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Micro Motion

Model D and DT Sensors Instruction Manual

Before You Begin

continued

DT065, DT100, and DT150 sensors

The installation process

Installing your new sensor involves five steps:

Step 1. Location

Determining the proper location for the sensor, taking into account
hazardous areas, process piping, transmitter location, and valves. See
page 9.

Step 2. Orientation

Determining the desired orientation for the sensor in the process
pipeline. See page 13.

Step 3. Mounting

Installing the sensor in the pipeline. See page 17.

Step 4. Wiring

Connecting the flowmeter cable to the sensor and transmitter. See
page 19.

Step 5. Startup

Requirements for flowmeter startup. See page 39.

Flow direction arrow

Calibration tag

Sensor cable with flexible conduit

Process
connection

Approvals tag

Ground screw

Lifting handle

Sensor housing

Summary of Contents for Micro Motion

Page 1: ...Micro Motion Model D and DT Sensors Instruction Manual Installation and Operation Manual P N 1005172 Rev C August 2008 ...

Page 2: ... MVD Direct Connect are trademarks of Micro Motion Inc Boulder Colorado Micro Motion is a registered trade name of Micro Motion Inc Boulder Colorado The Micro Motion and Emerson logos are trademarks and service marks of Emerson Electric Co All other trademarks are property of their respective owners ...

Page 3: ...D600 mounting 18 DT sensors 18 Step 5 Wiring 19 Hazardous area installations 19 Model D sensor junction box 19 Model DT sensor cable and junction box 20 Connecting and shielding 9 wire cable 21 D600 sensor 24 Power supply wiring to the remote booster amplifier 26 Power supply wiring to the integral booster amplifier 27 Wiring from the remote booster amplifier to the sensor 28 Wiring to a transmitt...

Page 4: ... 42 Erratic flow rate 43 Inaccurate flow rate or batch total 44 Inaccurate density reading 45 Inaccurate temperature reading 46 Troubleshooting at the transmitter 46 Troubleshooting at the sensor 51 Appendix A Purge Fittings 55 Appendix B Rupture Disk 59 Appendix C Label Maintenance and Replacement 61 Appendix D Return Policy 65 ...

Page 5: ...d transmitter or to a remotely mounted core processor The D600 has a booster amplifier The booster amplifier is available with a factory supplied 9 wire junction box for connecting to a remotely mounted transmitter or with a factory supplied core processor for connecting to a 4 wire remotely mounted transmitter or to a user supplied remote host All Model D and DT sensors may be connected to the Mi...

Page 6: ...tion support center Information affixed to equipment that complies with the Pressure Equipment Directive can be found on the internet at www micromotion com library Sensor components Components of the sensor are illustrated on pages 3 6 Table 2 D600 configurations and compatible transmitters D600 sensor configuration Booster amplifier location Booster amplifier wiring component Connection to trans...

Page 7: ...0 DS150 DH150 DS300 and DH300 sensors Ground screw Purge connections optional Junction box Sensor housing Flow direction arrow Process connection Calibration tag Approvals tag Flow direction arrow Purge connection optional Calibration tag Sensor housing Junction box Process connection Approvals tag Ground screw Purge connection optional ...

Page 8: ...gral booster amplifier and core processor Sensor housing Booster amplifier Process connection Customer tag if requested Snub mount connector Junction box Flow direction arrow Calibration tag Approval tag Approval tag Sensor housing Calibration tag Flow direction arrow Booster amplifier Core processor Process connection Customer tag if requested Snub mount connector ...

Page 9: ... Process connection Customer tag if requested Snub mount connector Junction box Flow direction arrow Calibration tag Explosion proof wiring Intrinsically safe wiring Approval tag Factory supplied wiring Approval tag Explosion proof wiring Intrinsically safe wiring Flow direction arrow Core processor Sensor housing Approval tag Calibration tag Remote booster amplifier Customertag if requested Proce...

Page 10: ...mitter location and valves See page 9 Step 2 Orientation Determining the desired orientation for the sensor in the process pipeline See page 13 Step 3 Mounting Installing the sensor in the pipeline See page 17 Step 4 Wiring Connecting the flowmeter cable to the sensor and transmitter See page 19 Step 5 Startup Requirements for flowmeter startup See page 39 Flow direction arrow Calibration tag Sens...

