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6

Aisi 304

Aisi 304

Figure 10
details

equally spaced

Tack (3)

Tack (1)

min. 8 mm

Body 

extension

Tack (2)

Tack (4)

tack welding

After reassembly, the spray cylinder should 
be tack welded for security. it is essential that 
this welding is carried out by a competent 
welder. A Welding procedure specification 
is available from yarway, upon request. Both 
Tig and ArC welding methods are acceptable 
and the recommended electrode material 
is er niCrmo3. A minimum of 4 (model 37) 
or 8 (model 47) 8 mm long tacks are required, 
diametrically opposite, with one weld securing 
the fastener ring to the body extension, the 
other securing the spray cylinder to the 
fastener ring. After welding, use a suitable 
dye penetrant method to check the weld. no 
cracks are permitted. if necessary, grind-off, 
re-check until a satisfactory weld is obtained 
(see Figure 10).

YarwaY 

A.T.-Temp CryogeniC desuperheATer sTAndArd duTy

InstallatIon and MaIntenance InstructIons

re-installation

refit the actuator onto the A.T.-Temp 
Cryogenic desuperheater, referring to the 
notes taken during disassembly, for re-setting 
the stem position.

spare parts

make sure that the identification number 
(indicated on the nameplate) is verified and 
specified when ordering spare parts. For 
cross-sectional drawings and part lists, 
see the next page.

Before re-installing the A.T.-Temp Cryogenic 
desuperheater, make sure that the connecting 
flange faces are cleaned thoroughly and any 
gasket material removed. insert the A.T.-Temp 
Cryogenic desuperheater into the pipework 
and check that the nozzle is orientated 
correctly with the spray with the direction 
of the gas flow. Apply a suitable lubricating 
compound to the bolts and nuts and tighten 
evenly, in accordance with the manufacturer’s 
recommendations. Before connecting the 
liquid line, flush through and check for any 
contamination or restriction in the supply.
Follow the procedure for ‘start-up’, as detailed 
earlier in the installation instructions. Check 
the flange and stuffing box tightness. do not 
overtighten the stuffing box packing gland as 
this may prevent proper A.T.-Temp Cryogenic 
desuperheater operation. in the event of 
persistent leakage through the stem packing, 
the unit should be removed to the workshop, 
for further examination. experience shows that 
providing the stuffing box, packing and stem 
are clean and score, leak-free tightness can be 
achieved. Tighten stuffing box by evenly turning 
the nuts compressing the springs.

reassembly

Before reassembling the valve, lubricate all 
threads with a suitable anti-seize compound 
such as nickel based compounds. do not use 
grease or other oil based lubricants as these 
may lead to dismantling problems later.
reassemble the spray cylinder onto the body 
extension. use a fine grade polishing paste 
to lap the seating area of cylinder and body 
extension. The seal is metal to metal so a 
concentric seat area is vital. Always use a new 
fastener ring. set the spray cylinder into the 
correct orientation (the liquid spray should 
always be in the same direction as the gas flow) 
and tighten the fastener ring.

Summary of Contents for Yarway

Page 1: ...body or use the hoisting lug if provided Do not use the water inlet connection yoke actuator or any of its accessories for lifting Leave the flange covers in place during transportation until ready to install in the pipework When installing the A T Temp Cryogenic desuperheater use gaskets and bolting material in accordance with the relevant piping code for example ASME ANSI B31 3 or EN Place the g...

Page 2: ... Pneumatic or E P positioner Figure 1 Check for damages Check for damages Figure 2 Figure 3 Liquid flange positions Process line Process gas flow Handwheel positions Process line Process gas flow The minimum pipe run required downstream of the A T Temp Cryogenic desuperheater varies with each individual application and would be specified by Yarway at the enquiry stage This straight run is needed t...

Page 3: ...cting to the A T Temp Cryogenic desuperheater mounting flange see Figure 6 Figure 5 Yarway supplies the A T Temp Cryogenic desuperheater as follows Identification number xx 37 xxxxx Fabricated type with non balanced stem xx 47 xxxxx Fabricated type with semi balanced stem and oversized trim all with the spray cylinder tack welded to the body extension pipe Note horizontal orientated A T Temp Cryog...

Page 4: ...rdination between instrument signals and temperature are attained adjustment of the set point can be made and the system transferred to automatic operation It is recommended to record the various process coordinates over a sustained period to verify operation adjusting where necessary Maintenance Note maintenance of the A T Temp Cryogenic desuperheater is straight forward and does not require any ...

Page 5: ...ng wire brush and or honing device Cleanless of the packing area is vital for proper valve sealing Do not use grease or lubricants in combination with PTFE Chevron type packing The actual packing design is mentioned on the project related valve drawing Only ever use genuine Yarway components as they are supplied as matched sets see Figure 9 Disassembly see Figure 8 The A T Temp Cryogenic desuperhe...

Page 6: ... material removed Insert the A T Temp Cryogenic desuperheater into the pipework and check that the nozzle is orientated correctly with the spray with the direction of the gas flow Apply a suitable lubricating compound to the bolts and nuts and tighten evenly in accordance with the manufacturer s recommendations Before connecting the liquid line flush through and check for any contamination or rest...

Page 7: ...plate SA 182 F304L 19 Name plate AISI 316 20 Lock nut Stainless steel 21 Coupling SA 182 F304L 23 Securing washer Stainless steel 24 Vapor flange SA 182 F304 F304L dual certified 25 Guiding PTFE 26 Spring AISI 631 17 7 PH 27 Shoulder bolt SA 320 B8 CL 2 28 Securing washer Stainless steel 29 Flange female SA 182 F304L 30 Flange male SA 182 F304L 31 Extension pipe SA 312 TP304L 32 Piston rings Alumi...

Page 8: ...rred Before placing the A T Temp Cryogenic desuperheater into service stroke valve spindle a few times and inspect other components such as actuator seals etc to ensure correct functioning Follow the procedure for installation as detailed in the operating and maintenance instruction manual Note materials and data of units supplied may deviated from this Instruction Manual Please consult order docu...

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