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PENBERTHY

 LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

2 INTRODUCTION

Penberthy LED illuminators are designed to 
be readily mounted and able to fit any style of 
Penberthy flat glass liquid level gauges, as well 
as most competitor’s flat glass gauges.
Penberthy LED illuminators provide uniform 
light distribution over the entire length of 
liquid level gauge assemblies. Penberthy LED 
illuminators are available in lengths from 6” 
to 104" in multiples of 2” (for flat glass gauges). 

2.1 System description

Penberthy LED illuminators are comprised 
of four main components. Use the exploded 
diagram view in Sections 13-15 as additional 
reference material.

Illuminator:

 light source. It is composed of 

an anodized, rigid, extruded aluminum that 
protects the PC boards.

Bracket:

 used to mount illuminator to level 

gauge. There are three types of brackets: 
standard transparent, reflex, and TSL/TSM. 
The brackets can be moved up and down 
along the extruded body making assembly and 
disassembly quick and easy.

3 AVAILABLE MODELS

Penberthy LED illuminators are available with 
white LED’s only and are made to fit/cover the 
whole length of the gauge up to 104 inches. 
One power supply is required per 208 LED’s 
(104 inches).
On average an LED will give the user 
100,000 hours of use compared to 1000 hours 
for a standard light bulb.

3.1 Power requirements and specifications
Input: 

115/230 VAC ±10%, 50/60 Hz

Power consumption:

up to 400 mA max at 115/230 VAC

Max distance from power supply to LED 
illuminator: 

200 ft. (consult Emerson if longer 

distance is required)

Ambient temperature range for general 
location:

-40°F to 158°F (-40°C to 70°C)

Ambient temperature range for hazardous 
location: 

-40°F 

 ta 

 +140°F (-40°C 

 ta 

 +60°C)

Ingress protection: 

IP66

Max altitude: 

6.561 ft.

Electrical connection size:

¾” FNPT for US and Canada
M20 for ATEX and IECEx
 
• Unit must be wired with 14 AWG wire 

minimum, with a maximum wire length 
of 1000 feet.

• An external switch or circuit-breaker 

and external overcurrent protection is 
recommended to be installed near the unit.

• Unit can be use indoors and outdoors.
• Maximum relative humidity 80% for 

temperatures up to 88°F (31°C) decreasing 
linearly to 50% relative humidity at 104°F 
(40°C).

WARNING

Do not tamper with Penberthy’s power supply 
or its components.

Power supply:

 provides intrinsically safe 

power to the LED illuminator. Power supply is 
mounted inside an explosion proof enclosure 
that is mounted to the illuminator body.

Cordset:

 used to connect the power supply 

to the illuminator. The cordset consists of a 
straight female connector and a straight male 
connector.

1 SAFETY INFORMATION

IMPORTANT

It is the user's responsibility to ensure that all 
connections and wiring comply with all applicable 
codes, specifications, sales contracts or public 
laws.

IMPORTANT

The sales order lists the required operating 
voltage. Operation at a voltage other than 
specified will cause equipment damage.

The Flat Glass gauges operate at high 
temperatures. High surface temperature can 
be expected where this equipment connects to 
the gauge.

WARNING

Do not touch until the unit has cooled.

The Flat Glass gauge must be adequately 
supported to hold the weight of the LED 
illuminator. Shut-off LED illuminator before 
doing any maintenance or repairs.

Summary of Contents for Penberthy

Page 1: ...ing 7 9 2 Storage 7 9 3 Transportation 7 10 Disposal at end of useful life 7 11 Warranty 7 12 Telephone assistance 7 13 Transparent Gauge 8 14 Reflex Gauge 9 15 TSL TSM Gauge 10 Tables and figures Table 1 Model structure 3 Figure 1A LED illuminator exploded view 8 Figure 1B LED illuminator ISO view 8 Figure 1C LED illuminator top view 8 Figure 2A LED illuminator exploded view 9 Figure 2B LED illum...

Page 2: ...inator 200 ft consult Emerson if longer distance is required Ambient temperature range for general location 40 F to 158 F 40 C to 70 C Ambient temperature range for hazardous location 40 F ta 140 F 40 C ta 60 C Ingress protection IP66 Max altitude 6 561 ft Electrical connection size FNPT for US and Canada M20 for ATEX and IECEx Unit must be wired with 14 AWG wire minimum with a maximum wire length...

Page 3: ...of Use for Ex Component 1 Tserv according to use seal TPE 40 100 85 C lower temperature for housing with sight glass VMO 40 100 85 C lower temperature for housing with sight glass FKM 20 200 85 C lower temperature for housing with sight glass 2 Max number size and position of apertures are given in Application manual N L2237 dated 31 03 2016 3 For information on the dimensions of the flameproof jo...

