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10 DISPOSAL AT END OF USEFUL LIFE

Penberthy illuminator’s metal and polymers 
should be recycled whenever possible. Refer 
to order and Penberthy’s material specification 
sheets for materials of construction.

12 TELEPHONE ASSISTANCE

If you are having difficulty with your illuminator, 
notify your local Penberthy distributor. You may 
also contact the factory direct at (956) 430-2500 
and ask for an applications engineer. So that 
we may assist you more effectively, please 
have as much of the following information as 
possible when you call:
∙ Model #
∙ Name of the company from whom you 

purchased your illuminator

∙ Invoice # and date
∙ Operating temperatures
∙ A brief description of the problem
∙ Troubleshooting procedures that failed

If attempts to solve your problem fail, you may 
be requested to return your illuminator to the 
factory for intensive testing. You must obtain 
a Return Authorization (RA) number from 
Penberthy prior to returning anything. Failure 
to do so will result in the unit being returned 
to you, without being tested, freight collect. To 
obtain a R.A. number, the following information 
(in addition to that above) is needed:
∙ Reason for return
∙ Person to contact at your company
∙ 'Ship-to' address

There is a minimum charge for evaluation 
of non-warranty units. You will be contacted 
before any repairs are initiated should the cost 
exceed the minimum charge. If you return a 
unit under warranty, but is not defective, the 
minimum charge will apply.

9 PACKAGING, STORAGE AND 
TRANSPORTATION

9.1 Packaging

The LED illuminator contains fragile 
components and must be handled with care. 
These units must be packed to prevent damage 
during transportation. If damage to the glass 
should occur during shipment contact the 
factory.

9.2 Storage

The LED illuminator can be stored outside. 
These units are not affected by temperature or 
humidity.

11 WARRANTY

See sales order acknowledgements for terms 
and conditions of sale.

8.2 Reassembly

Refer to the exploded parts diagram in 
Sections 13-15 for additional reference during 
disassembly and reassembly of the illuminator.

Transparent gauge

1.  Position the illuminator on the gauge so that 

the top end cap of the illuminator rests on 
the top end of the gauge cover. 

2.  Position the mounting brackets with wires 

where desired and wrap wire around the 
gauge. Insert other eyebolt on opposite side 
of attachment plate.

3.  Center the illuminator and firmly tighten 

down the wire to hold the illuminator to the 
gauge.

4.  Connect electrical power source to the 

illuminator.

Reflex gauge

1.  Replace the screws on the back of the LED 

illuminator body.

2.  Illuminator should be centered with respect 

to the vision slot of the gauge. Tighten 
screws to secure illuminator to the bracket.

3.  Connect electrical power source to the 

illuminator.

TSL/TSM gauge

1.  Position the illuminator on the gauge so that 

is centered with respect to the vision slot of 
the gauge.

2.  Wrap the SAS wire around the gauge and 

the TSL/TSM mounting bracket (place wire 
rope through the tabs on the bracket to 
keep it straight) . Insert the other eyebolt on 
the opposite side of the plate bracket and fix 
with the nut/wing-nut provided. 

3.  Center the illuminator and firmly tighten 

down the wire assembly to hold the 
illuminator to the gauge. 

4.  Connect electrical power source to the 

illuminator. 

PENBERTHY

 LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

9.3 Transportation

Since the LED illuminator contains fragile 
parts, care should be taken to ensure that 
the unit arrives undamaged. After unpacking 
unit, it should be inspected and any damaged 
parts should be replaced before assembly and 
installation. 

Summary of Contents for Penberthy

Page 1: ...ing 7 9 2 Storage 7 9 3 Transportation 7 10 Disposal at end of useful life 7 11 Warranty 7 12 Telephone assistance 7 13 Transparent Gauge 8 14 Reflex Gauge 9 15 TSL TSM Gauge 10 Tables and figures Table 1 Model structure 3 Figure 1A LED illuminator exploded view 8 Figure 1B LED illuminator ISO view 8 Figure 1C LED illuminator top view 8 Figure 2A LED illuminator exploded view 9 Figure 2B LED illum...

Page 2: ...inator 200 ft consult Emerson if longer distance is required Ambient temperature range for general location 40 F to 158 F 40 C to 70 C Ambient temperature range for hazardous location 40 F ta 140 F 40 C ta 60 C Ingress protection IP66 Max altitude 6 561 ft Electrical connection size FNPT for US and Canada M20 for ATEX and IECEx Unit must be wired with 14 AWG wire minimum with a maximum wire length...