Page 11: ...g subjects are also covered in this manual Troubleshooting for problems that might be attributable to the sensor begins on page 41 Purge fittings are described in Appendix A page 55 Rupture disks are discussed in Appendix B page 59 Maintenance of labels is covered in Appendix C page 61 Return policy for Micro Motion equipment is described in Appendix D page 65 ...

Page 12: ...8 Micro Motion Model D and DT Sensors Instruction Manual ...

Page 13: ... sensor must be full of process fluid The sensor must be installed in an area that is compatible with the classification specified on the sensor approvals tag See illustrations pages 3 6 Table 1 Maximum cable lengths Cable type Wire gauge Maximum length Micro Motion 9 wire to an MVD transmitter or core processor Not applicable 60 feet 20 meters Micro Motion 9 wire to all other transmitters Not app...

Page 14: ...otion com atex Valves After the sensor and transmitter have been fully installed you must perform the zeroing procedure During the zeroing procedure flow through the sensor must be halted and the sensor tubes must be completely full of process fluid A shutoff valve downstream from the sensor is required to halt flow during the zeroing procedure For more information about zeroing see page 39 Table ...

Page 15: ...al documentation shipped with the sensor or available from the Micro Motion web site For hazardous installations in Europe refer to standard EN 60079 14 if national standards do not apply If you don t have access to the World Wide Web you can obtain an I S manual by contacting the Micro Motion Customer Service Department In the U S A phone 1 800 522 MASS 1 800 522 6277 24 hours In Canada and Latin...

Page 16: ...12 Micro Motion Model D and DT Sensors Instruction Manual ...

Page 17: ...d transmitter output unless the transmitter is configured appropriately For instructions on configuring the transmitter s flow direction parameter refer to the transmitter instruction manual Vertical pipeline If the sensor is installed in a vertical pipeline liquids and slurries should flow upward through the sensor Gases may flow upward or downward Process fluid Typical sensor orientations are sh...

Page 18: ... DS025 DH025 DH038 DS040 Tubes down Horizontal pipeline Tubes up Horizontal pipeline Self draining Flag mount Vertical pipeline DS065 DS100 DH100 DS150 DH150 DS300 DH300 D600 Tubes down Horizontal pipeline Tubes up Horizontal pipeline Self draining Flag mount Vertical pipeline DT65 DT065 DT100 DT150 Tubes down Horizontal pipeline Tubes up Horizontal pipeline Self draining Flag mount Vertical pipel...

Page 19: ...Tubes up Horizontal pipeline Self draining Flag mount Vertical pipeline Dry gases only Tubes down Horizontal pipeline DS065 DS100 DH100 DS150 DH150 DS300 DH300 D600 Tubes up Horizontal pipeline Self draining Flag mount Vertical pipeline Dry gases only Tubes down Horizontal pipeline DT65 DT065 DT100 DT150 Tubes up Horizontal pipeline Self draining Flag mount Vertical pipeline Dry gases only Tubes d...

Page 20: ...s Alternative orientation for measuring slurries DS025 DH025 DH038 DS040 Flag mount Vertical pipeline Tubes up Horizontal pipeline Self draining DS065 DS100 DH100 DS150 DH150 DS300 DH300 D600 Flag mount Vertical pipeline Tubes up Horizontal pipeline Self draining DT65 DT065 DT100 DT150 Flag mount Vertical pipeline Tubes up Horizontal pipeline Self draining Flow Flow Flow ...

Page 21: ...ng the sensor to support piping can damage the sensor or cause measurement error Do not use sensor to support pipe Keys for sensor mounting Use your common piping practices to minimize Torque on process connections Bending load on process connections For proper orientation see pages 14 16 For optional D600 mounting see page 18 ...

Page 22: ...nsor See illustration below Typically the snub mount connector is used when the D600 is installed in the flag mount orientation in a vertical pipeline as shown below Model D600 mounting with snub mount connector DT sensors Model DT sensors come with a 3 foot 1 meter pigtail of cable pre installed A junction box can be connected at the end of this pigtail The junction box is used for connecting the...

Page 23: ... install the junction box on the sensor following the wiring instructions on the junction box If possible install wiring with the junction box opening pointed downward or with a drip leg in the conduit or cable to reduce the risk of condensation or excessive moisture in the junction box See illustration on page 20 Next follow the guidelines in Connecting and shielding 9 wire cable to wire the sens...