Page 4: ...ntenance manual and replace glass 5 2 Installation of unit to gauge Become familiar with the illuminator components before proceeding with installation Refer to the exploded parts diagram ISO and top views in Section 13 for transparent gauges Section 14 for reflex gauges and Section 15 for TSL TSM gauges As well as Figure 4A for general locations 4B for division locations and 4C for ATEX IECEx whe...

Page 5: ... reflex style flat glass gauge as shown in Figures 2B and 2C 2 Remove the appropriate nuts from the gauge bolts There are two gauge brackets one will be mounted on the top and the other one on the bottom part of the gauge If the illuminator length is over 48 inches make sure to space the extra gauge brackets evenly 3 ft max distance between brackets is suggested Each gauge bracket is mounted onto ...

Page 6: ...t only side only 3 Move wires out of the way and remove the illuminator 7 2 Maintenance procedures Cleaning the protective glass wash with a non abrasive soap or detergent and water using a soft grit free cloth or sponge When cleaning grease and oil from the protective glass use a chemical compatible with silicone rubber only and a soft grit free cloth DO NOT use solvents such as acetone benzene c...

Page 7: ...rage The LED illuminator can be stored outside These units are not affected by temperature or humidity 11 WARRANTY See sales order acknowledgements for terms and conditions of sale 8 2 Reassembly Refer to the exploded parts diagram in Sections 13 15 for additional reference during disassembly and reassembly of the illuminator Transparent gauge 1 Position the illuminator on the gauge so that the to...

Page 8: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS 13 TRANSPARENT GAUGE FIGURE 1A LED illuminator exploded view FIGURE 1B LED Illuminator ISO view FIGURE 1C LED Illuminator top view LED ILLUMINATOR BODY SLIDER BRACKET PLATE BRACKET SCREW 20 POWER SUPPLY CORDSET SAS WIRE ...

Page 9: ...ATION INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS 14 REFLEX GAUGE FIGURE 2A LED Illuminator view FIGURE 2B LED Illuminator ISO view FIGURE 2C LED Illuminator top view LED ILLUMINATOR BODY SLIDER BRACKET REFLEX MOUNTING BRACKET SCREW 20 POWER SUPPLY CORDSET ...

Page 10: ...ENANCE INSTRUCTIONS 15 TSL TSM GAUGE FIGURE 3A LED Illuminator exploded view FIGURE 3B LED Illuminator ISO view FIGURE 3C LED Illuminator TSL top view FIGURE 3D LED Illuminator TSM top view LED ILLUMINATOR BODY SLIDER BRACKET TSL TSM MOUNTING BRACKET PLATE BRACKET POWER SUPPLY SCREW 20 CORDSET SAS WIRE ...

Page 11: ... AND MAINTENANCE INSTRUCTIONS FIGURE 4A Wiring installation General locations AC input NPT or M20 AC input connector Terminal Block 1 AC input voltage selector switch 115V or 230V Fuse 0216 100MXP from Little Fuse Power supply Plug Output power indicator Instrument housing DC output connector ...

Page 12: ...URE 4B Wiring installation Division locations AC input NPT AC input connector Terminal Block 1 AC input voltage selector switch 115V or 230V DC output connector CSA UL explosion proof seal IS ground quick connect tab Explosion proof instrument housing Output power indicator Plug Power supply Fuse 0216 100MXP from Little Fuse ...

Page 13: ...ing installation ATEX IECEx locations AC input M20 AC input connector Terminal Block 1 AC input voltage selector switch 115V or 230V Shield bracket DC output connector ATEX IECEx explosion proof seal IS ground quick connect tab Explosion proof instrument housing Output power indicator Plug Power supply Fuse 0216 100MXP from Little Fuse ...

Page 14: ...g electrode by redundant 12 AWG or larger insulated conductors The installation must be in accordance with Canadian Electric Code CSA C22 1 Part 1 Appendix F The installation must be in accordance with National Electric Code NFPA 70 Articles 504 and 505 and ANSI ISA RP12 06 01 FIGURE 5B Control drawing ATEX IECEx HAZARDOUS AREA Zone 1 HAZARDOUS AREA Zone 0 FLAME PROOF MOUNTING FLAME PROOF MOUNTING...

Page 15: ...15 PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES HAZARDOUS LOCATION INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS FIGURE 6B Nameplate Division locations FIGURE 6A Nameplate General locations ...

Page 16: ...mation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as...

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