Emerson Liebert FS Series User Manual Download Page 48

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System Overview

5.1.6 Power Conversion Module

Power Conversion Module Controller (PCMC)

The Power Conversion Module Controller is located within the Power Conversion Module. The PCMC

uses microprocessor-controlled logic to control the six pulse IGBT solid state switches and monitor the

active magnetic levitation system.
These operations are firmware controlled eliminating the need for manual adjustments. The logic

includes a self-test and diagnostic circuitry to identify any faults. Diagnostics are performed via a PC

through the RS232 communication port or through the control panel located on the front of the Lie-

bert FS.

IGBT Power Conversion Module (PCM)

The PCMC provides the overall control of the Liebert FS as well as the specific control for the syn-

chronous reluctance motor generator via the IGBT solid-state switches within the Power Conversion

Module.
The Power Conversion Module is a bi-directional system capable of sourcing or sinking power to and

from the stator. It converts variable frequency, variable voltage from the stator and delivers a con-

stant voltage DC output. Conversely, it converts DC power from the UPS System DC Bus to variable

frequency, variable voltage output to the stator as directed by the PCMC to increase the speed of the

synchronous reluctance motor-generator.
When delivering DC power, the output of the synchronous reluctance generator is rectified to DC by

passing the high frequency AC current through a solid-state power conversion device. The DC output

voltage of the Liebert FS has less than 2% Vrms ripple.
The voltage and frequency are adjusted using Pulse Width Modulation. The IGBT switches operate at

a frequency of 18 kHz to produce the smooth sinusoidal current waveform to and from the motor gen-

erator. This is smoothed out further using an inductive and capacitive filter.

Summary of Contents for Liebert FS Series

Page 1: ...AC Power For Business Critical Continuity Liebert FS DC Energy Storage System User Manual 190kW 10 Seconds 540VDC ...

Page 2: ......

Page 3: ... 4 3 Grounding Connections 12 2 4 4 AC Power Connections 12 2 4 5 Remote Monitoring Connections Optional 12 3 0 UNLOADING AND UNPACKING 13 3 1 Inspection Before Removal From the Truck 13 3 2 Unloading 13 3 2 1 Handling 14 3 2 2 Unpacking 14 3 3 Positioning the Liebert FS 16 3 3 1 Moving the Liebert FS 16 3 3 2 Storing the Liebert FS for Delayed Installation 16 4 0 INSTALLATION 17 4 1 Cabinet Floor...

Page 4: ...Cabinet 42 5 1 15 Ventilation and Cooling 43 5 2 List of System User Configurable Parameters 43 5 3 Modes of Operation 45 5 3 1 OFF Mode 46 5 3 2 STANDBY Mode 46 5 3 3 STARTUP Mode 46 5 3 4 CHARGE Mode 47 5 3 5 READY Mode 47 5 3 6 DISCHARGE Mode 48 5 3 7 SHUTDOWN Mode 48 5 3 8 COAST Mode 49 5 3 9 FAULT Mode 49 5 4 Maintenance and Reliability 51 6 0 OPERATION 52 6 1 Operator Controls 52 6 2 Control...

Page 5: ...ore Initial System Startup 69 6 5 3 Control Parameters Setup at Initial System Startup 70 6 5 4 Initial System Startup Procedure 70 6 5 5 Regular Startup Procedure 71 6 5 6 Inspection Before Regular Startup 71 6 5 7 Starting up the System 71 6 6 Shutdown Procedure 72 7 0 MAINTENANCE 73 7 1 Safety Precautions 73 7 2 Liebert Global Services 74 7 3 Routine Maintenance 74 7 4 Maintenance Schedule 75 7...

Page 6: ... Npower DC Bus 92 Appendix A 4 Installing the Liebert FS With a Liebert Series 300 UPS 93 Appendix A 4 1 Description Liebert Series 300 UPS Interconnection Kit 93 Appendix A 4 2 Status Control Connections Liebert Series 300 UPS Interconnection Kit 94 Appendix A 4 3 UPS Configuration Liebert FS and Liebert Series 300 94 Appendix A 4 4 Liebert FS Configuration Single Liebert FS on Series 300 DC Bus ...

Page 7: ... VIB Connections 111 Appendix C 3 VIB Operation 111 Appendix C 3 1 VIB Operational States 111 Appendix C 4 Troubleshooting the VIB 112 Appendix C 4 1 UIB State Not Displayed on the Front Panel 112 Appendix C 4 2 VIB in Disabled or Not Available State 112 Appendix C 4 3 Inputs Not Recognized 112 Appendix C 4 4 Outputs Not Asserted 112 APPENDIX D 0 INSTALLATION DRAWINGS 113 Appendix D 1 Liebert FS F...

Page 8: ...23 Figure 24 Bubble level 23 Figure 25 Raised floor mounting 25 Figure 26 Liebert FS cabinet with UPS interconnection kit 26 Figure 27 Liebert FS with circuit breaker mounting plate and access panels for DC and control wiring connections 27 Figure 28 Typical circuit breaker wiring for DC connections view from rear of circuit breaker 27 Figure 29 Ground connection on the Liebert FS 28 Figure 30 Ser...

Page 9: ...s view Edit DHCP 65 Figure 80 Networks view Edit Settings Service level 65 Figure 81 Electrical view 66 Figure 82 Vitals view 66 Figure 83 Password screens 67 Figure 84 Change password 67 Figure 85 Change password 68 Figure 86 ABOUT screen 68 Figure 87 Serial numbers 68 Figure 88 Tools for USER 68 Figure 89 USER level menu 78 Figure 90 VIEW menu 78 Figure 91 Warning history 79 Figure 92 Fault hist...

Page 10: ...e 135 Elevation drawing Liebert FS cabinet with integrated circuit breaker 127 Figure 136 One line drawing three Liebert FS systems in parallel configuration 128 Figure 137 Control wiring diagram Liebert FS cabinet manually operated circuit breaker 129 Figure 138 One line diagram Liebert FS systems with factory integrated circuit breakers with Liebert UPS module 130 Figure 139 One line diagram sin...

Page 11: ...ement schedule 77 Table 15 Warnings 80 Table 16 Faults causes and responses 82 Table 17 Troubleshooting 83 Table 18 Key to UPS model interconnection 84 Table 19 Liebert Series 610 600T 600 model ratings 87 Table 20 Liebert FS Software Control Parameter settings 89 Table 21 Liebert FS Software Control Parameters varying with UPS size 89 Table 22 Liebert Npower model ratings 90 Table 23 Liebert FS S...

Page 12: ...x ...

Page 13: ...ages should be used Always check with an AC and DC voltmeter to ensure safety before making contact or using tools Even when the power is turned Off dangerously high electric charges may exist within the UPS WARNING Exercise extreme care when handling Liebert FS cabinets to avoid equipment damage or injury to personnel Refer to Section 3 0 and Section 4 0 for equipment handling information and ins...

Page 14: ... capacitor banks ONLY qualified service personnel should perform maintenance on the Liebert FS When performing maintenance with any part of the equipment under power service personnel and test equipment should be standing on rubber mats The service personnel should wear insulating shoes for isolation from direct contact with the floor earth ground One person should never work alone A second person...

Page 15: ...ting Liebert Global Services for technical assistance 1 1 2 Requesting Assistance from Liebert If you require assistance for any reason contact Liebert Global Services at 1 800 LIEBERT 1 800 543 2378 Have the following information available WARNING Failure to recognize electrical hazards could prove fatal Failure to abide by instructions provided herein may void your warranty Table 1 System inform...

Page 16: ...interruptible Power System Like a chemical battery bank Liebert FS receives charge and float power from the two terminal UPS DC bus and returns power to the same DC bus whenever the bus voltage droops below a programmable threshold level Integrated into a UPS the Liebert FS is used as the alternate source of power to supply DC power to the UPS inverter if the AC supply voltage UPS input is outside...

Page 17: ...e r Liebert EMERSO N Ne two rk Po we r Liebert Loads UPS Block Diagram UPS DC Bus AC DC DC AC Liebert FS Unit 2 Liebert FS Unit N Utility Power EMERSO N Ne two rk Po we r Liebert Liebert FS Unit 1 EMERSO N Ne two rkPo we r Liebert EMERSO N Ne two rkPo we r Liebert EMERSO N Ne two rk Po we r Liebert Loads UPS Block Diagram UPS DC Bus AC DC DC AC Liebert FS Unit 1 Liebert FS Unit 2 Liebert FS Unit N...

