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Emerson Rosemount 3051S Series, Quick Installation Manual

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Emerson Rosemount 3051S Series Quick Installation Manual Download Page 28

Quick Installation Guide

00825-0100-4801, Rev HA

February 2008

Rosemount 3051S 

28

E1

ATEX Flame-Proof 
Certificate No.: KEMA00ATEX2143X 

 II 1/2 G

EEx d IIC T6 (-50 °C 

≤

 T

amb

 

≤

 65 °C)

EEx d IIC T5 (-50 °C 

≤

 T

amb

 

≤

 80 °C)

V

max

 = 42.4V

 1180

Special conditions for safe use (x)

This device contains a thin wall diaphragm. Installation, 
maintenance and use shall take into account the environmental 
conditions to which the diaphragm will be subjected. The 
manufacturer’s instructions for installation and maintenance 
shall be followed in detail to assure safety during its expected 
lifetime. The Model 3051S pressure transmitter must include a 
Series 300S housing integrally mounted to a Series Model 
3051S Sensor module as per Rosemount drawing 03151-1023.

Japanese Certifications 

E4

TIIS Flame-Proof
Ex d IIC T6

Table 3.  TIIS Certificates

Certificate Description

TC15682 

Coplanar w/Junction Box Housing

TC15683

Coplanar w/PlantWeb Housing

TC15684

Coplanar w/PlantWeb Housing & LCD Display

TC15685

In-Line SST w/Junction Box Housing

TC15686

In-Line Hastelloy w/Junction Box Housing

TC15687

In-Line SST w/PlantWeb Housing

TC15688

In-Line Hastelloy w/Plantweb Housing

TC15689

In-Line SST w/Plantweb Housing & LCD Display

TC15690

In-Line Hastelloy w/PlantWeb Housing & LCD Display

TC17102

Remote Display

TC17099

3051SFA/C/P SST/Hastelloy w/ PlantWeb Housing & LCD Display

TC17100

3051SFA/C/P SST/Hastelloy w/ PlantWeb Housing & Remote Display

TC17101

3051SFA/C/P SST/Hastelloy w/ Junction Box Housing

4801_QIG_RevHA.fm  Page 28  Tuesday, February 26, 2008  12:17 PM

Summary of Contents for Rosemount 3051S Series

Page 1: ...nsmitter with HART Protocol 2008 Rosemount Inc All rights reserved All marks property of owner Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc Step 1 Mount the Transmitter Step 2 Consider Housing Rotation Step 3 Set Switches and Jumpers Step 4 Connect Wiring and Power Up Step 5 Verify Configuration Step 6 Trim the Transmitter Safety Instrumented Systems Product Cert...

Page 2: ...st Instrument Co Limited No 6 North Street Hepingli Dong Cheng District Beijing 100013 China T 86 10 6428 2233 F 86 10 6422 8586 IMPORTANT NOTICE This installation guide provides basic guidelines for Rosemount 3051S transmitters reference manual document number 00809 0100 4801 It also provides the basic electronics guidelines for the 3051SFA reference manual document number 00809 0100 4809 3051SFC...

Page 3: ... a safe installation Before connecting a HART communicator in an explosive atmosphere ensure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices In an Explosion Proof Flame Proof installation do not remove the transmitter covers when power is applied to the unit Process leaks may cause harm or result in death Install and tighten p...

Page 4: ...the side of the line 2 Mount beside or below the taps 3 Mount the transmitter so that the drain vent valves are oriented upward Gas Flow Applications 1 Place taps in the top or side of the line 2 Mount beside or above the taps Steam Flow Applications 1 Place taps to the side of the line 2 Mount beside or below the taps 3 Fill impulse lines with water ...

Page 5: ...Installation Guide 00825 0100 4801 Rev HA February 2008 Rosemount 3051S 5 STEP 1 CONTINUED Panel Mount Pipe Mount Coplanar Flange Traditional Flange In line Housings PlantWeb Junction Box Remote Mount Display ...

Page 6: ...using clockwise to the desired location If the desired location cannot be achieved due to thread limit rotate the housing counter clockwise to the desired location up to 360 from thread limit 3 Retighten the housing rotation set screw PlantWeb Junction Box Figure 2 Transmitter Switch and Jumper Configuration PlantWeb Junction Box Slide the security and alarm switches into the preferred position by...

Page 7: ...e used in high EMI RFI environments Use 24 AWG to 14 AWG wire and do not exceed 5 000 feet 1500 meters 3 Plug and seal the unused conduit connection 4 If applicable install wiring with a drip loop Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing 5 Replace the housing cover The figures below show the wiring connections necessary to power a 3051S ...

Page 8: ... display PlantWeb housing providing an external ground and a means for field mounting with the provided mounting bracket A cable is required for wiring between the transmitter and remote mount LCD display The cable length is limited to 100 ft 50 ft option M8 or 100 ft option M9 cable is provided for wiring between the transmitter and remote mount LCD display Option M7 does not include cable see re...

