Emerson Rosemount 1595 Reference Manual Download Page 1

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www.rosemount.com

Reference Manual

00809-0100-4828, Rev EA
November 2007

Rosemount 1595 Conditioning Orifice Plate

Summary of Contents for Rosemount 1595

Page 1: ...www rosemount com Reference Manual 00809 0100 4828 Rev EA November 2007 Rosemount 1595 Conditioning Orifice Plate ...

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Page 3: ...as two toll free assistance numbers and one International number Customer Central 1 800 999 9307 7 00 a m to 7 00 P M CST International 1 952 906 8888 National Response Center 1 800 654 7768 24 hours a day Equipment service needs The products described in this document are NOT designed for nuclear qualified applications Using non nuclear qualified products in applications that require nuclear qual...

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Page 5: ... 2 2 Horizontal Pipe Installation 2 2 Vertical Pipe Installation 2 3 1595 Straight Pipe Requirements 2 4 Installation 2 5 Rosemount 1595 Types 2 5 Rosemount 1496 Types 2 8 Rosemount 1497 Types 2 9 APPENDIX A Reference Data Specifications A 1 Performance Specifications A 1 Functional Specifications A 2 Physical Specifications A 2 Dimensional Drawings A 4 Ordering Information A 7 APPENDIX B Installa...

Page 6: ...Reference Manual 00809 0100 4828 Rev EA November 2007 Rosemount 1595 TOC 2 ...

Page 7: ...king list against the material received and the purchase order All items are tagged with a model number serial number and customer tag number Report any damage to the carrier RETURNING THE PRODUCT To expedite the return process call the Rosemount National Response Center toll free at 800 654 7768 This center available 24 hours a day will assist you with any needed information or materials The cent...

Page 8: ...Reference Manual 00809 0100 4828 Rev EA November 2007 Rosemount 1595 1 2 ...

Page 9: ...rientation as determined by the intended service for the orifice plate 3 Orient the 1595 Conditioning Orifice Plate so the pressure taps are centered between any two of four orifice bore holes In addition the pressure taps should be located at 90 to the plane of the last elbow 4 Review Location and Orientation on page 2 2 5 Confirm the 1595 configuration 6 Measure the pipe s internal diameter I D ...

Page 10: ...nH2O Pressure Tap Orientation Orient the 1595 Conditioning Orifice Plate so that the pressure taps are centered between any 2 of 4 orifice bore holes In addition the pressure taps should be located at 90 to the plane of the last elbow The following figures show paddle style conditioning orifice plate but orientation pertains to both paddle and universal plate styles Gas in Horizontal Pipes The ele...

Page 11: ...s should be mounted below the pipe to ensure that gases do not collect on the transmitter sensing diaphragms Figure 2 2 Liquid and Steam in Horizontal Pipes Vertical Pipe Installation Gas in Vertical Pipes Mount the electronics above the pipe with the instrument lines sloping down Figure 2 3 Gas in Vertical Pipes FLOW Flow ...

Page 12: ...uirements 1 1 Consult an Emerson Process Management representative if the type of disturance is not listed Beta 0 20 0 40 0 65 Upstream inlet side of primary Single 90 bend or tee 2 2 2 Two or more 90 bends in the same plane 2 2 2 Two or more 90 bends in different plane 2 2 2 Up to 10 of swirl 2 2 Not applicable in line sizes greater than 24 in 600 mm Pressure Tap Orientation Orient the 1595 Condi...

Page 13: ... in one half of the flange union d Spread flange union by turning jackscrews clockwise e For line sizes 24 in 600 mm refer to Figure 2 7 and instructions using alignment tool f Install the new plate or remove the existing plate for replacement or inspection g Install the new gaskets when installing the plate It is recommended that new gaskets be installed each time the orifice flange union is sepa...

Page 14: ...d Rosemount 3095MV transmitter See the following documents for quick installation instruction of the transmitters Rosemount 3051S document number 00825 0100 4801 Rosemount 3051C document number 00825 0100 4001 Rosemount 3095MV document number 00825 0100 4716 Jackscrew Nut Stud Nuts Transmitter Stud Pipe Section Nuts Jackscrew Nut 1 The installation drawings applies when using the Rosemount 3051S R...

Page 15: ...ntal position to vertical then use the vertical lift hole stamped VLH on paddle to lift the conditioning orifice plate vertically and guide into location between the flanges Figure 2 7 Rosemount 1595P sizes 24 in 600 mm installation 1 The installation drawings applies when using the Rosemount 3051S Rosemount 3051C and Rosemount 3095MV transmitter See the following documents for quick installation ...

Page 16: ...on Or the calibration factor should be used as a correction factor when configuring a flow computer for the Rosemount Conditioning Orifice Plate Rosemount 1496 Types 1496 WN 1496 SO 1496 RJ Step 1 Determine the Proper Orientation See Location and Orientation on page 2 2 Step 2 Weld the Flange Union Follow these steps to weld the orifice flanges to the pipe 1 Depressurize the line using site specif...

Page 17: ...he same size or rating b For threaded models ensure the pipe union or coupling is the same size pipe thread as the meter section 4 Orient the assembly appropriately for the type of service liquid gas or steam 5 Ensure that the I D of the meter section and the I D of the pipe are concentric 6 Complete assembly to the appropriate connections To avoid serious burns allow the orifice flanges to cool b...

Page 18: ...Reference Manual 00809 0100 4828 Rev EA November 2007 Rosemount 1595 2 10 ...

Page 19: ...Reference Manual 00809 0100 4828 Rev EA November 2007 Rosemount 1595 2 11 ...