Page 18: ...refer to Figure 5 Input Voltage DC 360 through 600 VDC 520 VDC required for 190kW Output Voltage DC 350 through 590 VDC 510 VDC required for 190kW Input Voltage Aux AC 85 VAC 265 VAC 47 63Hz Operating Temperature 20 C to 50 C 4 F to 122 F Non Operating Temperature 20 C to 80 C 4 F to 176 F Dimensions W x D x H 63 x 83 x 180 cm 25 x 33 x 71 in Total Weight 590 kg 1 300 lb Loads UPS Block Diagram UP...

Page 19: ...Lightweight Reliable cost effective power systems for UPS ride through needs 1 2 3 Applicable Standards and Certification For distribution in North America the Liebert FS is listed to the following Underwriter s Laboratory UL applicable requirements UL 508 Standard for Safety for Electrical Industrial Control Equipment UL 1004 Standard for Safety for Electric Motors UL 1248 Standard for Safety for...

Page 20: ...requirements EN 1127 1 1997 Explosive atmospheres Explosion prevention and protection Part 1 Basic concepts and methodology Machinery Directive Annex 1 Essential Health and Safety Requirements Relating to the Design and Construction of Machinery and Safety Components Electromagnetic Compatibility EMC Directive 89 336 EEC and its amendments by the direc tives 92 31 EEC and 93 68 EEC Figure 5 Lieber...

Page 21: ... parallel with the battery plant through its own disconnect device to the UPS DC Bus Figure 7 Integrating multiple Liebert FS units into a UPS system EMERSON Ne two rk Po we r Liebert CRITICAL AC LOADS UPS Output Breaker UPS DC Bus Liebert FS Static Switch UPS Rectifier UPS Input Breaker Feeder Breaker Bypass Utility GRID Bypass Breaker UPS Block Diagram EMERSON Ne two rk Po we r Liebert EMERSON N...

Page 22: ...ironment Air must be free to circulate around the cabi net s The system pulls air through the front of the Liebert FS and exhausts it out the top for cooling If the unit must be located in a dusty environment Liebert recommends installing an optional air fil ter which mounts on the lower inside of the Liebert FS door Adequate ventilation including air conditioning if necessary must be provided to ...

Page 23: ...y the airflow Ample clearance to access the cable connection at the top of the unit must also be provided All system electrical connections are to be routed through the top or side of the cabinet A 36 91cm clearance is required in the front of the unit for National Electrical Code NEC compli ance Maintenance access to all components is from the front no side or back access is required for mainte n...

Page 24: ...power supply to the Liebert FS This AC power must be rated for 400VA and must be located either on the output circuit of the UPS system or on another UPS pro tected circuit A qualified electrical contractor should make arrangements for this connection to be permanent The field supplied AC wire must comply with all applicable local regional and national regulations e g National Electric Code for US...

Page 25: ...ading Report any missing items to the car rier your local Liebert representative and Liebert at 1 800 LIEBERT immediately Please have the bill of lading available 3 2 Unloading Figure 8 Liebert FS shipping package The FS as shipped see Figure 8 can weigh up to 1 462 lb 663kg It must be handled with care It must be kept upright pay special attention to the arrows which indicate the upright position...

Page 26: ...S Figure 9 Removing lag bolts CAUTION Exhibit care when handling Liebert FS cabinet to avoid equipment damage or injury to personnel Failure to do so could throw off the calibration of the mechanical components contained in the unit and possibly cause permanent damage CAUTION The Liebert FS has sensitive electronics and mechanical components that have been calibrated prior to shipment CAUTION Test...

Page 27: ...representative and Liebert immediately 8 Check visually for loose connections and unsecured components in the cabinet 9 You will find the installation manual operation manual and options manual if any enclosed in the pocket inside the cabinet door see Figure 12 10 You will find the serial number and model number plate mounted on the cabinet door pocket or on the upper right corner of the face of t...

Page 28: ...tion and to reduce vibration of the unit 3 3 2 Storing the Liebert FS for Delayed Installation If the equipment will not be installed immediately it must be stored indoors where the temperature stays within 4 F to 176 F 20 C to 80 C and the humidity is no higher than 95 non condensing CAUTION Before moving the Liebert FS across a floor determine whether the surface will support the unit s weight 1...

Page 29: ...CAUTION The Liebert FS system must be installed in accordance with the instructions and drawings in this manual CAUTION Never attempt to install or power up any unit suspected of damage during shipment CAUTION The Initial System Startup must be performed ONLY under the supervision of a Liebert certified service technician to ensure proper system operation Failure to abide by instructions provided ...

Page 30: ...sters While it is acceptable under certain circumstances to connect the Liebert FS to its companion UPS unit through the sides of the Liebert FS and UPS cabinets rather than through external conduit repair access to the Liebert FS unit will be easier to facilitate if through cabinet wiring is not installed 32 1 2 828mm Right Side panel removed Fan Magnetic Levitation Module Flywheel Module 25 636m...

Page 31: ...loor Mounting For placement on raised floors see 4 1 3 Raised Floor Mounting Figure 16 Floor mounting NOTE Before beginning ensure that the floor where the Liebert FS will be mounted meets the floor loading specifications in 2 3 Flooring Requirements NOTE All drawings referred to in this section are in Appendix D 0 Installation Drawings EMERSON Network Power Liebert Floor Mounting Bracket ...

Page 32: ...These tools are needed for the mounting the Liebert FS on the floor Concrete drill with 1 2 12 7mm minimum chuck size Masonry drill bit included in mounting kit Masonry drill bit used for pilot hole for example 1 8 3 2mm diameter Setter rod included in mounting kit Hammer or mallet 16 oz 0 5kg or larger Shop vacuum cleaner to remove dust from hole when drilling 3 4 19mm combination wrench 18mm com...

Page 33: ...e Figure 18 If a hole is drilled too deep refill the hole with debris to the achieve proper depth Figure 18 Checking hole depth 6 Insert four 4 drop in concrete expansion anchors into drilled holes Figure 19 Inserting anchors 7 Tap anchors into drilled holes using hammer or mallet When top of anchor is flush with mounting surface use setter rod to expand and secure Figure 20 Expanding anchors 2 05...

Page 34: ...ange bolts in the rear anchors where the back of the cabinet will be Complete tightening of the rear bolts should result in 1 2 12 7mm gap between bolt flange and floor see Figure 22 and Figure 134 The rear bolts must be tightened to 20 foot pounds 27 N m of torque Bolt height or length may need to be adjusted if mounting surface is uneven or if mounting bracket does not slide beneath bolt flange ...

Page 35: ...cabinet on the right hand side of the Power Conversion Module see Figure 24 The Liebert FS is sufficiently level when the bubble is within the outer of the two circles If the bubble is outside the outer circle use the leveling feet to adjust until bubble is within the outer circle Figure 24 Bubble level 13 Once the cabinet is level firmly tighten the front bolts to drop in anchors as shown in Figu...

Page 36: ...mounting template Figure 149 to the installation location 3 Drill pilot holes remove the template and use a 1 4 7mm drill bit to drill holes 2 5 64mm deep 4 Match mounting brackets with holes under base of cabinet see Figure 21 Make sure that the bracket holes align with the mounting spots on the underside of the cabinet and secure brackets with the four hex bolts retained from the shipping packag...

Page 37: ...le for example 1 8 3 2mm diameter 3 4 19mm combination wrench 18mm combination wrench Raised Floor Mounting Instructions To mount the Liebert FS cabinet on the floor 1 Prepare a clean level finished surface free of obstructions for installation of mounting kit 2 Tape the floor mounting template see Figure 149 to installation location pre drill a pilot hole then remove paper and continue with 5 8 1...

Page 38: ...upgraded Ground Auxiliary backup power Remote monitoring optional Figure 26 Liebert FS cabinet with UPS interconnection kit Power and Status Control wiring must be run in separate conduits or cable trays Refer to Appendix D 0 Installation Drawings for locations of the various electrical connections between Liebert FS system s and UPS system CAUTION A qualified electrical contractor must perform al...