Page 24: ...connected to a user supplied junction box or directly to a transmitter If the conduit is connected to a user supplied junction box connect the wires to the terminals on the junction box If possible install wiring with junction box openings pointed downward or with drip legs in the conduits or cables to reduce the risk of condensation or excessive moisture in the junction box Next connect the 9 wir...

Page 25: ...the same for the sensor and transmitter Refer to the wiring diagrams on the following pages and follow these steps Drip leg 1 2 NPT conduit fitting 3 ft 1 m factory supplied flex conduit Liquid tight to meet CE requirements for European installations Permanently attached to sensor Grounding screw 1 2 NPT conduit fitting Factory supplied fitting Ensure 360 contact CAUTION Failure to seal the sensor...

Page 26: ...ellow Clip drain wire back Model D or DT sensor terminals Flowmeter cable Brown Red Green White Blue Gray Orange Violet Yellow Black Drains from all wire sets Maximum cable length 1000 ft 300 m Prepare cable in accordance with the instructions that are shipped with the cable Brown Red Orange Yellow Green Blue Violet Gray White Brown Red Orange Yellow Green Blue Violet Gray White Black drains Conne...

Page 27: ...e Gray Clip drain wire back Orange Violet Yellow Clip drain wire back Model D or DT sensor terminals Flowmeter cable Field mount RFT9739 terminals Brown Red Green White Blue Gray Orange Violet Yellow Black Drains from all wire sets Brown Orange Green Violet White Gray Blue Yellow Red Black Drains Maximum cable length 1000 ft 300 m Prepare cable in accordance with the instructions that are shipped ...

Page 28: ...lip drain wire back Orange Violet Yellow Clip drain wire back Model D or DT sensor junction box terminals Flowmeter cable Field mount Model 2700 terminals Brown Red Green White Blue Gray Orange Violet Yellow Black Drains from all wire sets Brown Violet Yellow Maximum cable length 60 ft 20 m Prepare cable in accordance with the instructions that are shipped with the cable Do not allow shields to co...

Page 29: ...he sensor is shipped with 16 feet 5 meters of 9 wire cable for connecting from the remote booster amplifier to the intrinsically safe junction box located on the sensor For longer cable lengths up to 60 feet 20 meters contact Micro Motion CAUTION Improper installation of wiring could cause measurement error or sensor failure Shut off power before installing power supply wiring Follow all instructi...

Page 30: ...erating Provide 85 250 VAC power to terminals L2 and L1 as shown in the diagram below This unit is provided with an external terminal for supplementary bonding connections This terminal is for use where local codes or authorities permit or require such connections Remote booster amplifier power supply wiring Screw and terminal cover Chassis ground L L1 N L2 85 250 VAC 50 60 Hz Supplementary bondin...

Page 31: ... L2 and L1 as shown in the diagram below This unit is provided with an external terminal for supplementary bonding connections This terminal is for use where local codes or authorities permit or require such connections Integral booster amplifier power supply wiring 85 250 VAC 50 60 Hz N L2 L L1 Power supply ground Wiring compartment Supplementary bonding connection ...

Page 32: ...cable intrinsically safe side only and insulate For explosion proof junction box wiring see right side of figure below Install user supplied drive wiring shielded 18 AWG 0 75 mm2 2 wire cable from remote booster amplifier terminals 1 and 2 to sensor terminals 1 and 2 See figure on page 29 for wiring at booster amplifier Remote booster amplifier wiring to sensor User supplied drive wiring 18 AWG 0 ...

Page 33: ...ransmitter The wiring procedure is the same for the sensor and transmitter Refer to the wiring diagrams on the following pages and follow these steps Factory supplied 9 wire cable for intrinsically safe wiring RTD and pickoffs Wiring to transmitter Remove screw and terminal cover before installing wiring Re install cover before operating Connection diagram From remote booster amp terminal To senso...

Page 34: ...ck Green White Clip drain wire back Blue Gray Clip drain wire back Orange Violet Yellow Clip drain wire back Flowmeter cable Brown Red Green White Blue Gray Orange Violet Yellow Black Drains from all wire sets Maximum cable length 1000 ft 300 m Green White Brown Violet Yellow Orange Blue Gray Red Model D600 sensor junction box terminals Model 3500 with I O cable Not approved for intrinsic safety i...

