Emerson MultiFlex ESR Installation And Operation Manual Download Page 17

Step 1

Valve Zeroing • 12

Valve Mfg   

If you have already associated the 

valve and circuit, select the valve type in the 
appropriate field. Press the F4 button to 
choose the type of valve used. If this field is 
set to 

ECT Flow

,

 

the following options will 

be available:

Stuck Valve alarm - the valve is not moving 
in response to commands:
Based on characteristics for this valve type, 
this feature offers a high probability that if 
the valve becomes stuck, a Stuck Valve 
alarm will be generated.

Open Wire alarm - at least one drive winding 
of the valve is disconnected or has an open 
coil (no current flow was detected).

Over Current alarm - available if the 

Valve 

Mfg

 field is either set to 

ECT Flow

 or 

Other

, the valve driver is reporting an over 

current condition possibly caused by a 
shorted driver winding.

7

Valve  Zeroing

During the installation process of the valves or 
when a valve is replaced, the valve(s) must be 
zeroed before the MultiFlex ESR board can 
begin controlling. 

The zeroing process closes the valve twice the 
number of Max Steps and should sufficiently 
"zero" ECT valves. For Sporlan and other valve 
manufacturers that have a full travel much 
greater than Max Steps, this process may need to 
be repeated one or two more times to fully zero 
the valve. Once the valve has been zeroed, the 
process will not need to be repeated unless the 
valve has been replaced or driven open beyond 
its control range by a device other than the Mul-
tiFlex ESR board. Note that if the valve manu-

facturer (

Valve Mfg

) is set to 

Other

 and the 

valve harness becomes disconnected while the 
MultiFlex ESR board is attempting to control, 
zero the valve after the disconnect is resolved.

7.1.

Step 1

To zero the valve, first configure the Step Rate 
and Max Step parameters for the valve type. The 
configuration can be done with either the E2 
controller or CPC’s hand-held terminal (HHT). 
For the parameters to be configured with the E2, 
the HHT must be unplugged and disconnected 
from the MultiFlex ESR board.

The Max Step parameter is the total number of 
control steps for the valve from 0-100%, but the 
physical valve may have a step range that is sub-
stantially larger than the Max Step parameter. 
This is why the valve must be zeroed at initial 
start-up.

7.2.

Step 2

After the configuration of Step Rate and Max 
Step parameters for the valve, disconnect the 
power plug from the MultiFlex ESR board, then 
reconnect the power plug to reapply power to the 
MultiFlex ESR board. When power has been 
reapplied to the board, all valves will begin to 
close and the 

Close

 LED (located on the right 

side under the valve connector on the MultiFlex 
ESR board) will illuminate. After the valve 
closes the Max Step parameter number of steps, 
the valve will begin to open and the 

Open

 LED 

(located on the left side under the valve connec-
tor on the MultiFlex ESR board) will illuminate. 
The moment any 

Open

 LED illuminates, dis-

connect power from the board. Then reconnect 
the power plug to reapply power to the Multi-
Flex ESR board.

8

Hand-Held Terminal

8.1.

Overview

The hand-held terminal (HHT) connector is 
located on the lower left side of the board and is 

NOTE: All alarms attempt to auto reset con-
tinuously every 10 minutes after the alarm was 
first detected.

Summary of Contents for MultiFlex ESR

Page 1: ...026 1720 Rev 4 06 APR 2010 MultiFlex ESR Installation and Operation Manual ...

Page 2: ......

Page 3: ...ined herein In no event will Computer Process Controls Inc be liable for any direct indirect special incidental or consequential damages resulting from any defect or omission in this manual even if advised of the possibility of such damages In the interest of continued product development Com puter Process Controls Inc reserves the right to make improvements to this manual and the products describ...

Page 4: ......

Page 5: ...ETTING THE TERMINATING RESISTANCE JUMPERS 4 5 SETTING THE NETWORK ADDRESS AND BAUD RATE 4 6 SOFTWARE OVERVIEW 5 6 1 PROGRAMMING E2 VERSION 2 21 AND ABOVE 6 6 2 STEP 1 ADD A MULTIFLEX ESR 6 6 3 STEP 2 ADD A STANDARD CIRCUIT 7 6 4 STEP 3 ASSOCIATE THE MULTIFLEX ESR 7 6 5 STEP 4 SET UP THE STANDARD CIRCUIT 8 6 6 STEP 5 SET UP THE MULTIFLEX ESR 10 7 VALVE ZEROING 12 7 1 STEP 1 12 7 2 STEP 2 12 8 HAND ...

Page 6: ...over the RS 485 I O network unlike the previous version of the board which communi cated with the controller over the Echelon net work Center Tapped Transformer For power a Class 2 80VA 24VAC center tapped transformer is required for each Multi Flex ESR board Previous board versions did not require a center tapped power source Molex Connectors Board P N 810 1398 The discontinued MultiFlex ESR boar...

Page 7: ...issipation 2 2 Snap Track Installation Boards not supplied with an enclosure are sup plied with a snap track for easy installation The insulation sheet and I O board must be removed from the track before the track is mounted The snap track is mounted using the 0 1875 mount ing slots Figure 2 2 shows this installation pro cedure 3 Wiring 3 1 Power Each MultiFlex ESR board requires a Class 2 80VA 24...