Page 39: ...or to cutting entry holes in them CAUTION After reinstalling access plates be certain that no foreign matter metal shavings insulation or wire fragments etc remains inside the Liebert FS Likewise be certain to block any extra holes in the plates through which foreign matter or rodents could later enter the Liebert FS CAUTION The instructions for installation of DC Power AND Status Control connecti...

Page 40: ...ssis or UPS ground terminal The ground connection must be as short as possible The maximum ground wire size is 1 0 AWG 600VDC wire 54mm2 wire section Wire size and installation must comply with all applicable local regional and national regulations e g National Electric Code for USA Check all connections with Multi meter to verify ground continuity Refer also to Appendix E 1 Ground Test Procedure ...

Page 41: ...isconnect from the top to a dedicated AC circuit rated for 400VA with branch circuit protection This AC outlet must be connected to a protected low voltage 110VAC 230VAC 400VA source A qualified electrical contractor should make this connection permanent The AC wire is field supplied It must conform to all applicable local regional national regulations such as the National Electric Code for USA An...

Page 42: ...g check the fuses and close after wards when ready to test or start up Liebert FS Figure 32 Auxiliary power fused disconnect with connection points for AC wire The AC wire should be pulled from the left top access recommended and through the rear top access panel see Figure 33 Run the AC wire along the underside of the top cabinet frame rail from the rear to the front of the cabinet Terminate the ...

Page 43: ...ons in Appendix B 0 Data Collection Module Figure 34 Remote monitoring DCM connections inside cabinet front door 4 3 Startup Considerations CAUTION The Initial System Startup must be performed ONLY under the supervision of a Liebert certified service technician to ensure proper system operation Failure to abide by instructions provided herein may void your warranty Contact your local Liebert repre...

Page 44: ... Interconnection Kit Power Conversion Module Built In Casters 4 Magnetic Levitation Module above flywheel module Versatile Interface Board option LCD Control Panel Motor Generator Filter Assembly Data Collection Module option Flywheel Module Air Filter optional Front View door open right side panel removed ...

Page 45: ...power conversion module converts variable frequency variable voltage AC power from the Liebert FS motor generator and delivers regulated DC voltage output to the UPS DC bus Conversely for the Liebert FS s needs in charging power the power conversion module converts DC power from the UPS DC bus into variable frequency variable voltage AC power for the Liebert FS motor generator Main Control Module ...

Page 46: ... the Power Con version Module The Flywheel Module is shown as a cross section to illustrate the rotating group and the synchronous reluctance motor generator Figure 36 Electrical system schematic 5 1 3 System Performance The maximum output power of the Liebert FS varies according to the duration required This is illus trated in Figure 5 output power versus time Increased power duration or redundan...

Page 47: ...toring and con trol via isolated auxiliary contacts Monitored Information OFF Mode STARTUP Mode CHARGE Mode State of Charge SOC 0 State of Charge SOC 12 5 State of Charge SOC 25 State of Charge SOC 37 5 State of Charge SOC 50 State of Charge SOC 62 5 State of Charge SOC 75 State of Charge SOC 87 5 Full Charge SOC 100 DISCHARGE Mode SHUTDOWN Mode WARNING Mode FAULT mode Rotor Hot Standby Control Co...

Page 48: ...solid state switches within the Power Conversion Module The Power Conversion Module is a bi directional system capable of sourcing or sinking power to and from the stator It converts variable frequency variable voltage from the stator and delivers a con stant voltage DC output Conversely it converts DC power from the UPS System DC Bus to variable frequency variable voltage output to the stator as ...

Page 49: ...the displacement using a capacitive sensor if the distance needs to be adjusted the current to the electromagnet is altered to change the displacement each axis is measured and controlled separately with its own capacitive sensor electromagnet and feed back loop which is controlled by the MLM This is all done using analog control so it is very fast act ing and reliable There are 5 different circui...

Page 50: ...tor The Motor Generator synchronous reluctance technology The Molecular Vacuum Pump Flywheel Sensors Active Magnetic Levitation Hardware Safety System Figure 38 Liebert FS flywheel module Carbon Fiber Flywheel Liquid Cooling Passages Inner Housing M G Stator Axial Electromagnet Upper Radial Electromagnet Molecular Vacuum System Synchronous Reluctance 4 pole M G Rotor Lower Radial Electromagnet ...

Page 51: ...he rotor is positioned within the stator in such a way that the rotor and stator provide the motor generator function of the Liebert FS The stator is liquid cooled and operates within a housing in which air has been evacuated Together the stator and rotor operate as a synchronous reluctance motor generator produces enough power for the system to supply its own internal demand and to sup ply to the...

Page 52: ...table vacuum level the vacuum system instead relies on absorbers to maintain a rough vacuum within the upper chamber A zero maintenance molecular drag pump acts with the flywheel shaft to maintain a high vacuum in the lower chamber as shown in Figure 41 Vacuum levels of much less than 100 microTorr 10 7 atmosphere are maintained in the lower chamber The absorber material only needs to be recharged...

Page 53: ...slow down this guarantees that on over speed cannot occur Temperature The stator and rotor temperature detectors are thermocouples and are both conditioned in a similar way The stator sensor is a Type J thermocouple potted into the stator windings The rotor sensor is a non contact type sensor that detects the temperature of the rotor surface and gives an output in a Type J thermocouple format Figu...

Page 54: ...he outer housing holds the entire safety system and acts as a reservoir for the cooling fluid The Liebert FS has been previously tested under the following fault conditions with no adverse safety effects Motor generator AC short circuit DC short circuit Power Conversion Module failure Magnetic Levitation System failure Composite rotor failure Motor Rotor Failure Loss of Vacuum Figure 43 Cutaway fl...

Page 55: ...st of System User Configurable Parameters In order to support a wide set of UPS integrations the Liebert FS can be configured using the follow ing operating parameters See 6 0 Operation for more information on these parameters and instructions on system setup and entering parameters to system Charge Voltage Vcharge Vcharge is the voltage threshold above which the Liebert FS begins to charge rechar...

Page 56: ...ning of discharge SOC 100 to the Vreg Delta TSOC Range from 0 to Vreg 250 VDC Ex if Vreg 500 then the Vreg Delta1 can be set between 0 and 250 VDC Default setting 0 VDC Regulation Voltage Delta Transition at State of Charge Vreg Delta T SOC Range 0 100 Default setting 0 User Adjustable Parameters 1 Vcharge 260V 600V 2 Vreg 250V 590V 3 Charge Amps Volt 0 1A V 10A V 4 Max Charge Current 1A 50A Overl...

Page 57: ...el The Liebert FS is set up to transition through the various modes with no or minimal user intervention NOTE Programming of Regulation Voltage Vreg Delta User Configurable Parameters During a discharge the regulation voltage Vreg can be adjusted by setting the three parameter set points described above Vreg Delta 1 the Transition State of Charge T SOC and Vreg Delta 2 For more information on prog...

Page 58: ...PS DC Bus Voltage Vcharge STARTUP has not been initiated 5 3 3 STARTUP Mode In STARTUP mode the Liebert FS will charge increase flywheel speed up to the minimum operat ing speed State of Charge 0 At that point the Liebert FS will automatically transition into CHARGE mode Figure 47 Startup mode diagram The Liebert FS will be in STARTUP mode as long as Liebert FS s SOC is less than 0 and UPS DC Bus ...

Page 59: ...han 99 5 The Liebert FS s SOC will be allowed to drift down to SOC 99 5 at which point it will transition back into CHARGE mode and charge back up to READY mode and SOC 100 During normal operation the Liebert FS will continue to automati cally transition between the READY and CHARGE modes to maintain a SOC between 99 5 and 100 until either a DISCHARGE or SHUTDOWN is initiated Figure 49 READY mode ...

Page 60: ...WN Mode In SHUTDOWN mode the flywheel will actively spin down There are two ways the Liebert FS can transition into SHUTDOWN mode by a complete discharge and by a user command Following a Liebert FS Discharge Down to SOC 0 This is the most common SHUTDOWN process This occurs when the Liebert FS s SOC drops below 0 and the UPS System DC Bus voltage is less than Vcharge If the Liebert FS entered the...

