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9e

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11a

8

11b

Neotecha

 Sapro Sampling DeviceS

Maintenance and RepaiR instRuctions

Figure 16

c) Bonnet re-assembly

1.  Bayonet adaptor units only (spindle seal 

type B) (See Fig. 16)

1.1.  position gasket (8a) on valve body.
1.2.  Screw spring support (10) onto the spindle 

until finger tight, then back off by a quarter 
turn.

1.3.  position the coil spring (11) over the spring 

support.

1.4.  position the bonnet onto the valve body 

over the coil spring and screw the two 
threaded rods, from the spring tension 
device in Tool kit Sv-W3, into opposing 
holes in the valve body.

1.5.  place the two-hole plate over the threaded 

rods, followed by the washers and tighten 
the bonnet onto the valve by means of 
the wing nuts.

1.6.  Screw two socket head screws (8) into 

the two remaining bonnet/body holes and 
tighten.

1.7.  remove the spring tension device and 

replace with two socket head screws (8).

 

Tighten all four screws to ensure full 
compression of the coil spring.

1.8.  Screw the position indicator (10b) lightly 

onto the cap head screw (10a) through the 
top of the bonnet, ensuring that it is finally 
flush with the bonnet.

2.  Bottle adaptor units only (spindle seal type A) 

(See Fig. 17 and Fig. 18)

2.1.  position the gasket (8a) on the valve body.
2.2.  Screw the spring support (11a) onto 

the spindle until contact is made with 
the lantern ring (7a).

2.3.  Screw the tie rod (10) into the spring 

support until hand tight; then turn the tie 

Note

ensure that the handlever has a lateral play 
of minimum 7 mm and maximum 20 mm 
(refer to Fig. 17).
if lateral play requires adjustment:
a.  remove handlever and bonnet, as previously 

described.

b.  loosen the securing screw (11b) to free the spring 

support from the spindle

c.  rotate the spring support a quarter turn counter 

clockwise and re-tighten securing screw.

d.  rotate spindle assembly until the securing screw 

is again aligned with the leak detection port.

e.  repeat assembly from instruction (2.7).

Figure 18

closed

Figure 17

rod counter clockwise until the hole in the 
tie rod is aligned with the next hole in the 
spring support.

2.4.  position the locating screw (11c) in the 

spring support hole which is aligned with 
the non-countersunk side of the tie rod 
hole (See Fig. 19).

2.5.  Fix the spring support to the spindle by 

means of the securing screw (11b) in the 
hole opposite the locating screw.

2.6.  rotate the spindle assembly until the 

securing screw is aligned with the leak 
detection port in the valve body. (This port 
has a yellow plastic blanking plug).

2.7.  place the coil spring (11) over the spring 

support (11a).

2.8.  position the bonnet over the coil spring 

ensuring that the locating screw (11c) 
aligns with the key way in the bonnet.

2.9.  applying hand pressure on the bonnet 

to compress the coil spring, secure the 
bonnet to the valve body using the cap 
head screws (8).

2.10. Slide protective sleeve (10b) over bonnet.
2.11. locate the roller sleeve (10c) onto the 

handlever and screw the handlever (10a/b) 
into the tie rod (through the bonnet).

Figure 19

2.12. When lateral play is satisfactory, remove 

the handlever and roller sleeve (10a/b/c).

2.13. Slide the protective sleeve (10b) into 

position over the bonnet.

2.14. re-fit the roller sleeve to the handlever 

and the handlever to the tie rod 
(through the bonnet).

2.15. position the locking pin (9e) through the 

bonnet. Try to operate the handlever 
counter clockwise and check that the 
spindle does not move off the valve seat.

2.16. Screw the set screw (9a) with hexagon nut 

(9b) into the bonnet.

Summary of Contents for Neotecha Sapro

Page 1: ...ions about these instructions should be directed to Neotecha or any authorized distributor Operation Details of the installation and operating procedures will be found in a separate publication Maintenance and Installation Instructions VCIOM 01977 and VCIOM 01978 Safety Prior to any disassembly ensure that the unit has been thoroughly cleaned In every case protective equipment such as gloves eye p...

