40 208 232 100 25 1 25 705 30 25 168 25 4 EB 2000 60 40 90 40 250 265 100 25 1 25 645 30 2...

Page 25: ...493 18 16 85 18 EB 500 50 60 120 30 180 220 100 20 1 20 435 30 20 65 18 EB 500 100 60 120 30 180 220 100 20 1 20 515 30 20 95 18 3 EB 800 160 60 120 30 208 232 100 20 1 20 573 23 22 42 18 EB 1250 160 40 90 40 208 232 100 25 1 25 705 30 25 168 25 EB 1500 60 40 90 40 208 232 100 25 1 25 645 30 25 108 25 EB 1500 160 40 90 40 208 232 100 25 1 25 705 30 25 168 25 4 EB 2500 60 40 90 40 250 265 100 25 1 ...

Page 26: ...ency 50 Hz Electrical power supply 3 N PE AC 500 290 V Frequency 50 Hz Electrical power supply 3 N PE AC 690 400 V Frequency 50 Hz Special version Table 10 Electrical voltage and frequency special version Name Values Electrical power supply 3 N PE AC 110 690 V Frequency 50 60 Hz 3 5 2 Follow up training Table 11 Electrics follow up training Name Values Terminal board 6 pole Terminal board for devi...

Page 27: ...peratures 3 7 Airborne sound emissions The A rated emission sound pressure level for all ELHY thrusters is 55 dB A This value was determined using an integrated sound pressure level measuring unit in accordance with DIN 45633 under the following measurement conditions The ELHY thruster measurement object ran continuously The measurement object was on a table around 0 8 m above the ground The measu...

Page 28: ...nsformer oil The manufacturer must be contacted Low temperature range 40 C to 40 C Silicone oil Heating not required The manufacturer must be contacted 3 8 2 Air humidity Up to 100 air humidity is permitted if special measures are taken 3 8 3 Aggressive ambient conditions Special measures special paint are required for use in aggressive ambient conditions e g salty ambient air 3 8 4 Voltage and fr...

Page 29: ...rent sizes types These individual types can be merged into the following type groups due to their common attributes Table 13 Type groups Size ELHY type TGL 35868 DIN 15430 Special versions 0 EB 120 40 EB 12 50 EB 220 50 1 EB 20 EB 300 2 EB 320 EB 50 EB 500 EB 500 3 EB 80 EB 800 EB 800 EB 125 EB 1250 EB 1250 EB 150 EB 1500 4 EB 2000 EB 250 EB 2500 EB 3000 EB 320 EB 3200 5 EB 630 EB 6300 ...

Page 30: ...with piston and lifting rod The hydraulic system s operating fluid is used to generate the force 4 1 1 Type group up to EB 2500 The ELHY thrusters type groups to EB 2500 are equipped with a single stage hydraulic pump Figure 5 ELHY thruster layout Type group up to EB 2500 1 Lifting rod 7 Regulating plug 2 Brake spring C spring 1 8 Guide cylinder 3 Piston 9 Hydraulic pump 4 Two pole three phase asy...

Page 31: ...rom EB 3000 are equipped with a two stage hydraulic pump Figure 6 ELHY thruster layout type groups from EB 3000 1 Lifting rod 7 Regulating plug 2 Brake spring C spring 1 8 Guide cylinder 3 Piston 9 Hydraulic pump 4 Two pole three phase asynchronous motor 10 Junction box 5 Oil filling opening 11 Foot attachment 6 Sealing system 1 Additional equipment ...

Page 32: ...Features Vertical Lifting rod upwards without restrictions Vertically suspended Lifting rod downwards Note the operating mode If necessary consult EMG Automation GmbH Horizontal and intermediate positions Device type plate on the side If necessary consult EMG Automation GmbH 4 1 4 Protective measures Redundant dust protection seal QPQ piston rod Protective cover against external mechanical influen...

Page 33: ...des Continuous operation S1 and intermittent operation S3 100 ED duty cycle standard Differing technical values for ambient temperatures 40 C For further information on the deviating technical values please contact EMG Automation GmbH 4 2 3 Junction box Information on the connections can be found in the technical data chapter Technical data section Follow up training Cable entry The junction box i...

Page 34: ... adjustable minimum values reach 10 to 20 times the normal values Installed valves in the Open position result in the following prolongation of the lifting and lowering times on short lifting devices from approx 0 4 to 1 0 seconds on long lifting devices from approx 0 7 to 2 0 seconds The desired lifting and or lowering time is set from the outside of the ELHY thruster in an upright position Quick...