Page 61: ... will automatically transition into SHUTDOWN Mode 5 3 9 FAULT Mode The Liebert FS includes self test and diagnostic circuitry such that most systems malfunctions can be identified In case of a system malfunction the Liebert FS will transition into FAULT mode While in FAULT mode the Liebert FS is disabled all power electronics are turned off Most faults are cleared automatically by the system witho...

Page 62: ...ator Starts A T S transfers the load FS fully charged ready to support the load FS supports the load as the A T S transitions back to grid supply FS fully charged ready to support the load DC Bus Voltage A B C D E DC VOLTAGE AC VOLTAGE R P M FS Speed ZERO SPEED MIN SPEED TOP SPEED FS MODES 1 2 3 1 2 1 3 V Float Vcharge Vreg 0 VAC 480 VAC V Generator V Grid V Load GEN AC Power Flow AC Power Flow DC...

Page 63: ...ons The optional inlet air filter in the cabinet will need to be replaced when it is sufficiently dirty as to reduce the flow of air into the cabinet Ambient conditions at the installation site will determine the frequency of replacement The Liebert FS Flywheel Module is designed for fifteen year service life before first scheduled maintenance At fifteen years the vacuum absorbers should be replac...

Page 64: ...xecute operational procedures Startup and shutdown of the Liebert FS Quick view of operational status View current Mode of Operation View current Status Access System Status reports Check temperatures and voltages Check vital system health indicators Access System History Check number of discharges Check for total hours of operation Check for warnings and faults history Monitor the power flow betw...

Page 65: ...ime during operation Table 4 Control panel keyboard layout refer to Figure 54 Keyboard Location Operation Navigation Keys Keyboard Location Screen Indication Keys 1 Numerical Keypad 11 SOC State of Charge Bar 2 LEDs used for Servicing 12 SOC State of Charge Value 3 F2 Shutdown key Main Screen 13 PWR Bus Power 4 F1 Start Up key Main Screen 14 F5 More Information key Fault Screen 5 Soft Menus 15 F6 ...

Page 66: ... 4 545V 12 3kW SHUT DN MENU F1 F2 F3 F4 F5 F6 MODE STATUS DISCHARGE OK START LOCK D V U C P Status Message Current Operating Mode Option Status Current Security Level Contactor Status PWM Status Charge Status Internal Bus Voltage Menu Button Panel Lock Unlock Button Shutdown Button Startup Button Liebert FS 48020 RPM SOC SOC BUS PWR 73 4 545V 12 3kW CLEAR MENU F1 F2 F3 F4 F5 F6 MODE STATUS FAULT 2...

Page 67: ...x Speed STARTUP READY Close Vext Vchg Max Speed Max Speed 200 STARTUP DISCHARGE Close Vext Vchg Min Speed Max Speed STARTUP COAST Close 330 Vext Vchg 200 Min Speed STARTUP SHUTDOWN Open Vext 330 200 Min Speed STARTUP Open Any Min Speed Max Speed SHUTDOWN Close Vext 330 200 Min Speed SHUTDOWN FAULT Open Any 0 Max Speed STANDBY After CLRFLT Min Speed Minimum operating speed State of Charge SOC will ...

Page 68: ...el can be locked or unlocked for security purposes Locking or unlocking the display panel requires a user password to confirm See 6 3 2 Password PWR Bus Power PWR shows the DC power transfer in kW Positive power indicates DISCHARGE and negative power indicates CHARGE respectively RPM SOC SOC RPM SOC SOC RPM SOC SOC RPM SOC SOC 51050 95 2 51050 95 2 51050 95 2 51050 95 2 V V V Operative Inoperative...

Page 69: ...panel but accessible parameters are limited by security levels The parameters for each level have different number range Unused numbers are reserved for future usage 6 4 Menu Tree and Navigation 6 4 1 Screen Tree Menu Functions The following diagram shows all of the screens accessible from the control panel and the path to bring up these screens The screens are used for configuring the Liebert FS ...

Page 70: ... Menu Discharge Warning Fault Vitals Counters View Set Parameters Rotor Stator IGBT PCM PPM MLM MCM Cabinet 24V PS 1 24V PS 2 FS models only Max Drag Power Min Drag Power Last 10k Drag Max Miser Max Runout Contact Closure Shutdown to Off Bootup Count Hours since bootup Pump On time Fan 1 On time Fan 2 On time FS Serial P or N units only All Level Menu User Level Menu LEGEND ...

Page 71: ...u level Pressing the number for the subject using the numeric keypad will bring up that screen If the subject is preceded by a double arrow symbol instead of a number no fur ther information is available or the parameter may not be modified without security access At each screen and level in the menu tree when finished accessing data or changing system parame ters the user may select DONE using th...

Page 72: ...igure 61 HELP screen for User Setup Parameters Figure 62 Graphical HELP screen for VREG DELTA1 VREG TSOC and VREG DELTA2 Transition setup Pressing the MORE button F1 from Figure 5 8 accesses this screen V_CHARGE SETPOINT V_REG SETPOINT MAX CHARGE CURRENT CHARGE AMPS VOLT V_REG_DELTA 1 V_REG_DELTA TRANSITION SOC V_REG_DELTA 2 520 V 500 V 30 0 A 2 0 A 0 V 0 0 V V HELP DONE 1 2 3 4 5 6 7 V_CHARGE SET...

Page 73: ...the function by entering the number Figure 64 VIEW menu 6 4 5 Time Date In MENU VIEW TIME DATE system time is displayed and can be adjusted However USER secu rity level or higher is required to adjust the time or date see 6 3 2 Password Pressing SET button changes to the edit mode Cursor will blink on NEW TIME You can type in new time data or move to NEW DATE by UP DOWN arrow button Moving to NEW ...

Page 74: ...data can be cleared by RESET button SERVICE or higher level is required to reset the list Figure 68 History view Charge The most recent charge LAST CHARGE is displayed in time sec and energy kW on this screen as are the accumulated charge time energy TOTAL CHARGE See Figure 69 Figure 69 Charge history NOTE If an earlier model Liebert FS serial number P or N flywheel system has been upgraded with t...

Page 75: ...bert FS software holds 35 warning and fault event information respec tively Seven warnings faults are displayed in a single screen Figure 72 Warning history Event list screen Figure 73 Fault history Event list screen HOME DONE 12 34 56 78 12345 12345678 123 sec kW sec kW LAST DISCHARGE TOTAL DISCHARGE DISCHARGE COUNT LIST 08 04 31 06 10 15 D 09 03 21 06 03 11 D 10 03 10 06 20 25 D 11 02 01 06 14 1...

Page 76: ...2 6 4 9 Options Each option if installed can be enabled by pressing its number and its status will then be displayed Additional information on setup and operation of these options is available in the related section of this manual Figure 77 Options view HOME DONE MAX DRAG POWER MIN DRAG POWER LAST 10K DRAG MAX MISER MAX RUNOUT 1 23 1 23 10 0 W 11 30 05 2 0 W 11 29 05 1 0 W 11 30 05 12345 11 28 05 ...

Page 77: ...ON value Pressing the up or down arrows on the keypad will allow you to turn OFF or ON this function Figure 79 Networks view Edit DHCP Once you have turned DHCP OFF press EDIT again and now you will see numbers next to each of the settings Pressing the corresponding number will allow you to enter or change that value At any time you may press CANCEL to cancel the changes Once the changes or entrie...

Page 78: ...uantities are updated continu ously Figure 82 Vitals view 6 4 13 Security Security levels can be changed in the MENU SECURITY screen NOTE Positive values for DC BUS CURRENT and OUTPUT POWER indicate Discharge mode and negative values for same indicate Charge mode HOME DONE INT BUS VOLTAGE EXT BUS VOLTAGE DC BUS CURRENT OUTPUT POWER STATUS OF CHARGE 500 500 100 50 65 78 V V A Kw HOME DONE DRAG POWE...

Page 79: ...hange the password The USER level password should be between 3 12 digits length hence digits after 13th are ignored if more than 12 digits are entered Figure 84 Change password DONE PASSWORD DONE PASSWORD INVALID PASSWORD DONE PASSWORD PASSWORD CONFIRMED DONE CURRENT PASSWORD DONE PASSWORD LOGOUT U CHG PW DONE CURRENT PASSWORD NEW PASSWORD ...