Page 35: ... back Blue Gray Clip drain wire back Orange Violet Yellow Clip drain wire back Model D600 sensor junction box terminals Flowmeter cable Field mount RFT9739 terminals Brown Red Green White Blue Gray Orange Violet Yellow Black Drains from all wire sets Brown Orange Green Violet White Gray Blue Yellow Red Black Drains Maximum cable length 1000 ft 300 m Prepare cable in accordance with the instruction...

Page 36: ...sists of foil and not a braid Proceed to Step 2 9 7 5 3 1 8 6 4 2 0 9 7 5 3 1 8 6 4 2 0 9 7 5 3 1 8 6 4 2 0 Brown Red Clip drain wire back Green White Clip drain wire back Blue Gray Clip drain wire back Orange Violet Yellow Clip drain wire back Model D600 sensor terminals Flowmeter cable RFT9712 terminals Brown Red Green White Blue Gray Orange Violet Yellow Black Drains from all wire sets Brown Or...

Page 37: ...ear wrap that is inside the cable jacket and remove the filler material between the wires c Remove the foil shield that is around the insulated wires leaving 3 4 inch 19 mm of foil or braid and drain wires exposed and separate the wires d Wrap the shield drain wire s around the exposed foil twice Cut off the excess wire e Place the EMI shielded heat shrink over the exposed shield drain wire s The ...

Page 38: ...rt the wires through the gland body and assemble the gland by tightening the gland nut 6 Identify the wires in the 4 wire cable The 4 wire cable supplied by Micro Motion consists of one pair of 18 AWG 0 75 mm2 wires red and black which should be used for the VDC connection and one pair of 22 AWG 0 35 mm2 wire green and white which should be used for the RS 485 connection Connect the four wires to ...

Page 39: ...n independent power supply This power supply must connect only to the core processor A recommended power supply is the SDN series of 24 VDC power supplies manufactured by Sola Hevi Duty Do not ground either connection of the power supply Connect the RS 485 wires from the core processor see figure below to the RS 485 terminals at the remote host Refer to the vendor documentation to identify the ter...

Page 40: ...grounding Keep all ground leads as short as possible less than 1 ohm impedance Connect ground leads directly to earth or follow plant standards Refer to the transmitter documentation for instructions on grounding the transmitter Power supply Power supply RS 485B RS 485A CAUTION Improper grounding could cause measurement error To reduce the risk of measurement error Ground the flowmeter to earth or...

Page 41: ...Micro Motion Model D and DT Sensors Instruction Manual 37 Wiring continued Sensor grounding screw Other Model D sensors Model DT sensors Model D600 sensors ...

Page 42: ...38 Micro Motion Model D and DT Sensors Instruction Manual ...

Page 43: ...uch items as flowmeter tag measurement units flow direction damping values and slug flow parameters If requested at time of order the meter is configured at the factory according to customer specifications Calibration accounts for the flowmeter s sensitivity to flow density and temperature Calibration is done at the factory Characterization is the process of entering calibration factors for flow d...

Page 44: ... own If possible provide us with the model numbers and or serial numbers of your Micro Motion equipment which will assist us in answering your questions In the U S A phone 1 800 522 MASS 1 800 522 6277 24 hours In Canada and Latin America phone 1 303 527 5200 U S A In Asia phone 65 6777 8211 Singapore In the U K phone 0870 240 1978 toll free Outside the U K phone 31 0 318 495 555 The Netherlands O...

Page 45: ... and one of the following HART Communicator ProLink or ProLink II software AMS software Modbus master controller RFT9739 Series 1000 or Series 2000 Fieldbus host controller Series 1000 or Series 2000 Profibus PA host controller Series 1000 or Series 2000 If you cannot find the problem you are looking for or if troubleshooting fails to reveal the problem contact the Micro Motion Customer Service De...

Page 46: ...ow fix the problem then go to step 15 7 Check for moisture in the sensor junction box See page 52 If there is no moisture present go to step 8 If there is moisture in the junction box dry out and seal the junction box then go to step 15 8 Check for faulty or improperly installed flowmeter wiring See page 47 If the wiring is OK go to step 9 If the wiring is faulty fix or replace it then go to step ...