Page 20: ...Reference Manual 00809 0100 4828 Rev EA November 2007 Rosemount 1595 2 12 ...

Page 21: ...ate flow disturbances in the pipe Table A 2 lists recommended lengths of straight pipe Pressure Tap Orientation Orient the 1595 Conditioning Orifice Plate so that the pressure taps are centered between any 2 of 4 orifice bore holes In addition the pressure taps should be located at 90 to the plane of the last elbow Table A 1 Discharge Coefficient Uncertainty Beta Ratio 1 1 For 0 65 beta and ReD 10...

Page 22: ...200 F 196 to 649 C 320 to 800 F 196 to 427 C and differential pressure up to 800 inH20 800 to 1200 F 427 to 649 C and differential pressure up to 400 inH20 Maximum Working Pressure Flange rating per ANSI B16 5 and DIN EN 1092 1 Physical Specifications Materials of Construction Orifice Plate Flange Mounting Hardware The 1595 can be tailored for use in conjunction with the Rosemount 1496 Flange Unio...

Page 23: ... 3 in 76 2 mm 3 068 in 77 927 mm 0 307 7 80 0 614 15 60 0 997 25 32 4 in 101 6 mm 4 026 in 102 26 mm 0 403 10 25 0 805 20 45 1 308 32 22 6 in 152 4 mm 6 065 in 154 051 mm 0 607 15 42 1 213 30 81 1 971 50 06 8 in 203 2 mm 7 981 in 202 717 mm 0 798 20 27 1 596 40 54 2 594 65 89 10 in 254 0 mm 10 02 in 254 508 mm 1 002 25 45 2 004 50 90 3 257 82 73 12 in 304 8 mm 12 00 in 304 8 mm 1 200 30 48 2 400 6...

Page 24: ...11 125 282 575 12 500 317 50 4 0 101 6 1 0 25 4 8 in 203 2 mm 11 000 279 4 12 125 307 98 12 625 320 675 14 125 358 775 13 875 352 425 15 250 387 350 6 0 152 4 1 5 38 1 10 in 254 0 mm 13 375 339 725 14 250 361 95 15 750 400 05 17 125 434 975 17 125 434 975 18 750 476 25 6 0 152 4 1 5 38 1 12 in 304 8 mm 16 125 409 58 16 625 422 26 18 000 457 2 19 625 498 475 20 500 520 7 21 625 549 275 6 0 152 4 1 ...

Page 25: ...142 5 60 142 5 60 142 5 60 142 5 60 148 5 82 154 6 06 101 6 4 0 25 4 1 0 DN 100 4 in 162 6 38 162 6 38 168 6 61 168 6 61 174 6 85 180 7 09 101 6 4 0 25 4 1 0 DN 150 6 in 218 8 58 218 8 58 224 8 82 224 8 82 247 9 72 257 10 12 101 6 4 0 25 4 1 0 DN 200 8 in 273 10 74 273 10 74 284 11 18 290 11 42 309 12 17 324 12 76 152 4 6 0 38 1 1 5 DN 250 10 in 328 12 91 329 12 95 340 13 39 352 13 86 364 14 33 39...

Page 26: ... 100 0 20 0 40 2 XXS 0 20 14 120 0 20 0 40 3 80 0 20 0 40 0 65 14 140 0 20 0 40 3 160 0 20 0 40 14 160 0 20 0 40 3 XXS 0 20 14 XXS 0 20 0 40 4 80 0 20 0 40 0 65 16 80 0 20 0 40 0 65 4 120 0 20 0 40 16 100 0 20 0 40 4 160 0 20 0 40 16 120 0 20 0 40 4 XXS 0 20 16 140 0 20 0 40 6 80 0 20 0 40 0 65 16 160 0 20 0 40 6 120 0 20 0 40 16 XXS 0 20 0 40 6 160 0 20 0 40 18 80 0 20 0 40 0 65 6 XXS 0 20 18 100...

Page 27: ...e Type P D6 DIN PN 100 only available with Plate Type P R3 1 ANSI Class 300 Ring Joint only available with Orifice Plate Type code U and requires Plate Holder code PH R6 1 ANSI Class 600 Ring Joint only available with Orifice Plate Type code U and requires Plate Holder code PH R9 1 ANSI Class 900 Ring Joint only available with Orifice Plate Type code U and requires Plate Holder code PH RF 1 ANSI C...

Page 28: ... Q8 Material Certification per ISO 10474 3 1 B and EN 10204 3 1 Code Conformance J5 4 NACE MR 0175 ISO 15156 Country Certification J1 Canadian Registration Typical Model Number 1595 P 060 A3 S A 040 1 Currently available up to 12 in 300 mm line size 2 Consult factory for availability of line sizes flange ratings and plate thicknesses not shown 3 Previously PN64 4 Materials of Construction comply w...

Page 29: ...semount 1595 www rosemount com Appendix B Installation Drawings Installation Drawings See the appropriate reference manual for 1496 Flange Unions and 1497 Meter sections being used in the assembly Rosemount 1495 Orifice Plates document number 00809 0100 4792 ...

Page 30: ...Reference Manual 00809 0100 4828 Rev EA November 2007 Rosemount 1595 B 2 ...

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Page 32: ...Emerson Process Management group of companies All other marks are the property of their respective owners Reference Manual 00809 0100 4828 Rev EA November 2007 Rosemount Divison 8200 Market Boulevard Chanhassen MN 55317 USA T U S 1 800 999 9307 T International 952 906 8888 F 952 949 7001 www rosemount com Emerson Process Management GmbH Co Argelsrieder Feld 3 82234 Wessling Germany Tel 49 8153 939...

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