Page 80: ...UT screen Figure 87 Serial numbers 6 4 15 Tools Tools menu has REBOOT function for USER to reboot system Figure 88 Tools for USER DONE CURRENT PASSWORD NEW PASSWORD RE ENTER PASSWORD PASSWORD CHANGED HOME DONE LIEBERT CORPORATION COPYRIGHT 2003 2006 APPL PRI 3 00 SEC 3 01 BL PRI 3 02 SEC 3 01 S N HOME DONE HOME SYSTEM S N FM S N MLM S N PCM S N SO USER 001 001 0001 0002 123 456 7 USER DEFINE DONE ...

Page 81: ...bjects Verify ground conductors are properly sized and connected Verify all printed circuit boards are configured properly Mechanical Inspection Check all control wiring connections for tightness Check all power wiring connections for tightness Check that cabinet is attached to the floor Check all terminal screws nuts and or spade lugs for tightness Check all cooling pump connections Electrical In...

Page 82: ...m Startup Procedure A Liebert technician will perform or direct the following tasks at Initial System Startup Inspection before Initial System Startup Section 5 5 2 of this manual System Control Parameters Setup Assist with Initial System Startup Complete Warranty documentation Complete commissioning documentation Provide basic user training on Liebert FS operation Table 9 Control parameters Contr...

Page 83: ...ooting Up 1 It takes about 25 seconds to load and initialize the primary application software at STARTUP or after reset 2 Title block and firmware versions will be displayed see Figure 82 If the secondary DSP does not boot up properly versions for the secondary DSP may be corrupted or zero 3 EEPROM checksum will be calculated and compared with the stored value EEPROM checksum fault will be generat...

Page 84: ...will then show the Main screen see Figure 55 The System Mode should read OFF The Liebert FS will actively check for presence of sufficient voltage to allow system startup 3 As soon as the UPS DC bus voltage is greater than Vcharge the System Status will change from OFF to STAND BY The F1 STARTUP key will then be enabled 4 Press the F1 STARTUP key Liebert FS Startup Sequence As soon as the F1 START...

Page 85: ...ert FS contains high DC as well as AC voltages With input power off and the battery disconnected high voltage at filter capacitors and power circuits should be discharged within 30 seconds However if a power circuit failure has occurred you should assume that high voltage may still exist after shutdown Check with a voltmeter before making contact Check for voltage with both AC and DC voltmeters pr...

Page 86: ...nce visit per year This preventive maintenance work would normally be done in conjunction with a service visit for another Liebert UPS product The annual visit will require taking the Liebert FS off line for a thorough nonpowered inspection These visits are in addition to the general housekeeping tasks changing air filters etc that can be performed by customer personnel Training Customer training ...

Page 87: ...noted may void your warranty Table 11 Maintenance schedule Item Action Frequency Service Performer Every 1 yr Every 3 yrs Every 6 yrs Every 15 yrs System Visual Inspection Check or Test Liebert Owner System Cleaning if necessary Check or Test Liebert Owner System Testing and adjustments if necessary Check or Test Liebert PCM Capacitor Bank Service or Replace Liebert Flywheel Module Check or Test S...

Page 88: ...ing mal function and should be investigated Items to check include Alarm messages indicate malfunction or impending malfunction A daily check of the operator control panel will help to provide an early detection of problems Refer to Table 16 to interpret alarm messages Tracing a problem to a particular section is facilitated by alarm messages and the metered parameter indications These are stored ...

Page 89: ...10 years The following limited life components are utilized in your Liebert FS In order to prevent a wear out failure of one of these components affecting your critical load operations it is recommended these components be peri odically inspected and replaced before their expected wear out life Individual users may have site specific requirements that differ from these typical life expectations Po...

Page 90: ...t will result is explained In addition to the information displayed on the Main screen other system information that can be used for troubleshooting is available and can be accessed from the Control Panel From the Main screen the Menu screen can be selected by pressing F6 on the Control Panel located below MENU Figure 89 USER level menu Selecting View displays various system statuses including rea...

Page 91: ...ow see Figure 93 If one Warning is present the Warning Label see Table 15 will be displayed While the Warning condition exists and if more than one Warning is present F5 the More Info key will be enabled in the Control Panel window If pressed the separate Warning Labels will be dis played in the Control Panel window Any of eight warnings could occur while the Liebert FS is operating Warnings give ...

Page 92: ...alibrate board RUNOUT HIGH Runout is higher than 2 0 mil Check Vitals and Runout History PWR SPLY VOLT LOW Power supply for PPMC PCMC is lower than 21V Power supply for PPMC PCMC is lower than 21V VIB INOPERATIVE VIB inoperative while enabled Check VIB cable connections and wiring OVERSPEED Speed is higher than the Max Speed Have Certified Service personnel check software settings SET TIME DATE Ti...

Page 93: ...e it waits for one of the fol lowing to occur 1 The condition to clear the fault AUTO CLEAR 2 The unit to automatically transition in SHUTDOWN Mode AUTO SHUTDOWN 3 Operator action OPERATOR CLEAR The Fault condition is indicated by the System Mode displaying FAULT in the Control Panel win dow If there are multiple Fault conditions present the F5 More Info key will be enabled in the Control Panel wi...

Page 94: ...on error with secondary DSP System reboots X PWR SPLY VOLT Power supply voltage is lower than 19V Speed dependent auto shutdown at high speed X X UNDEF PDP INT Undefined PDP interrupt X CURRENT OFFSET AC motor current sensor error X SW OV DC bus voltage is higher than the threshold which is service configurable X CHECKSUM Calculated checksum does not match the stored checksum S CONTACTOR TIME OUT ...

Page 95: ...n History Vitals collect data contact Certified Service Provider MISER FAULT Check calibration in Tools BEARING Contact Service provider Schedule service AUX POWER LOW Check and test Auxiliary Power module INTER PRCR COMM Contact Service provider Schedule service PWR SPLY VOLT Check data in Menu View Electrical UNDEF PDP INT Contact Service provider Schedule service CURRENT OFFSET Contact Service ...

Page 96: ...ces at 1 800 LIEBERT to arrange for system startup NOTE Before beginning installation ensure that your Liebert FS unit is equipped with the correct UPS interconnection kit The first two digits of the Liebert FS model number represent the UPS system the product is designed for as shown in Table 18 Table 18 Key to UPS model interconnection Liebert FS Model Use With Liebert UPS 25FS Liebert Series 30...

Page 97: ...hile the access plates are still set on the top of the Liebert FS cabinet Remove the access plates from the cable access areas in the top of the Liebert FS cabinet prior to cutting entry holes CAUTION After reinstalling access plates be certain that no foreign matter metal shavings insulation or wire fragments etc remains inside the Liebert FS Likewise be certain to block any extra holes in the pl...

Page 98: ...6 Circuit breaker The Liebert FS cabinet is configured for top entry cables in standard configuration The cables can also be run through the side panels The Liebert FS cabinet does not accommodate bottom entry cables The connection of the circuit breaker is described in Figure 135 Elevation drawing Liebert FS cabinet with integrated circuit breaker Refer to this drawing to ensure that the adequate...

Page 99: ...s 610 600T 600 UPS interconnection kit for the Liebert FS is composed of DC Power Interface One Thermal Magnetic Molded Case circuit breaker rated for 250 ADC 600VDC equipped with An undervoltage relay UVR rated for 48VDC 50 mA Auxiliary contacts Normally Open NO and Normally Closed NC Status Control Interface One Status Control Terminal Block used to ensure the status control connections between ...

Page 100: ... open and Undervoltage relay coil excitation voltage Figure 98 Liebert Series 610 600T 600 status control terminal block wiring The recommended gauge for Status Control connection wires is 16 AWG 600VDC 1 3mm2 wire sec tion Wire size and installation must comply with all applicable local regional and national regula tions e g National Electric Code for USA Appendix A 2 3 UPS Configuration Liebert ...

Page 101: ...me to the task of supporting the UPS DC bus NOTE The Software Control Parameter values specified below are recommended These values may require adjustments due to the battery type These must be used unless otherwise specified by the Liebert certified service technician at initial system startup Table 20 Liebert FS Software Control Parameter settings Liebert FS Software Control Parameter Setting Ch...

Page 102: ...ection kit for the Liebert FS is composed of DC Power Interface One Thermal Magnetic Molded Case circuit breaker rated for 250 ADC 600VDC equipped with An undervoltage relay UVR rated for 24VDC 50 mA Auxiliary contacts Normally Open NO and Normally Closed NC Status Control Interface One Liebert Npower Battery Information Board BIB This board is used to ensure the status control connections between...