Page 47: ... 6 If the damping value is too low change it then go to step 13 6 Check for stable drive gain See page 50 If the drive gain is stable go to step 7 If the drive gain is not stable go to step 11 7 Check for a stable density reading See page 50 If the density reading is stable go to step 8 If the density reading is not stable go to step 11 8 Check for faulty or improperly installed flowmeter wiring S...

Page 48: ...ng is accurate for the fluid See page 50 If the density reading is correct go to step 7 If the density reading is wrong go to step 11 7 Make sure the temperature reading is accurate for the fluid See page 50 If the temperature reading is correct go to step 8 If the temperature reading is wrong go to step 14 8 Is the flow measurement configured for mass or volume See page 46 If the configuration is...

Page 49: ... step 5 If the grounding is incorrect or faulty fix it then go to step 11 5 Check to see if the density reading is low or high See page 50 If the density reading is low go to step 6 If the density reading is high go to step 10 6 Run a quality check on the process fluid Use your plant procedures If the product quality is OK go to step 7 If the product quality is not OK fix it then go to step 11 7 I...

Page 50: ...its Check or change the flow units units of measure configuration at the transmitter If necessary refer to the instruction manual or on line help for software for the method you choose Use the transmitter display if it has one Use a HART Communicator ProLink software or AMS software Use a Modbus fieldbus or Profibus PA host controller Make sure the configured units of measure are the ones you want...

Page 51: ...receiving end of the output wiring If the signal is not erratic the problem is not with the output wiring Checking for faulty flowmeter wiring Wiring problems are often incorrectly diagnosed as a faulty sensor Examine wiring between the sensor and transmitter as follows 1 Check the cable preparation The flowmeter cable must be prepared correctly The most common problem is improperly prepared drain...

Page 52: ...ensors except the D600 Notes Disconnect wires from terminals before checking resistance values Temperature sensor value increases 0 38675 ohms per C increase in temperature Nominal resistance values will vary 40 per 100 C However confirming an open coil or shorted coil is more important than any slight deviation from the resistance values presented below Resistance across blue and gray wires right...

Page 53: ...ohms per C increase in temperature Nominal resistance values will vary 40 per 100 C However confirming an open coil or shorted coil is more important than any slight deviation from the resistance values presented below Resistance across blue and gray wires right pickoff circuit should be within 10 of resistance across green and white wires left pickoff circuit Actual resistance values depend on th...

Page 54: ...ftware or AMS software Use the host controller In almost all applications the damping value should be greater than or equal to 0 8 seconds If the damping value is already greater than or equal to 0 8 seconds the problem is probably not with the damping value Damping values less than 0 8 seconds are used in very few applications After troubleshooting is complete if you have a question about whether...

Page 55: ... no wires remain exposed at either end of the flowmeter cable Cross section of externally shielded cable Troubleshooting at the sensor The tables in the preceding sections refer you to this section for instructions on troubleshooting at the sensor To troubleshoot at the sensor you might need a digital multimeter DMM or similar device For some procedures you might also need the transmitter manual C...

Page 56: ...r moisture in the housing Otherwise install drip legs on the cable or conduit All wiring compartments must be sealed to prevent a short circuit A short would result in measurement error or flowmeter failure The D600 has a junction box and a booster amplifier housing Do not open the D600 booster amplifier housing while the booster amplifier is energized See the warning statement below Replace all c...

Page 57: ...s the transfer of resonant vibration from one sensor to another and sometimes occurs when two like size sensors are installed in close proximity to each other and are operating on the same fluid for short periods of time Micro Motion meters are rarely affected by vibration so vibration or crosstalk is probably not the problem If you are not sure whether vibration or crosstalk is affecting the sens...

Page 58: ...es if you choose to install vent valves or air eliminators Low points in the system When measuring gases liquid condensate can collect in low points of a fluid system If the fluid velocity is low and or the low points are very low relative to the system condensates can accumulate and persist If the liquid passes through the sensor measurement error could occur One possible solution is to install c...

Page 59: ... Motion ships a sensor from the factory it purges the sensor case If you never loosen or remove the fittings you do not have to be concerned about them For more information contact the Micro Motion Customer Service Department In the U S A phone 1 800 522 MASS 1 800 522 6277 24 hours In Canada and Latin America phone 1 303 527 5200 U S A In Asia phone 65 6777 8211 Singapore In the U K phone 0870 24...