Page 35: ...e brake special application Regulation braking Figure 7 Regulating damping spring R D spring 1 R spring TGL 35868 2 D spring DIN 15430 Damping of the load changes when the brake is applied The R D spring is only effective in conjunction with a C spring The installation dimension h1 of the thruster does not change When determining the operating point of the brake the spring characteristic curve mus...

Page 36: ...rce N EB 12 50 C12 110 160 EB 220 50 C220 200 290 EB 20 50 C20 220 260 EB 300 50 C270 260 310 EB 50 50 C32 370 450 EB 500 60 C500 540 680 EB 50 50 C50 540 680 EB 800 60 C800 740 1060 EB 80 60 C80 740 1060 EB 1250 60 C1250 1200 1630 EB 125 60 C125 1200 1630 EB 2000 60 C2000 1900 2500 EB 150 60 C125 1200 1630 EB 3000 60 C3200 2540 3690 EB 250 60 C200 1900 2500 EB 320 100 C320 2540 3690 4 3 4 Heating...

Page 37: ...lled internally Connection Terminal board optional plug connection Contact N O contact optionally N C contact or N C contact and N O contact Switching output max 10 W Switching voltage max 250 V AC DC NC contact only up to 150 V Switching current max 0 5 A Service life max 105 to 106 circuits depending on load conditions Number of signal generators and signal contents 2 1xSG lifting rod extended 5...

Page 38: ...i Table 19 Inductive limit switches Li parameters Parameters Value size Type BI 15 CP40 FZ3X2 Turck Voltage 20 250 V AC DC Output current max 300 mA Contact NC or NO contact programmable Switching distance 15 mm Protection category IP66 Number of signal generators and signal contents 2 1xSG lifting rod extended 5 1xSG lifting rod retracted 7 1xSG function dependent intermediate position 3 2xSG lif...

Page 39: ...of the ELHY thruster is therefore always the difference between the generated hydraulic force and any external or internal counterforce The lifting and lowering times depend on both the load and the viscosity of the hydraulic medium which is in turn affected by the ambient and operating temperatures In the versions with lifting lowering or throttle valves the setting resetting speed of the lifting...

Page 40: ...mage the fastening eyes and the lifting rod when setting down The lifting rod must be protected in a suitable way The ELHY thrusters are packed so that transport damage will not occur under normal transport conditions The packaging requires corresponding labels The delivery must be checked for transport damage and completeness immediately upon receipt If there is clearly visible transport damage p...

Page 41: ...ed After storing for more than 6 months we recommend storing the ELHY thrusters upright Even though the thrusters are basically suitable for installation outdoors we recommend taking protective measures against the effects of weather while storing NOTICE If stored for an extended period the regulations for storage conditions and storage periods for rubber materials and moulded items must be observ...

Page 42: ...ctricians with many years of experience WARNING Cylinder movements Risk of crushing between surrounding hindrances and the cylinder or connected components When assembling ensure sufficient free space to prevent crushing Take alternative measures to safeguard this hazard point WARNING Hot surface During operation the surface of the lifting device can heat up to 100 C If there are components in the...

Page 43: ... the ELHY thrusters the downstream drive must be secured as the lifting rod retracts automatically NOTICE The lifting rod must not be damaged or contaminated e g by paint as a result of painting the entire system A failure to observe this will destroy the lifting rod NOTICE The fastening bolts on the foot hole and the lifting rod must be secured reliably to prevent them slipping out e g using cott...

Page 44: ...on The type plate must always be at the top This is important as the compensation space that is below the type plate must always be at the top Figure 9 Permissible installation positions 1 Vertical installation position 2 Horizontal installation position If a horizontal installation position with the junction box arranged on the side or underneath is required due to the space available for example...

Page 45: ...hapter Dimensions section When selecting or measuring the bolts by the customer the required pivoting ability of the ELHY thruster must be observed The ELHY thruster is installed in the following steps Use lifting gear to move the ELHY thruster to the required installation location Grease the bolt slightly in order to prevent it rusting tight Insert the bolt into the foot hole Insert the bolt into...

Page 46: ...ed to 1 Disconnect from the electrical supply 2 Safeguard to prevent a restart 3 Test to ensure a de energised state 4 Earth and short circuit 5 Cover or isolate adjacent live parts The earthing conductor must always be connected before all other cables Electrical power may only be supplied once the earthing conductor is connected Standard requirements must be observed when connecting the ELHY thr...

Page 47: ...nal box cover The motor is voltage switchable for delta connection Δ or star connection Y On delivery the devices are connected in star connection Y The phase sequence for the connection is arbitrary 6 pin terminal board Terminal diagram Figure 10 6 pin terminal diagram dual voltage 1 Screwed connection for motor cable M25 x 1 5 2 L1 3 PE earthing conductor terminal 4 L2 5 L3 ...