Page 103: ... system and the Liebert FS some parameters must be checked on the UPS system The UPS rectifier walk in time must be set at a value as low as possible Contact your Liebert rep resentative if your unit has received the upgraded board that permits the setting of rectifier walk in time lower than standard Ensure that the auto battery self test has either been disabled or upgraded to accommodate Lieber...

Page 104: ... on the Liebert FS are in 6 5 3 Control Parameters Setup at Initial System Startup NOTE In this configuration the UPS DC bus usually does NOT have batteries in parallel with the Liebert FS units however parallel operation with batteries is acceptable If batteries to be used are in parallel with the Liebert FS units on the UPS DC bus contact your local Liebert sales representative to arrange a revi...

Page 105: ...terconnection kit for the Liebert FS is composed of DC Power Interface One Thermal Magnetic Molded Case circuit breaker rated for 250 ADC 600VDC equipped with An undervoltage relay UVR rated for 24VDC 50 mA Auxiliary contacts Normally Open NO and Normally Closed NC Status Control Interface One status control terminal Block used to ensure the status control connections between the Liebert FS and th...

Page 106: ...open and Undervoltage relay coil excitation voltage Figure 101 Liebert Series 300 status control terminal block wiring The recommended gauge for status control connection wires is 16 AWG 600VDC 1 3mm2 wire sec tion Status Control wires must be sized and installed in compliance with all applicable local regional and national regulations e g National Electric Code for USA Appendix A 4 3 UPS Configur...

Page 107: ...o the battery type These must be used unless otherwise specified by the Liebert certified service technician at initial system startup Table 26 Liebert FS Software Control Parameter settings Liebert FS Software Control Parameter Setting Charge Voltage 395VDC Regulation Voltage 385VDC Vreg Delta 0VDC Maximum Charge Current See Table 27 Charge Amps Volts See Table 27 Table 27 Liebert FS Software Con...

Page 108: ...ction of the Status Control Terminal Block is illustrated in Figure 102 Please refer to this drawing to ensure that the proper connections are made In case multiple Liebert FS units are connected to the same UPS DC bus please refer to Figure 144 to perform the Status Control connections between each Liebert FS This IKIT includes Status Control Connections that enable transfer of IKIT circuit break...

Page 109: ...eaker is described in Figure 135 Elevation drawing Liebert FS cabinet with integrated circuit breaker Refer to this drawing to ensure that the proper connec tions are made Circuit Breaker Torque Tighten the positive and negative terminals of the DC power connections on the circuit breaker to 250 in lb 29 N m unless the equipment is labeled with a different torque value Appendix A 5 4 UPS Configura...

Page 110: ...at Initial System Startup Table 29 Liebert FS Software Control Parameter settings Liebert FS Software Control Parameter Setting Charge Voltage 436 VDC Regulation Voltage 426 VDC Vreg Delta 0 VDC Maximum Charge Current See Table 30 Charge Amps Volts See Table 30 Table 30 Liebert FS Software Control Parameters varying with UPS size UPS Output Rating kVA 80 120 Liebert FS Maximum Charge Current A 39 ...

Page 111: ...ation with longer run times or higher backup power requirements The Liebert FS units will contribute all together at the same time to the task of supporting the UPS DC bus Instructions on setting these parameters on the Liebert FS are found in 6 5 3 Control Parameters Setup at Initial System Startup NOTE In this configuration the UPS DC bus usually does NOT have batteries in parallel with the Lieb...

Page 112: ... on the Linux operating system which resides on the internal compact flash memory card Dynamic Host Configuration Protocol DHCP has been enabled on the DCM to allow easy inte gration with an existing network Appendix B 2 DCM Installation and Configuration Appendix B 2 1 Installation The DCM has been installed at the front of the Liebert FS inside the door on the service panel and has been securely...

Page 113: ...tom side of the DCM Figure 105 DCM LAN connection DHCP is enabled at the factory A connected DHCP Server automatically assigns an IP Address to the DCM To confirm that the DCM is enabled and operative check the Liebert FS Control Panel From the Main Menu Screen select number 2 View screen Figure 106 Options view Select the number 5 Options screen to view the current status of the options To enable...

Page 114: ...n the keypad will allow you to turn this function Off or On Figure 109 Networks view turn off DHCP Once you have turned DHCP OFF press EDIT again and now you will see numbers next to each of the settings Pressing the corresponding number will allow you to enter or change that value At any time you may press CANCEL to cancel the changes once changes or entries are complete press APPLY to complete e...

Page 115: ...rent ways to browse the data recorded by the DCM Appendix B 2 4 Configuring DCM System Parameters One of the tabs in the menu bar is the DCM system Setup page This page will allow you to custom ize your DCM settings For example you may want to assign a static IP Address to the DCM There are seven fields on the Setup page as seen in Figure 112 Enter data in the fields and once you are done with ent...

Page 116: ...rt FS by a Liebert certified service technician the DCM will be operational There is nothing to turn on or configure Appendix B 3 1 Logging into the DCM Enter the IP Address into the address line of the Internet browser to gain access to the DCM as shown in Figure 111 The DCM s IP Address is described in Appendix B 2 DCM Installation and Configuration The first page that appears is the Status Page...

Page 117: ...h as voltages amps and watts S represents a slow packet for measurements collected over a longer period such as tempera tures L stands for Log files and these contain information on system modes statuses and commands A indicates an alarm file and will contain information on any Faults or Warnings recorded D files indicate a system discharge and allow a user to view the time duration and amount of ...

Page 118: ... marked RST It is adjacent to the RS 232 COM2 Port The DCM will emit a series of beeps if the DCM is reset Allow a minimum of 90 seconds for a complete reboot before attempting to connect to the DCM Figure 115 Data Collection Module reset button Table 33 Troubleshooting What You See What It Means What To Do A gray windows appears in the Web browser when connecting to the DCM The HTML page is not l...

Page 119: ...isolated dry Form C contacts and three digital inputs optical isolator that provide the user with information about the operational mode and state of charge of the Liebert FS as well as the ability for the user to start the system stop the system and clear alarms The VIB consists of the following components 12578 Auxiliary I O Interface Board 11516 User Interface Board UIB 12781 Cable Assembly Mou...

Page 120: ...State of Charge 37 5 8 Output 8 SOC 50 State of Charge 50 9 Output 9 SOC 62 5 State of Charge 62 5 10 Output 10 SOC 75 State of Charge 75 11 Output 11 SOC 87 5 State of Charge 87 5 12 Output 12 Ready Mode Ready SOC 99 13 Output 13 Discharge Mode Discharge 14 Output 14 Shutdown Mode Shutdown 15 Output 15 Warning Mode Warning 16 Output 16 Fault Mode Fault 17 Input 1 Start2 Start Command Issued 18 In...

Page 121: ... COM N C W N O COM N C W N O COM N C W N O COM N C W N O COM N C W N O COM N C W N O COM N C W N O COM N C W N O USER INTERFACE BOARD ASSY 11518 REV I O11 I O12 I O13 I O14 I O15 I O16 I O17 I O18 I O19 I O20 xxxx Xxxxxxxxxx xxxxx xxxxxxx xxxxx xxxxx xxxx xxxx xxxxxx xx x xxxx xxxxx xx x xxxxxx xxxxxxxx xxx xxxxx xxxxxxx xx LIEBERT XXXXX XXXXX XXX S N A B C I O 1 I O 11 I O 13 I O 12 I O 14 I O 15...

Page 122: ...e high Minimum Trigger Voltage 3 5V DC IN relative to COM Maximum Operating Voltage 32V DC IN relative to COM Minimum Input Current 5mA DC Inputs must be present for at least 200ms to be recognized as valid signals Each input has a green status LED to indicate assertion of the signal Appendix C 2 4 VIB Output Specifications Dry contact Form C relay Normally Open NO Normally Closed NC and Common CO...

Page 123: ...sabled and Not Available They are indicated on the Display Panel by 1 0 or NA respectively Enabled State If the VIB is detected when the system is powered up or rebooted it will automatically be enabled If for any reason the VIB has been disabled it can be re enabled by pressing F6 Setup Parameters then F3 UIB Enable While the VIB is enabled the Start Stop and Clear Fault buttons will not be visib...