Page 9: ...cable is configured according to the installation control drawing or certificate Refer to appropriate approval certificate or control drawing in Appendix B of the 3051S reference manual for remote cable IS requirements IMPORTANT Do not apply power to the remote communications terminal Follow wiring instructions carefully to prevent damage to system components Figure 4 Remote Mount Display wiring d...

Page 10: ...and Field Wireable Connectors in shaded area are sold separately Figure 5 Rosemount 3051S Quick Connect Exploded View IMPORTANT If Quick Connect is ordered as a 300S spare housing or is removed from the SuperModule follow the instructions below for proper assembly prior to field wiring 1 Place the Quick Connect onto the SuperModule To ensure proper pin alignment remove coupling nut prior to instal...

Page 11: ...ut Conduit Electrical Connector Wiring Option GE or GM For 3051S transmitters with conduit electrical connectors GE or GM refer to the cordset manufacturer s installation instructions for wiring details For FM Intrinsically Safe non incendive or FM FISCO Intrinsically Safe hazardous locations install in accordance with Rosemount drawing 03151 1009 to maintain outdoor rating NEMA 4X and IP66 See Ap...

Page 12: ...elated pieces Note that the resistance of intrinsic safety barriers if used must be included Figure 7 Load Limitation Standard Transmitter HART Diagnostics Transmitter option code DA1 Maximum Loop Resistance 43 5 Power Supply Voltage 10 5 Maximum Loop Resistance 43 5 Power Supply Voltage 12 0 The HART communicator requires a minimum loop resistance of 250Ω for communication Voltage V dc Load Ohms ...

Page 13: ...y Sequence Function Fast Key Sequence Alarm Level Configuration 1 4 2 7 7 Alarm and Saturation Levels 1 4 2 7 Analog Output Alarm Direction 1 4 2 7 6 Analog Output Trim 1 2 3 2 Burst Mode On Off 1 4 3 3 3 Burst Options 1 4 3 3 4 Damping 1 3 6 Date 1 3 4 1 Descriptor 1 3 4 2 Digital To Analog Trim 4 20 mA Output 1 2 3 2 1 Field Device Information 1 4 4 1 LCD Display Configuration 1 3 7 Loop Test 1 ...

Page 14: ...2 2 Scaled Variable Configuration 1 4 3 4 7 Self Test Transmitter 1 2 1 1 Sensor Information 1 4 4 2 Sensor Temperature 1 1 4 Sensor Trim 1 2 3 3 Sensor Trim Points 1 2 3 3 5 Status 1 2 1 2 Tag 1 3 1 Temperature Alert Configuration 1 4 3 5 4 Transfer Function Setting Output Type 1 3 5 Transmitter Security Write Protect 1 3 4 5 Units Process Variable 1 3 2 Upper Sensor Trim 1 2 3 3 3 Zero Trim 1 2 ...

Page 15: ...legs are filled to the correct level If zero offset is less than 3 of true zero follow the Using the HART Communicator instructions below to perform a zero trim If zero offset is greater than 3 of true zero follow the Using the Transmitter Zero Adjustment Button instructions below to rerange If hardware adjustments are not available see the 3051S Reference Manual document number 00809 0100 4801 to...

Page 16: ...ruary 2008 Rosemount 3051S 16 Using the Transmitter Zero Adjustment Button Push and hold the zero adjustment button for at least two seconds but no longer than ten seconds Figure 8 Transmitter Adjustment Buttons PlantWeb Junction Box Span Zero Span Zero ...

Page 17: ...51S transmitters must be identified as safety certified before installing into SIS systems NOTE There are two versions of safety certified 3051S pressure transmitters For transmitters with a yellow SIS circuit board installed and output code B in the model number please refer to Manual Supplement 00809 0700 4801 To identify a safety certified 3051S 1 Connect a HART host to the transmitter 2 Check ...

Page 18: ...es are installed the security switch should be in the ON position during normal operation See Figure 2 on page 6 If hardware security switches are not installed security should be ON in the software to prevent accidental or deliberate change of configuration data during normal operation Configuration Use any HART compliant master to communicate with and verify configuration of the 3051S Safety Cer...

Page 19: ...ation values Figure 9 Alarm Levels Rosemount Alarm Level Namur Alarm Level Custom Alarm Level 3 4 1 Transmitter Failure hardware or software alarm in LO position 2 Transmitter Failure hardware or software alarm in HI position 3 High alarm must be at least 0 1 mA higher than the high saturation value 4 Low alarm must be at least 0 1 mA lower than the low saturation value Normal Operation 4 mA 20 mA...

Page 20: ...nicator use the following fast key sequence to set the Alarm and Saturation values Alarm Levels Fast Key 1 4 2 7 7 Saturation Levels Fast Key 1 4 2 7 8 2 Manually set the direction for the Alarm to HI or LO using the ALARM switch as shown in Figure 2 on page 6 Switches not installed If using a communicator use the following fast key sequence to set the Alarm and Saturation values and the Alarm Dir...