Page 60: ...dure Read all instructions before performing the case purging procedure It is not necessary to perform this procedure unless a purge plug has been removed 1 Shut down the process or set control devices for manual operation 2 Remove both purge plugs from the sensor case If purge lines are being used open the valve in the purge lines WARNING Removing a purge plug will require the sensor case to be r...

Page 61: ...ot be drawn by suction into the case or purge line 5 The purge time is the amount of time required for full exchange of atmosphere to inert gas For each sensor size the purge time is different Refer to the table below If purge lines are being used increase the purge time to fill the additional volume of the purge line 6 Avoid pressurizing the sensor case At the appropriate time shut off the gas su...

Page 62: ...58 Micro Motion Model D and DT Sensors Instruction Manual ...

Page 63: ...d This provides additional protection should a rupture occur For more information contact the Micro Motion Customer Service Department In the U S A phone 1 800 522 MASS 1 800 522 6277 24 hours In Canada and Latin America phone 1 303 527 5200 U S A In Asia phone 65 6777 8211 Singapore In the U K phone 0870 240 1978 toll free Outside the U K phone 31 0 318 495 555 The Netherlands Or visit our websit...

Page 64: ...60 Micro Motion Model D and DT Sensors Instruction Manual ...

Page 65: ...24 hours In Canada and Latin America phone 1 303 527 5200 U S A In Asia phone 65 6777 8211 Singapore In the U K phone 0870 240 1978 toll free Outside the U K phone 31 0 318 495 555 The Netherlands Or visit our website at www micromotion com Label number 1003972 For additional information see Removing a purge plug and Case purging procedure page 56 Label number 1004570 CAUTION Removal of plugs will...

Page 66: ...inued Label number 1004134 For additional information see Appendix B page 59 Label number 3600460 Label number 3005784 P N 1004134 Rev A WARNING Pressure Relief Zone Escaping pressure can cause severe injury or death Stay clear of vent D sensor with rupture disk label inside core processor housing ...

Page 67: ...Micro Motion Model D and DT Sensors Instruction Manual 63 Label Maintenance and Replacement continued Label number 3100436 ...

Page 68: ...64 Micro Motion Model D and DT Sensors Instruction Manual ...

Page 69: ...nused equipment Only equipment that has not been removed from the original shipping package will be considered new and unused New and unused equipment requires a completed Return Materials Authorization form Used equipment All equipment that is not classified as new and unused is considered used This equipment must be completely decontaminated and cleaned before being returned Used equipment must ...

Page 70: ...66 Micro Motion Model D and DT Sensors Instruction Manual ...

Page 71: ...2 F Fieldbus host 46 Flashing 53 Flow direction 13 Flow direction arrow sensor orientation 13 Flow rate erratic flow rate 43 inaccurate flow rate 44 Flowmeter cable See also Wiring RF interference 51 troubleshooting 47 49 components of 1 grounding 28 troubleshooting 51 startup 39 zeroing 39 G Grounding troubleshooting 51 wiring 28 H HART Communicator troubleshooting with 46 Hazardous area installa...

Page 72: ...at the transmitter 46 51 cascading 53 cavitation 53 checking calibration factors 49 crosstalk 53 damping value 50 density reading 50 drive gain 50 faulty flowmeter wiring 47 49 faulty output wiring 47 grounding 51 junction box 52 mounting stress 53 plugging 54 RF interference 51 temperature reading 50 2 phase flow 53 vibration 53 condensate valves 54 customer service 41 DMM 41 46 Fieldbus host 46 ...

Page 73: ......

Page 74: ...gawa ku Tokyo 140 0002 Japan T 81 3 5769 6803 F 81 3 5769 6844 Micro Motion Asia Emerson Process Management 1 Pandan Crescent Singapore 128461 Republic of Singapore T 65 6777 8211 F 65 6770 8003 Micro Motion United Kingdom Emerson Process Management Limited Horsfield Way Bredbury Industrial Estate Stockport SK6 2SU U K T 44 0870 240 1978 F 44 0800 966 181 2008 Micro Motion Inc All rights reserved ...

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