Page 124: ...provided to the UIB This is indicated by illumination of LD1 on the Auxiliary I O board and LD21Pentagon on the UIB Note that LD2 on the Auxiliary I O board will be illu minated only if the UIB is connected Check the continuity of the cable from pin to pin Appendix C 4 3 Inputs Not Recognized Verify power is present at the VIB Verify the VIB is enabled on the display panel Verify that the proper v...

Page 125: ...r 39FS19ES0000 Liebert Series 610 600T 600 Flywheel Storage Solution 12 100120 00 12 100120 00 12 100120 00 12 100120 02 12 100120 01 12 100120 03 12 100120 08 12 100120 08 12 100120 04 12 100120 09 12 100120 09 12 100120 08 12 100120 10 12 100120 10 12 100120 09 12 100120 11 12 100120 11 12 100120 11 12 100120 12 12 100120 12 12 100120 12 12 100120 13 12 100120 13 12 100120 13 12 100120 14 12 100...

Page 126: ...Three Cabinets no DC Junction Box 12 100120 04 Control Wiring Liebert Series 610 600T 600 300 12 100120 14 One Line Diagram 12 100120 10 Control Wiring Paralleled Units 12 100120 20 One Line Diagram Paralleled Units Parallel Liebert FS Cabinets Four Eight Cabinets with DC Junction Box 12 100120 17 One Line Diagram 12 100120 10 Control Wiring Paralleled Units 12 100120 20 One Line Diagram Parallele...

Page 127: ...Installation Drawings 115 Figure 121 Electrical connections ...

Page 128: ...Installation Drawings 116 Figure 122 Electrical system block diagram ...

Page 129: ...Drawings 117 Figure 123 24 UVR circuit breaker to terminal block wiring Figure 124 48 UVR circuit breaker to terminal block wiring Note PCM is UPS module 12 100120 16 Rev 0 Note PCM is UPS module 12 100120 16 Rev 0 ...

Page 130: ...Installation Drawings 118 Figure 125 Outline drawing Liebert FS cabinet 12 100120 00 Rev 01 ...

Page 131: ...Liebert Series 300 C G 17 C G 19 Liebert FS Liebert Npower UPS Module 12 100120 01 Rev 01 FUSED DISCONNECT Provided by others 120V 60Hz AC 400VA UPS Protected Aux Control Power C G 116 TB1 TB69 C G 18 TB7 TB70 TB6 TB73 C G 29 Liebert FS Liebert Series 300 UPS Module 12 100120 02 Rev 01 FUSED DISCONNECT Provided by others 120V 60Hz AC 400VA UPS Protected Aux Control Power C G 116 TB1 IL TB1 ...

Page 132: ...xternal interconnect diagram Liebert FS cabinet to Liebert Series 610 UPS module Liebert FS Liebert Series 610 UPS Module 12 100120 03 Rev 01 FUSED DISCONNECT Provided by others 120V 60Hz AC 400VA UPS Protected Aux Control Power C G 116 I1 TB1 C G 16 TB1 ...

Page 133: ...ine 3 Gnd N TB1 1 2 3 UVR 1 1 2 2 8 8 6 6 7 7 1 1 2 2 UVR TB1 6 6 8 8 7 7 NOTES 1 Minimum available UV coil current must be N times 50mA where N number of Liebert FS paralleled units 2 16AWG 600VDC minimum wires to be provided and installed by customer or installation contractor 3 Contact closed when circuit breaker is closed 4 Series 600 610 can power a total of three UVRs maximum in any combinat...

Page 134: ... 100120 08 Rev 01 48 1219mm 4 4 112mm 45 1143mm 24 610mm Shipping Support Bands on either side 54 1372mm 76 9 1953mm Front View Right Side View Weight unit only 1300 lb 590kg Shipping Weight 1462 lb 663kg Metal Support Plates one on either side Retain These are the floor mounting brackets 6 1219mm ...

Page 135: ...Installation Drawings 123 Figure 131Elevation drawing Liebert FS cabinet 70 9 1801mm 25 635mm Front Top Bottom 32 5 826mm Right Side Standard Upgraded Interactive Display 12 100120 09 Rev 1 ...

Page 136: ...Installation Drawings 124 Figure 132Control wiring diagram Liebert FS power rack system in parallel for capacity 12 100120 10 Rev 01 ...

Page 137: ...Installation Drawings 125 Figure 133Liebert FS cabinet with optional power terminal block 12 100120 11 Rev 01 Optional Power Terminal Block shown without cover plate ...

Page 138: ...allation Do Not Tighten Half Size View of Floor Anchor Rear Mount 12 100120 12 Rev 01 32 5 825 5mm Right Side View 36 914mm Minimum Front Clearance 12 305mm Overhead Clearance Weight 1300 lb 589 6kg 5 12 7mm 25 635mm Front View Standard Interactive Liquid Crystal Display ...

Page 139: ...Installation Drawings 127 Figure 135Elevation drawing Liebert FS cabinet with integrated circuit breaker 12 100120 13 Rev 01 Factory Integrated Circuit Breaker shown without cover ...

Page 140: ...lly Open Factory Integrated Circuit Breaker 1 FLYWHEEL Normally Open Factory Integrated Circuit Breaker 1 Inverter Rectifier Liebert FS 1 Liebert FS 2 Liebert FS 3 Battery Usage optional Battery DC In Liebert FS Systems in Parallel 3 Out Bi Directional Power Converter When parallel all DC power cables must be identical in length 10 1 12 100120 14 Rev 01 Liebert UPS Module 3 In Bi Directional Power...

Page 141: ...d circuit breaker 1 3 3 4 5 6 7 8 9 10 GND To Liebert FS PCM DC Output NOTE 1 PCM Power Conversion Module TB1 UVR Control NC NO COM To Liebert UPS Module 12 100120 16 Rev 01 UVR Aux Contacts Liebert FS Circuit Breaker Blu Brown Brown Blu Yel Yel Contractor to Provide Cables To Liebert UPS Module ...

Page 142: ...combination of FS units plus module battery disconnect switches Liebert FS Systems in Parallel 3 Out Liebert UPS Module When parallel all DC power cables must be identical in length 10 1 Liebert FS N Inverter Rectifier DC Junction Box Battery Usage optional 12 100120 17 Rev 01 3 In FLYWHEEL Normally Open Circuit Breaker 1 Bi Directional Power Converter Liebert FS 3 FLYWHEEL Normally Open Circuit B...

Page 143: ...FS system with factory integrated circuit breaker supplying Liebert UPS module Battery DC In Liebert FS System 12 100120 18 Rev 0 Liebert UPS Module FLYWHEEL Normally Open Circuit Breaker Rectifier Inverter 3 Out 3 In Battery Usage optional Bi Directional Power Converter ...

Page 144: ...Brown Brown GND 400 401 Liebert FS Circuit Breaker To Liebert FS PCM DC Output Motor Oper Power Yellow N C Blue Yellow Blue N C Brown Brown 12 100120 19 Rev 0 Note 1 PCM Power Conversion Module 101 24 VDC 102 24 VDC 103 Control Relay Power 104 Motor Oper On Signal 105 Motor Oper Off Signal 106 N O 109 Logic GND 113 Therm In 114 Therm Out 112 110 108 N C 107 Common TB4 TB6 TB7 Contractor to Provide...

Page 145: ...Parallel 3 Out Liebert UPS Module When parallel all DC power cables must be identical in length 10 1 Liebert FS N Inverter Rectifier DC Junction Box 12 100120 20 Rev 01 3 In FLYWHEEL Normally Open Circuit Breaker 2 Bi Directional Power Converter Liebert FS 3 FLYWHEEL Normally Open Circuit Breaker 2 Bi Directional Power Converter Liebert FS 2 FLYWHEEL Normally Open Circuit Breaker 2 Bi Directional ...

Page 146: ... factory integrated circuit breaker supplying Liebert UPS UPS DC terminal point of common connection Liebert UPS Module Rectifier Inverter 3 Out 3 In Liebert FS System Bi Directional Power Converter 12 100120 21 Rev 0 FLYWHEEL Normally Open Circuit Breaker VRLA Battery or Flooded Battery ...