Page 3: ...of Use for Ex Component 1 Tserv according to use seal TPE 40 100 85 C lower temperature for housing with sight glass VMO 40 100 85 C lower temperature for housing with sight glass FKM 20 200 85 C lower temperature for housing with sight glass 2 Max number size and position of apertures are given in Application manual N L2237 dated 31 03 2016 3 For information on the dimensions of the flameproof jo...

Page 4: ...ntenance manual and replace glass 5 2 Installation of unit to gauge Become familiar with the illuminator components before proceeding with installation Refer to the exploded parts diagram ISO and top views in Section 13 for transparent gauges Section 14 for reflex gauges and Section 15 for TSL TSM gauges As well as Figure 4A for general locations 4B for division locations and 4C for ATEX IECEx whe...

Page 5: ... reflex style flat glass gauge as shown in Figures 2B and 2C 2 Remove the appropriate nuts from the gauge bolts There are two gauge brackets one will be mounted on the top and the other one on the bottom part of the gauge If the illuminator length is over 48 inches make sure to space the extra gauge brackets evenly 3 ft max distance between brackets is suggested Each gauge bracket is mounted onto ...

Page 6: ...t only side only 3 Move wires out of the way and remove the illuminator 7 2 Maintenance procedures Cleaning the protective glass wash with a non abrasive soap or detergent and water using a soft grit free cloth or sponge When cleaning grease and oil from the protective glass use a chemical compatible with silicone rubber only and a soft grit free cloth DO NOT use solvents such as acetone benzene c...

Page 7: ...rage The LED illuminator can be stored outside These units are not affected by temperature or humidity 11 WARRANTY See sales order acknowledgements for terms and conditions of sale 8 2 Reassembly Refer to the exploded parts diagram in Sections 13 15 for additional reference during disassembly and reassembly of the illuminator Transparent gauge 1 Position the illuminator on the gauge so that the to...

Page 8: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS 13 TRANSPARENT GAUGE FIGURE 1A LED illuminator exploded view FIGURE 1B LED Illuminator ISO view FIGURE 1C LED Illuminator top view LED ILLUMINATOR BODY SLIDER BRACKET PLATE BRACKET SCREW 20 POWER SUPPLY CORDSET SAS WIRE ...

Page 9: ...ATION INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS 14 REFLEX GAUGE FIGURE 2A LED Illuminator view FIGURE 2B LED Illuminator ISO view FIGURE 2C LED Illuminator top view LED ILLUMINATOR BODY SLIDER BRACKET REFLEX MOUNTING BRACKET SCREW 20 POWER SUPPLY CORDSET ...

Page 10: ...ENANCE INSTRUCTIONS 15 TSL TSM GAUGE FIGURE 3A LED Illuminator exploded view FIGURE 3B LED Illuminator ISO view FIGURE 3C LED Illuminator TSL top view FIGURE 3D LED Illuminator TSM top view LED ILLUMINATOR BODY SLIDER BRACKET TSL TSM MOUNTING BRACKET PLATE BRACKET POWER SUPPLY SCREW 20 CORDSET SAS WIRE ...

Page 11: ... AND MAINTENANCE INSTRUCTIONS FIGURE 4A Wiring installation General locations AC input NPT or M20 AC input connector Terminal Block 1 AC input voltage selector switch 115V or 230V Fuse 0216 100MXP from Little Fuse Power supply Plug Output power indicator Instrument housing DC output connector ...

Page 12: ...URE 4B Wiring installation Division locations AC input NPT AC input connector Terminal Block 1 AC input voltage selector switch 115V or 230V DC output connector CSA UL explosion proof seal IS ground quick connect tab Explosion proof instrument housing Output power indicator Plug Power supply Fuse 0216 100MXP from Little Fuse ...

Page 13: ...ing installation ATEX IECEx locations AC input M20 AC input connector Terminal Block 1 AC input voltage selector switch 115V or 230V Shield bracket DC output connector ATEX IECEx explosion proof seal IS ground quick connect tab Explosion proof instrument housing Output power indicator Plug Power supply Fuse 0216 100MXP from Little Fuse ...

Page 14: ...g electrode by redundant 12 AWG or larger insulated conductors The installation must be in accordance with Canadian Electric Code CSA C22 1 Part 1 Appendix F The installation must be in accordance with National Electric Code NFPA 70 Articles 504 and 505 and ANSI ISA RP12 06 01 FIGURE 5B Control drawing ATEX IECEx HAZARDOUS AREA Zone 1 HAZARDOUS AREA Zone 0 FLAME PROOF MOUNTING FLAME PROOF MOUNTING...

Page 15: ...15 PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES HAZARDOUS LOCATION INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS FIGURE 6B Nameplate Division locations FIGURE 6A Nameplate General locations ...

Page 16: ...mation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as...

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