Page 21: ...1 Conducting an analog output Loop Test satisfies the proof test requirements and will detect more than 52 of DU failures not detected by the 3051S_C or 3051S_L automatic diagnostics and more than 62 of DU failures not detected by the 3051S_T automatic diagnostics Required tools HART host communicator and mA meter 1 On HART host communicator enter the Fast Key Sequence 1 2 2 2 Select 4 Other 3 Ent...

Page 22: ...eter to verify the mA output corresponds to the pressure input value 3 If necessary use one of the Trim procedures available in the 3051S reference manual to calibrate 4 Document the test results per your requirements NOTE The user determines the proof test requirements for impulse piping Visual Inspection Not required Special Tools Not required Product Repair All failures detected by the transmit...

Page 23: ...anual Failure Rate Data The FMEDA report includes failure rates and common cause Beta factor estimates This report is available at www emersonprocess com rosemount safety certtechdocumentation htm 3051S Safety Certified Pressure Transmitter Failure Values Safety accuracy 2 0 1 Safety response time 1 5 seconds Self diagnostics Test Interval At least once per hour Product Life 50 years based on wors...

Page 24: ...nt LTDA Sorocaba Brazil Emerson Process Management India Pvt Ltd Daman India European Directive Information The EC declaration of conformity can be found on page 32 The most recent revision can be found at www rosemount com Ordinary Location Certification for FM Approvals As standard the transmitter has been examined and tested to determine that the design meets basic electrical mechanical and fir...

Page 25: ... III Division 1 Class I Zone 0 AEx ia IIC when connected in accordance with Rosemount drawing 03151 1006 Non incendive for Class I Division 2 Groups A B C and D Enclosure Type 4X For entity parameters see control drawing 03151 1006 Canadian Standards Association CSA E6 Explosion Proof for Class I Division 1 Groups B C and D Dust Ignition Proof for Class II and Class III Division 1 Groups E F and G...

Page 26: ... Platforms respectively is not capable of withstanding the 500V test as defined in Clause 6 4 12 of EN 50020 This must be considered during installation 2 The terminal pins of the Types 3051 S T and 3051 S C must be protected to IP20 minimum N1 ATEX Type n Certificate No BAS01ATEX3304X II 3 G EEx nL IIC T4 Ta 40 C TO 70 C Ui 45 Vdc max IP66 Table 2 Input Parameters Loop Power Groups Ui 30V All Ii ...

Page 27: ...d All connections to other apparatus or associated apparatus shall have control over this voltage and current equivalent to a category ib circuit according to EN 50020 2 Cable entries must be used which maintain the ingress protection of the enclosure to at least IP66 3 Unused cable entries must be filled with suitable blanking plugs which maintain the ingress protection of the enclosure to at lea...

Page 28: ...sing integrally mounted to a Series Model 3051S Sensor module as per Rosemount drawing 03151 1023 Japanese Certifications E4 TIIS Flame Proof Ex d IIC T6 Table 3 TIIS Certificates Certificate Description TC15682 Coplanar w Junction Box Housing TC15683 Coplanar w PlantWeb Housing TC15684 Coplanar w PlantWeb Housing LCD Display TC15685 In Line SST w Junction Box Housing TC15686 In Line Hastelloy w J...

Page 29: ...c strength test shall be applied whenever the terminal block is changed or replaced in either the dual compartment or single compartment housings The breakdown current shall be less than 5 mA when 500 V 47 to 62 Hz is applied for one minute Note if tested with an optional T1 transient protector terminal block fitted the protection will operate and hence there will be no current indicated 3 It is a...

Page 30: ...0079 11 This must be taken into account during installation 2 The terminal pins of the Types 3051S T and 3051S C must be protected to IP20 minimum N7 IECEx Type n Certificate No IECExBAS04 0018X Ex nC IIC T4 Ta 40 C to 70 C Ui 45 Vdc MAX IP66 Conditions for safe use X The apparatus is not capable of withstanding the 500 V insulation test required by Clause 8 of IEC 79 15 1987 Table 4 Input Paramet...

Page 31: ...approval types is installed it should not be reinstalled using any other approval types Permanently mark the approval label to distinguish it from unused approval types K1 Combination of E1 I1 N1 and ND K5 Combination of E5 and I5 K6 Combination of E6 and I6 K7 Combination of E7 I7 and N7 KA Combination of E1 I1 E6 and I6 KB Combination of E5 I5 I6 and E6 KC Combination of E5 E1 I5 and I1 KD Combi...

Page 32: ...Quick Installation Guide 00825 0100 4801 Rev HA February 2008 Rosemount 3051S 32 DOC ...

Page 33: ...Quick Installation Guide 00825 0100 4801 Rev HA February 2008 Rosemount 3051S 33 ...

Page 34: ...Quick Installation Guide 00825 0100 4801 Rev HA February 2008 Rosemount 3051S 34 ...

Page 35: ...Quick Installation Guide 00825 0100 4801 Rev HA February 2008 Rosemount 3051S 35 ...

Page 36: ...Quick Installation Guide 00825 0100 4801 Rev HA February 2008 Rosemount 3051S 36 NOTES ...

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