Page 2: ...d devices and need to be kept clean and well maintained to ensure perfect operation The Sapro units should be inspected periodically to ensure that seals are not leaking as follows a Valve seat Excessive moisture on the head of the safety plug may indicate a leaking valve seat Refer to replacement instruction further on b Spindle seal Remove the yellow screwed plastic plug at the leak detection po...

Page 3: ...l See Fig 2 1 With the syringe cap removed loosen the two set screws 6 2 Unscrew the nozzle 5 from the syringe head 7 3 Ensure that the spacer 4 and washer 4a are removed from the nozzle 4 Place the nozzle on a firm surface Place tool No 1 on top of the nozzle and tap with a mallet until the nozzle seal assembly 2 and 3 falls out of the nozzle See Fig 3 Neotecha Sapro Sampling Devices Maintenance ...

Page 4: ...y O ring 3a soft seal 3 and valve seat 4 1 6 Clean the bottle adaptor valve seat and retaining ring 1 7 Replace the O ring 3a and seat seal 3 with new parts from the Repair kit SV Set 1 2 Flanged body design See Fig 7 and Fig 8 You will need Repair kit SV Set 1 and Tool kit SV W2 2 1 Take the Sapro valve from the pipeline 2 2 Loosen the three set screws 5a and withdraw the bottle adaptor assembly ...

Page 5: ... the O ring 3 and seat seal 3 with new parts from the Seal kit SV Set 1 3 5 Reassemble by reversing the above procedure 4 Flanged body design See Fig 11 and Fig 12 You will need Repair kit SV Set 1 and Tool kit SV W1 4 1 Take the Sapro from the pipeline 4 2 Remove the four socket head screws 1a and withdraw the bayonet adaptor assembly 5 to reveal the valve seat assembly O ring 3a seat seal 3 and ...

Page 6: ...ig 13 a Unscrew the handlever 10a b Slide off the protective 10b c Remove adjustment screw 9a and lock nut 9b CAUTION The bonnet 9 is under spring tension Follow these instructions carefully 4 Remove two opposing socket head screws 8 replacing them with the two threaded rods from the spring tension device from Tool kit SV W3 5 Place the two hole plates over the threaded rods followed by the washer...

Page 7: ...t the bottom of the cavity 1 3 Position the other spindle assembly components in order on the spindle as indicated in Fig 15 A and B replacing the parts contained in the appropriate repair kit 1 4 Proceed with bonnet assembly as described in the next section B Seal assembly Note It is recommended that all soft seal components be replaced at the same time Referring to Tables 1 and 3 identify the re...

Page 8: ...sen the securing screw 11b to free the spring support from the spindle c Rotate the spring support a quarter turn counter clockwise and re tighten securing screw d Rotate spindle assembly until the securing screw is again aligned with the leak detection port e Repeat assembly from instruction 2 7 Figure 18 Closed Figure 17 rod counter clockwise until the hole in the tie rod is aligned with the nex...

Page 9: ... Sapro piston syringes Ref nr Description Syringe size Contents Part Nr SK SET1 Maintenance of nozzle seal on Sapro piston syringe All Sealing sleeve 2 Pressure ring 3 SK SET2 Maintenance of soft seals on Sapro piston syringes 20 ml X ring 17 O ring 18 O ring 24a SK SET3 Maintenance of soft seals on Sapro piston syringes 50 ml and 100 ml X ring 17 O ring 18 O ring 24a SK SET4 Maintenance of soft s...

Page 10: ...tric hex key 3 mm 2 pin wrench SV SETW3 Replacement of spindle seals on all Sapro valves Metric hex key 3 mm Metric hex key 4 mm Metric hex key 5 mm Spindle seal drive tool Spring tension device 2 hole plate 2x threaded rods 2 wing nuts 2 washers SK SETW1 Replacement of nozzle seal on all Sapro piston syringes Metric hex key 3 mm Metric hex key 4 mm Nozzle tool nr 1 Nozzle tool nr 2 Nozzle tool nr...

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