Page 147: ...th factory integrated circuit breaker supplying Liebert UPS UPS battery point of common connection Liebert UPS Module Rectifier Inverter 3 Out 3 In Liebert FS System 12 100120 22 Rev 0 FLYWHEEL Normally Open Circuit Breaker VRLA Battery or Flooded Battery Bi Directional Power Converter ...

Page 148: ...rol Terminal Block 3 UVR 9 9 8 8 7 7 6 6 5 5 3 3 10 10 4 4 1 1 2 2 3 5 4 To UPS AUX UVR Notes Unless Otherwise Specified 1 Minimum UV coil current must be N times 50mA where N Number of Liebert FS paralleled units 2 16 AWG 600VDC minimum wires to be provided and installed by customer or installation contractor 3 Contact closed when circuit breaker is closed 4 UVR not available with IKIT CB1 A05 D0...

Page 149: ...300 UPS Cable Group 116 Flywheel Aux Power Customer Provided to Liebert FS TB1 on Fused Disconnect 914 FBO TB1 1 Line 120VAC 3 5A 1 C 16 2 5 mm2 Stranded 500 Ft 150 Meters UPS Protected Auxiliary Control Power 915 FBO TB1 2 Neutral 120VAC 3 5A 916 FBO TB1 3 GND 120VAC 3 5A 1 Each cable group must be run in a separate grounded rigid metal conduit to prevent control signal interference 2 Refer to UP...

Page 150: ... to TB6 on Liebert FS Module Line TB73 1 TB6 1 Motor Op Pwr 120 VAC 100mA 500 FT 150m Neutral TB73 2 TB6 2 Motor Op Neutral N 100mA Liebert N Power UPS Cable Group 19 Flywheel CB IFM From TB70 in UPS Module to TB7 on Liebert FS Module 113 TB70 1 TB7 1 Temp Sensor 24 VDC 100mA 1 C 16 2 5 mm2 Stranded 500 ft 150m 114 TB70 2 TB7 2 Sensor Return 24 VDC 100mA Liebert N Power UPS Cable Group 116 Flywhee...

Page 151: ...ert Series 610 UPS Cable Group 116 Flywheel Aux Power Customer Provided to Liebert FS TB1 on Fused Disconnect 914 FBO TB1 1 Line 120VAC 3 5A 1 C 16 2 5 mm2 Stranded 500 Ft 150m UPS Protected Auxiliary Power Control 915 FBO TB1 2 Neutral 120VAC 3 5A 916 FBO TB1 3 GND 120VAC 3 5A 1 Each cable group must be run in a separate grounded rigid metal conduit to prevent control signal interference 2 Refer ...

Page 152: ...ations Liebert FS and Liebert HiPulse WIRING SPECIFICATIONS FOR THE LIEBERT FS AND LIEBERT HIPULSE ARE AVAILABLE BY CONTACTING Your local Liebert Sales Representative Your local Liebert Service Representative Liebert Corp at 1 800 Liebert 1 800 543 2378 ...

Page 153: ...stallation Drawings 141 Figure 149 Floor mounting template 16 406mm NOTE If hole is drilled too deep backfill to correct to proper depth 2 25 57mm max 4X O5 8 16mm Mason Drill x 2 00 51mm min 29 1 2 749mm ...

Page 154: ...Installation Drawings 142 Figure 150 System mounting kit Drill Template Dwg 1 6 Bolts and Washers come with cabinet 3 7 4 5 2 8 ...

Page 155: ...ING COIL FLYWHEEL MODULE MCM BACKPLANE POWER CONVERSION MODULE CONTROLLER ANALOG AXIAL AXIS CONTROLLER Z ANALOG RADIAL AXIS CONTROLLER LOWER Y ANALOG RADIAL AXIS CONTROLLER LOWER X ANALOG RADIAL AXIS CONTROLLER UPPER Y ANALOG RADIAL AXIS CONTROLLER UPPER X MAIN CONTROL MODULE FAN 1 FAN 2 PUMP COOLING SYSTEM UPPER BEARING SENSOR UPPER BEARING POWER LOWER BEARING SENSOR LOWER BEARING POWER CIRCUIT B...

Page 156: ...Installation Drawings 144 Figure 152 Power line diagram ...

Page 157: ...ont door open 3 Cabinets shown connected as one system When connected to a UPS module all power and control wiring supplied by customer standard or Liebert option 4 See installation operation and maintenance manual for additional information 5 All external wiring is to be in accordance with national and local electrical codes 6 Bus wiring must be capable of handling total load current 7 Power conn...

Page 158: ...nt door open 3 Cabinets shown connected as one system When connected to a UPS module all power and control wiring supplied by customer standard or Liebert option 4 See installation operation and maintenance manual for additional information 5 All external wiring is to be in accordance with national and local electrical codes 6 Bus wiring must be capable of handling total load current 7 Power conne...

Page 159: ...of floor material of given thickness plus properties of large diameter washer and fastener should result in lateral load capability to withstand shear due to load F 1500 lb 680kg parallel to floor For thicker floors that might require a bolt length longer than can fit inside mounting channel insert bolt from below with nut above F F F 29 75mm 16 406mm TOP VIEW ...

Page 160: ... 10 kADC INPUT AC AUX Auxiliary Voltage 110VAC 230VAC 50 60Hz Auxiliary Power Rating 400VA ENVIRONMENTAL Operating Temperature 20 C to 50 C 4 F to 122 F Startup Temperature 0 C to 50 C 32 F to 122 F Non Operating Temperature 20 C to 80 C 4 F to 176 F Humidity 5 to 95 non condensing Operating Altitude Up to 3 000 meters 9 842 feet above sea level Non Operating Altitude Up to 12 000 meters 39 370 fe...

Page 161: ...verifying the resistance between the following points expected values are given in some instances PE and PPM Box 0 Ohms PE and MCM Box 0 Ohms PE and outer containment 0 Ohms PE and door 0 Ohms PE and external capacitor box 0 Ohms PE and right side of enclosure 0 Ohms PE and left side of enclosure 0 Ohms PE and bottom of enclosure 0 Ohms PE and top of enclosure 0 Ohms PE and water slide 0 Ohms PE a...

Page 162: ...d to the Liebert FS This is supplementary information refer to appropriate sections of the user manual for details on installation and operation Appendix F 2 Backup AC Power Supply Specification Note Connection to a 480VAC supply requires a 480 to 110 transformer available from Liebert as an option Appendix F 3 Recommended Backup Power Supply Configuration Voltage 110 to 230VAC 400VA Frequency 50 ...

Page 163: ...nd 157 Figure 156 A single Liebert FS DC unit operating with a UPS in conjunction with batteries Figure 157 Multiple Liebert FS DC units operating with a UPS in conjunction with batteries BACKUP AC POWER SUPPLY Liebert FS Grid supply UPS AC Output Battery pack UPS DC bus 3 Liebert FS units Grid supply UPS AC Output Battery pack UPS DC bus BACKUP AC POWER SUPPLY Distribution panel NOTE Distribution...

Page 164: ... UPS and without batteries attached to the DC bus Figure 159 Multiple Liebert FS units operating with a UPS and without batteries attached to the DC bus BACKUP AC POWER SUPPLY Liebert FS Grid Supply UPS Output UPS DC Bus Fed from a protected AC supply either the output of another UPS or a separate feeder supply 3 Liebert FS Units Grid Supply UPS Output UPS DC Bus BACKUP AC POWER SUPPLY Distributio...

Page 165: ...ardware using energy from the flywheel It will discharge normally until 25000 RPM then change to shutdown mode and drive down to 3500 RPM At this speed it can no longer support itself and the unit will turn off The flywheel will safely drop onto the mechanical touchdown bearings and will slowly come to a stop Loss of external DC supply loss of backup supply and a fault message appears on the contr...

Page 166: ...Auxiliary Backup AC Power Supply 154 ...

Page 167: ......

Page 168: ...ebert Corporation All names referred to are trademarks or registered trademarks of their respective owners Technical Support Service Web Site www liebert com Monitoring 800 222 5877 monitoring emersonnetworkpower com Outside the US 614 841 6755 Single Phase UPS 800 222 5877 upstech emersonnetworkpower com Outside the US 614 841 6755 Three Phase UPS 800 543 2378 powertech emersonnetworkpower com En...

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