Page 48: ... earthing conductor must always be connected before all other cables There is one earthing conductor in the junction box Junction box and terminal diagram section and one in the immediate vicinity of the junction box on the outside of the ELHY thruster The earthing conductor must be installed on the ELHY thruster in accordance with the applicable standards The purpose of the earthing connector is ...

Page 49: ...rigger to 1 5 times the thruster current according to the type plate Electrical power may only be supplied once the earthing conductor is connected and can be provided as a fixed cable if the thruster is arranged stationary If using a quick lowering switch capacitors and a motor protection switch the overcurrent trigger must be adjusted after consulting EMG Automation GmbH A pivoting arrangement r...

Page 50: ...tation do not matter 6 3 Adjusting the valves When the ELHY thrusters are delivered both the actuating time and the reset time are not set i e the valves are open a few turns The setting times depend on the temperature and must be adjusted when the machine is at operating temperature The versions with lifting and or lowering valves enable the lifting rod s set or reset speed setting or resetting t...

Page 51: ... 11 0 EB 50 50 S 0 8 6 0 EB 300 50 S 0 8 6 0 EB 80 60 S 1 3 11 0 EB 500 60 S 1 0 7 0 EB 125 60 S 1 2 9 0 EB 800 60 S 1 3 10 0 EB 150 60 S 1 1 8 0 EB 1250 60 S 1 2 9 0 EB 250 60 S 2 0 10 0 EB 2000 60 S 1 3 8 0 EB 50 100 S 1 5 10 0 EB 3000 60 S 1 2 6 0 EB 80 160 S 2 5 15 0 EB 500 120 S 1 8 12 0 EB 125 160 S 2 3 14 0 EB 800 120 S 2 4 14 0 EB 150 160 S 2 2 13 0 EB 1250 120 S 2 2 13 0 EB 250 160 S 3 5 ...

Page 52: ... casing 3 Regulating plug 4 Guide cylinder Turning the regulating plug 3 clockwise increases the lifting or lowering time Turning the regulating plug 3 anticlockwise reduces the lifting or lowering time Unscrew screw plug 1 Turn the regulating plug 3 to set the required set or reset time Screw in screw plug 1 6 4 Completing assembly After completing assembly check that the earthing conductor syste...

Page 53: ...subsequent hazards The operating parameters must be adhered to The ELHY thruster must be installed so that no forces can be applied at an angle to the working direction WARNING Cylinder movements Risk of crushing between surrounding hindrances and the cylinder or connected components as a result of the cylinder retracting automatically due to the reset spring with a hydraulic pressure drop or if t...

Page 54: ...The ELHY thruster is assembled and connected according to regulations Assembly and installation section The permissible voltage and frequency tolerances are adhered to Technical data chapter Voltage and frequency tolerances section The ELHY thruster is filled with the operating fluid prescribed for the usage conditions Technical data chapter Ambient temperature and installation height section and ...

Page 55: ...tact Clean corroded contacts Motor not running Rotor is blocked in the stator within the bearing or close to the running wheel pump Replace the thruster and send to the manufacturer for repair Thruster loaded too heavily Too great an external load in addition to the brake and reset spring Adjust the load on the thruster Lack of operating fluid Top up the operating fluid Lifting rod jammed from the...

Page 56: ... housing Tighten screw connection Rattling metallic noise Ball bearing damaged Replace the thruster and send to the manufacturer for repair Motor protection switch or fuse elements tripped Short circuited coil phase leakage or short circuit Check the motor s resistors and insulation replace the thruster and send to the manufacturer for repair if required Increased current consumption cause Between...

Page 57: ...specialists maintenance staff 9 1 Maintenance tasks WARNING Hot surface Stored residual heat poses a risk of burns if you touch the housing surface ELHY thrusters can reach housing surface temperatures of up to 100 C in continuous mode or in switching mode S3 The ELHY thruster must cool off before starting maintenance work WARNING Spraying hydraulic oil Risk of injury e g face and eyes due to spra...

Page 58: ...s with corresponding training and special tools e g disassembly tools for thrusters with c springs WARNING Cylinder movements Risk of crushing between surrounding hindrances and the cylinder or connected components as a result of the cylinder retracting automatically due to the reset spring with a hydraulic pressure drop or if the power supply is interrupted Switching the motor off returns the cyl...

