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6

PENBERTHY 

SERIES N7 GAGECOCKS

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

8 TELEPHONE ASSISTANCE

If you are having difficulty with your Series 
N7 gagecocks, contact your local Penberthy 
distributor. You may also contact the factory 
direct at (956) 430-2500 and ask for an 
applications specialist. So that we may assist 
you more effectively, please have as much of 
the following information available as possible 
when you call:

- Model #
- Name of the company from whom you 

purchased the N7 gagecocks

- Invoice # and date
-  Process conditions (pressure, flow rates, tank 

shape, etc)

- A brief description of the problem
- Troubleshooting procedures that failed

If attempts to solve your problem fail, you may 
request to return your N7 gagecocks to the 
factory for intensive testing. You must obtain 
a Return Authorization (R.A.) number from 
Emerson before returning anything. Failure 
to do so will result in the unit being returned 
to you without being tested, freight collect. 
To obtain an R.A. number, the following 
information (in addition to that above) is 
needed:

- Reason for return
- Person to contact at your company
- 'Ship-to' address

There is a minimum charge for evaluation 
of non-warranty units. You will be contacted 
before any repairs are initiated should the cost 
exceed the minimum charge. If you return a 
unit under warranty, but it is not defective, the 
minimum charge will apply.

2. Reassembly
  a.  Refer to exploded view Figure 2.
  b.   Prepare for installation of new packing 

by cleaning all packing chambers and 
glands of upper and lower gagecocks.

  c.   Slip stem packing retainer (18) on stem 

(17) and install new stem packing (25).

  d.   Thread stem assembly into gagecock by 

turning clockwise until stem seats and 
then back off one turn.

  e.   Assemble stem packing nut (26) and 

tighten in place.

 f. 

 Assemble handwheel (28) or lever (261), 
nameplate (163) and handwheel screw 
(100) on stem and tighten securely into 
place.

  g.   Replace glass packing nut (37), glass 

packing gland (36), new glass packing 
(34) and glass packing retainers (35) on 
each end of tubular glass (48).

  h.  Insert glass packing retainer (35A) into 

stuffing box of lower gagecock.

  i.   With upper gagecock turned ⅛ turn 

counterclockwise from vertical, insert 
one end of sight glass into stuffing 
box connection in upper gagecock to 
sufficient depth to insure clearance of 
lower glass packing nut.

  j.   Tighten upper gagecock to original 

position while holding sight glass in place 
with upward force to insure its clearing 
lower sight glass connection. Check 
vertical alignment of gagecocks.

  k.   Slide sight glass down into lower 

gagecock sight glass connection to a 
positive stop.

  l.  Tighten glass packing nuts.
  m.  Close both gagecocks by turning 

handwheel or lever clockwise until stem 
seats.

  n. Replace guard rods (40).

3.  Refer to Section 4 'Installation' and 

Section 5 'Operation of gagecock' when 
returning to service.

7 DISPOSAL AT END OF USEFUL LIFE

Penberthy Series N7 gagecocks are used in a 
variety of fluid applications. By following the 
appropriate federal and industry regulations, 
the user must determine the extent of 
preparation and treatment the N7 gagecocks 
must incur before their disposal. A Material 
Safety Data Sheet (MSDS) may be required 
before disposal services accept certain 
components.
Metal, glass and polymers should be recycled 
whenever possible. Refer to order and 
applicable technical data sheets for materials 
of construction.

Summary of Contents for PENBERTHY N7 Series

Page 1: ...s or from any other cause or for consequential damages It is expressly understood that Emerson is not responsible for damage or injury caused to other products buildings personnel or property by reason of the installation or use of its products TABLE OF CONTENTS Product warranty 1 1 About the manual 2 2 Introduction 2 2 1 Features and specifications 2 2 2 Design ratings at max and min operating te...

Page 2: ...with a horizontal ball check and a leaky ball seat formed in the body TABLE 1 DESIGN RATINGS Body material Model Glass packing Maximum allowable working pressure Maximum steam pressure Bronze N7A Neoprene Standard 200 psig 1380 kPaG at 20 F 29 C to 100 F 38 C 165 psig 1140 kPaG at 300 F 149 C 125 860 kPaG Teflon Optional 200 psig 1380 kPaG at 20 F 29 C to 100 F 38 C 125 psig 860 kPaG at 400 F 204 ...

Page 3: ...ts or when provided the specifically stated design limits on a product proposal 2 3 Application data Note For specific application data within the above ranges consult the product proposal for the specific model and size gagecock set or request the supply of the applicable technical data sheet WARNING Never exceed these design ratings or application data limits Exceeding design ratings or applicat...

Page 4: ...ower glass packing nuts Note In some circumstances it may be necessary to remove glass packing nut glass packing retainer and glass packing and mount them on sight glass prior to insertion of glass into upper and lower gagecock bodies See Figure 2 for proper assembly sequence 4 3 Guard rod installation Guard rods four required are assembled downward through the upper gagecock with swaged portion o...

Page 5: ...ules safety manuals and inspection details for each specific installation of a gagecock set For maintenance purposes on all installations check gagecocks regularly for signs of 1 leakage around stem area 2 an internal stem leak 3 leakage around stuffing box connections 4 internal or external corrosion Upon evaluation of your own operating experience determine an appropriate maintenance schedule ne...

Page 6: ...m 17 and install new stem packing 25 d Thread stem assembly into gagecock by turning clockwise until stem seats and then back off one turn e Assemble stem packing nut 26 and tighten in place f Assemble handwheel 28 or lever 261 nameplate 163 and handwheel screw 100 on stem and tighten securely into place g Replace glass packing nut 37 glass packing gland 36 new glass packing 34 and glass packing r...

Page 7: ...ainer glass packing 36 Gland glass packing 37 Nut glass packing 40 Rod 47 Stem drain 48 Glass 100 Screw 163 Nameplate 261 Lever Note Part No 35A Retainer glass packing on lower gagecock only Recommended maximum quantities should provide spare parts for 10 of the gagecocks in service RECOMMENDED SPARE PARTS Ref no Item Min qty 18 Retainer stem packing 2 25 Packing stem 4 26 Nut stem packing 1 34 Pa...

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