Page 8: ...tch all wire colors except the green wire Instead connect the green wire to the silk screen blue wire legend Figure 3 2 3 2 1 Molex Connector Discontinued Board Wiring The stepper valves are wired to the board by connecting the stepper valve molex connector to one of the eight molex connectors along the top of the board Figure 3 4 Use the cable and cable harnesses that are supplied with the valves...

Page 9: ...n one device at the beginning and one device on the end must be terminated by placing all three termination jumpers in the UP position All other devices on the daisy chain must be set to the DOWN position Figure 4 1 shows the proper terminating resistance jumper settings for the MultiFlex ESR board For more information about network configura tion and termination see the I O Network wiring section...

Page 10: ...ified with the Pulldown Percent parameter The circuit will stay in Pull down until the case temperature reaches the set point or the maximum time allowed in Pulldown has been exceeded The maximum time in Pull down defaults to zero which disables the Pull down mode By setting this to a valid time up to 2 hours Pulldown mode will be enabled Valve Failsafe The Standard Circuit has additional valve fa...

Page 11: ...e alarms 6 1 Programming E2 Version 2 21 and Above Successful installation of a MultiFlex ESR requires you to perform five main programming steps in the E2 software 1 Add MultiFlex ESR Board s The E2 refriger ation controller must be programmed to commu nicate and utilize the MultiFlex ESR board s on the network 2 Add Standard Circuit s The circuit must first be added in the E2 before a circuit ca...

Page 12: ... When a valve on the MultiFlex ESR board is associated with a circuit the two are automati cally connected and can communicate This auto hookup of circuit valve control and alarm parameters between the circuit and the Multi Flex ESR application minimizes the set up of standard circuit s for MultiFlex ESR Step 4 To access the MultiFlex ESR Association screen from the Home screen 1 Press 2 Press 3 U...

Page 13: ...ircuit application 1 Press 2 Press CIRCUITS 3 If more than one circuit has been added the Circuits Summary page will open displaying all circuits in the E2 Use the arrow keys to highlight the circuit you wish to edit and press 4 From that circuit s Status screen press SETUP A General Setup Screen Under the General Setup screen C1 tab the Temp Ctrl Strat field tells the E2 what method of control wi...

Page 14: ...ry will be logged if a scheduled defrost is disabled due to a MultiFlex ESR comm failure When CommFailDefrost is set to DISABLE the advisory priority and type can be configured The following two advisory parame ters will appear AdvPrior lets the user set the priority of the Notice or Alarm logged if a defrost is disabled due to a MultiFlex ESR comm fail ure AdvTyp lets the user select between Noti...

Page 15: ...il EEPR The MultiFlex ESR uses the value set in this field if the case temperature sensor fails This feature is always available Temp Fail Use Avg If an ECT Flow valve has been se lected the MultiFlex ESR will have the option to use the daily average valve if the case temperature sen sor fails This option is only available when valve type is set to ECT Flow Comm Fail EEPR The MultiFlex ESR uses th...

Page 16: ... to over close i e defrost the valve will travel to the step that it counts as 0 and then attempt to close 40 more steps By doing this any error that may cause the valve to be slightly open at 0 will be eliminated It is recommended that this value be set to 5 for all Emerson Flow Control valves For more information refer to the Valve Specifications tables at the end of this manual Step Rate The St...

Page 17: ... to Other and the valve harness becomes disconnected while the MultiFlex ESR board is attempting to control zero the valve after the disconnect is resolved 7 1 Step 1 To zero the valve first configure the Step Rate and Max Step parameters for the valve type The configuration can be done with either the E2 controller or CPC s hand held terminal HHT For the parameters to be configured with the E2 th...

Page 18: ...et points have not been configured the MultiFlex ESR board is using factory defaults for valve configura tions 8 2 2 Output Status Screens The third and fourth screens will show the state of all valves Valves 1 4 are seen on one screen and continue with 5 8 on the next These screens will allow an override to be placed on the valve s position Also shown are status indicators I Valve is idle O Valve...

Page 19: ...fault is 5 Fail can be set from 0 100 Default is 100 For Valve choose the type of valve being used Set to ECT Flow for ECT valve types or Other for any other type of valve Max Steps is the total number of steps the valve travels between fully closed 0 and fully open 100 Rate corresponds to the step rate of the valve in steps per second The default 50 steps per sec ond is the correct step rate for ...

Page 20: ... 24 VDC 12 VDC 24 VDC Control Suction Suction Liquid Liquid Liquid Step Rate 50 50 50 50 30 ok 30 Max Steps 500 800 1 800 800 384 360 2 OverClose 5 5 5 5 5 Total Watts 10 10 10 3 4 12 8 Phase 3 Resistance 29 ohms 115 ohms 29 ohms 115 ohms 29 ohms 116 ohms 84 ohms 336 ohms 23 5 ohms 95 ohms Hysteresis 0 0 0 0 0 Motor Bipolar Bipolar Bipolar Bipolar Unipolar products ESR CC100 CCB ESR CC100 CCB CC10...

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