Page 59: ...rmitted When changing the operating fluid the ELHY thruster must be completely drained beforehand Table 22 Filling quantities for operating fluid TGL 35868 DIN 15430 series TGL 35868 series DIN 15430 series Special versions Fill quantity in litres approx EB 120 40 1 2 EB 12 50 EB 220 50 2 6 EB 20 50 EB 300 50 1 8 EB 50 50 EB 500 60 EB 320 50 EB 500 50 2 6 EB 50 100 EB 500 120 EB 500 100 3 5 EB 80 ...

Page 60: ...only opened at a maximum temperature of 40 C NOTICE If not filled sufficiently the ELHY thruster does not develop the full lifting force If the liquid level is too high the expansion of the medium due to self heating can cause an impermissible overpressure Observe the disassembly instructions if the ELHY thruster is not installed upright Disassembly chapter Place the ELHY thruster upright Open and...

Page 61: ...ll level height The ELHY thrusters are filled correctly if the operating fluid level reaches the lower edge within the filling opening when the thruster is upright and the lifting rod is retracted Figure 13 Operating fluid fill height 1 Filler opening with screw plug 2 Fill level ...

Page 62: ...ELHY thruster with operating fluid up to the filling nozzle bottom edge Perform several lifting movements while doing so in order to prevent air entering the system 2 Check the fill level again and top up if required 3 On version A if the adjusting plug has been removed reinsert and adjust it 4 Close filler opening with screw plug tightly 5 Return the ELHY thruster to its original installation pos...

Page 63: ...s be used to replace it Mixing different hydraulic media is not permitted When replacing the operating fluid the ELHY thruster must be completely drained beforehand 1 Remove the lifting device 2 Loosen and remove the screw plug for emptying 3 Empty the lifting device completely The procedure for filling up to the required fill level is as described in the section Filling up the operating fluid sec...

Page 64: ...Every six months Bolt connections Annually Annually Every six months Terminal box cover Annually Annually Every six months Cable connections tight Annually Annually Every six months External damage Annually Annually Every six months Functional inspection Motor functions running noises Annually Annually max lifting path Annually Annually Terminal box and cable infeed leak tightness Annually Annuall...

Page 65: ... 9 2 1 Classification Table 24 Classification Classification Low requirements Standard Higher requirements by safety profile Applications in functions and areas with low safety requirements Applications in functions and areas with normal safety requirements Applications in functions and areas with very high safety requirements or by operating profile Mainly at a standstill operation irregular and ...

Page 66: ...energised state Cover or isolate adjacent live parts WARNING Opening the ELHY thrusters Risk of injury due to tensioned c springs Only service partners authorised by the manufacturer are permitted to dismantle the ELHY thrusters outside the manufacturer s factory CAUTION Switch off due to any c springs brake springs brake weights that may be installed or due to other external influences Risk of cr...

Page 67: ...nection section First disconnect the electrical power supply Disconnect the earthing conductor after all other cables 10 2 Removal CAUTION Switch off due to any c springs brake springs brake weights that may be installed or due to other external influences Risk of crushing due to the lifting rod Before removing the ELHY thrusters the downstream drive must be secured as the lifting rod retracts aut...

Page 68: ...45 kg NOTICE The lifting rod must not be damaged or contaminated e g by paint as a result of painting the entire system A failure to observe this will destroy the lifting rod Process 1 Secure the ELHY thrusters to prevent them falling 2 Pull the bolt out of the lifting rod 3 Attach the lifting gear to the ELHY thruster 4 Remove the bolt from the foot hole 5 Use the lifting gear to remove the ELHY ...

Page 69: ...r s factory The manufacturer can dispose of ELHY thrusters for a charge in accordance with the applicable terms and conditions after they have been dismantled properly When disposing of the ELHY thrusters and their process media observe the following points Observe national regulations on site Observe company specific requirements Dispose of the operating fluid oil filling the plastic parts and th...

Page 70: ...tion data Types TGL 35868 EB 12 EB 630 20 Table 5 Identification data Types DIN 15430 EB 220 EB 6300 20 Table 6 EB 12 EB 630 TGL 35868 dimensions 22 Table 7 EB 120 EB 6300 DIN 15430 dimensions 24 Table 8 Dimensions of special versions EB 320 EB 3200 25 Table 9 Electrical voltages and frequency standard 26 Table 10 Electrical voltage and frequency special version 26 Table 11 Electrics follow up tra...

Page 71: ...her applicable documents Table 25 Further applicable documents Document Designation EC Declaration of Incorporation Original EC Declaration of Incorporation for partly completed machinery Maintenance manual ELHY Electrohydraulic Lifting Units Maintenance Manual EB Series Maintenance manual_EB1 0 EN 4 2006 pdf ...

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