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Pressure Regulators with Type SP/P Safety Pilot

Principle of Operation

Regulator

The main spring and the initial pressure on top of 

the disk keeps the main valve close. The pilot, which 

is held open by its adjusting spring, receives high 

pressure steam from the inlet side of the main valve 

by means of the 1/4 in. / 6.35 mm nipple and union 

connecting it to the main valve. This high pressure 

steam flows through the pilot and discharges into the 

copper tubing tee. From this tee part of the steam 

flows through the bleedport (3/32 in. / 2.38 mm orifice) 

located on the outlet side of the main valve, and the 

rest flows down to the restriction (orifice size varies 

with valve size) to exert pressure on the main valve 

diaphragm and thus open the main valve.
As the delivery pressure builds up to the desired point, 

it reacts on the pilot diaphragm through the control 

pipe, thus throttling the pilot and the amount of steam 

flowing through it. As the amount of steam flowing 

through the pilot is throttled, some of the pressure 

Installation

 

WARNING

Personal injury or system damage 

may result if this regulator is installed, 

without appropriate overpressure 

protection, where service conditions 

could exceed the limits given in 

the Specifications section and/or 

regulator nameplate.

Additionally, physical damage to the 

regulator may result in personal injury 

or property damage due to escaping of 

accumulated gas. To avoid such injury 

and damage, install the regulator in a 

safe location.

Under enclosed conditions or indoors, 

escaping gas may accumulate and be an 

explosion hazard. In this case, the vent 

should be piped outdoors.

For regulator constructions with a 

spring case vent, the vent should be 

kept open to permit free flow of gas 

to the atmosphere. Protect openings 

against entrance of rain, snow, insects 

or any other foreign material that may 

plug the spring case vent or vent line.

Type E Main Valve

The Type E Main Valve is pilot-operated normally 

closed, single seat design featuring packless 

construction, balanced metal, diaphragms and 

protected main spring.
One or more pilot regulators are mounted to Type E 

main valve to fit with the specifications defined by the 

pressure regulating system.

Type D Pilot

The Type D pilot is combined with Spence™ main 

valve to reduce a steady or varying initial pressure to a 

constant, adjustable delivery pressure.

Type SP/P Pressure Safety Pilot

The purpose of the safety pilot is to prevent the 

pressure from building up on the house side in case of:

1.  Failure of the Type D pilot in an open position on 

the primary pressure regulator.

2.  Failure of the main valve in an open position on 

the secondary pressure regulator.

The safety pilot is purely a standby pilot used as a 

safety feature and under normal conditions does 

no regulation.

under the main valve diaphragm escapes through the 

bleedport and the main valve throttles down to the 

point where it is just passing enough steam to keep 

the delivery pressure at the desired point.

Pressure Safety Pilot

The safety pilot inlet is connected to the restriction 

tee at bottom of primary main valve, which has a 

restriction on the Type D pilot side, but none on the 

safety pilot side. This means that when the safety pilot 

opens, it can always bleed off the pressure under the 

main valve diaphragm faster than the Type D pilot can 

build it up through the restriction, thus causing the 

primary main valve to close.
The control pipe of the safety pilot is connected to 

the house side and the safety pilot is set for a slightly 

higher pressure than is normally carried on the house 

side. If, for any reason, the house pressure builds 

up, the safety pilot will throttle the primary main valve 

to maintain the house pressure at the setting of the 

safety pilot.

Summary of Contents for SP

Page 1: ...ment could result property damage and personal injury or death Regulator with Type SP P Pressure Safety Pilot must be installed operated and maintained in accordance with federal state and local codes rules and regulations and Emerson Process Management Regulator Technologies Inc Emerson instructions If the regulator vents gas or a leak develops in the system service to the unit may be required Fa...

Page 2: ... Pressure 1 Bronze 300 psig 20 7 bar Steel 600 psig 41 4 bar Pressure Ranges 1 5 to 13 psig 0 35 to 0 90 bar 13 to 30 psig 0 90 to 2 07 bar 31 to 65 psig 2 14 to 4 48 bar 66 to 120 psig 4 55 to 8 27 bar 121 to 175 psig 8 35 to 12 1 bar Construction Materials Bronze and Cast steel 1 The pressure temperature limits in this Instruction Manual and any applicable standard or code limitation should not ...

Page 3: ...st entrance of rain snow insects or any other foreign material that may plug the spring case vent or vent line Type E Main Valve The Type E Main Valve is pilot operated normally closed single seat design featuring packless construction balanced metal diaphragms and protected main spring One or more pilot regulators are mounted to Type E main valve to fit with the specifications defined by the pres...

Page 4: ...t cowl assembly key 20 so that pressure plate key 2 is flush with gage 4 Lock setting by turning barrel locknut key 9 down on bonnet key 11 Tighten barrel lock set screw key 21 Maintenance WARNING To avoid personal injury property damage or equipment damage caused by sudden release of pressure or explosion of accumulated gas do not attempt any maintenance or disassembly without first isolating the...

Page 5: ...re pinched by the valve 7 Tighten hood working back and forth on opposite bolts Do not start on one bolt and work around the circle or you will probably have a leak Safety Pilot 1 Remove the blind flange and using a 15 16 in 23 8 mm long socket remove the seat and disk assembly 2 Remove the stem nuts then clean all parts 3 Lap disk to seat and stem shoulder with fine grinding compound and reassemb...

Page 6: ... Regulator Fails to Close Delivery Pressure Builds Up Too High 1 If there is a bypass valve make sure that it is not leaking 2 Try lowering the delivery pressure by changing the pilot setting 3 Close the stop valves and remove both tubing bends and inspect both the bleedport and restriction ell to make sure they are not obstructed Remove all compression from the pilot adjusting spring and then cra...

Page 7: ... 9 Barrel Locknut Steel WAL4 02910 0 10 B ellows Assembly Broze WAL4 00010 0 Stainless Steel WAL4 00011 0 11 B onnet Bronze WAL4 00979 0 Steel WAL4 00980 0 12 Blind Flange and Bonnet Bolts Steel WAL5 04803 0 13 B ody Bronze WAL4 00856 0 Steel WAL4 00857 0 14 B lind Flange Bronze WAL4 02153 0 Steel WAL4 02152 0 15 Diaphragm 1 2 Stainless steel WAL4 01626 0 16 Hood Iron WAL4 02563 0 17 Cowl Iron WAL...

Page 8: ...merson Electric Co The Emerson logo is a trademark and service mark of Emerson Electric Co All other marks are property of their prospective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services ...

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