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14

RECEIPT

Installation guide FFB brake motors

5286 en - 2015.04 / a

1 - RECEIPT

Check the state of the brake motor; if there is any damage to 

the motor or even its packaging, inform the carrier.

Check that the brake motor conforms to the order (mounting 

arrangement, information on the nameplates). 

1.1 - Identification

Motor nameplate

Brake nameplate

FFB250NU001 

Mf :  

26 Nm 

S N° : 4446890/000 

U :  180 VDC 

I :  295 mA 

Motor size : 145 

Nmax :  4500 rpm 

II 3 D Ex tc IIIB T125°C Dc 

FFB 2 

6.10 kg

         

2

6

7

8

11

10

Essential information included on the nameplates:

1

Motor series, frame size

2

FFB brake type 

3

Speed of rotation (rpm) 

4

Rated power (kW) 

5

Motor voltage (V) 

6

Motor and brake manufacturing no.

7

Mf: Braking torque (N.m)

8

U: Brake coil voltage (VDC) 

9

Duty - Duty (operating) factor

10

I: Coil current (mA)

11

Specific (ATEX) 

 marking

Informations to be remembered for spare parts orders

Definition of symbols

T

: Impregnation index 

IE2

: Efficiency class 

IP-- IK--

: Index of protection*

Ins. Cl.F

: Insulation class

(Ta) 40°C

: Ambient operating temperature 

cos P or 

j

: Power factor

A

: Rated current

: Delta connection

Y

: Star connection

*IK: Shock resistance

The motor can withstand a weak mechanical shock (IK 08 

according to EN 50102). 

The user must provide additional 

protection if there is a high risk of mechanical shock.

Bearings

DE: Drive end bearing

NDE: Non drive end bearing

Marking

: Legal mark of conformity of product to the requirements 

of European Directives

C

US

166631

®

: CSA certified product, UL conformity

1.2 - Storage

Store  the  equipment  in  a  clean,  dry  location,  protected 

from shocks, vibrations, variations in temperature and in an 

environment with relative humidity of less than 90%.

Storage for longer than 6 months leads to special conditions, 

we will be happy to discuss these with you.

After storage for a period of more than 6 months, disconnect 

the brake power supply unit and check the winding insulation 

resistance (phase/earth resistance higher than 10 MΩ). Drain 

any condensation water. 

2 - RECOMMENDATIONS

2.1 - Commissioning

The brake motor is designed to operate at the speeds indicated 

on the nameplate (do not exceed the maximum speeds stated 

in our technical catalogues).

Comply with the voltages and frequencies indicated on the 

nameplate (do not deviate by more than 5% from the voltage 

extremes on the nameplate and by more than 1% from the 

frequencies).

F

or hoisting applications, do not use a motor that is not rated 

S3  (except  for  variable  speed).  Do  not  use  a  motor  with  a 

different duty type from that on the nameplate no. 

.

2.2 - Mechanical installation

(Also see manual 1889)

If the brake motor has been stored at a temperature lower 

than -10°C, heat it and turn the shaft manually before starting 

up the machine.

If the brake motor is to be used at a temperature lower than 

-25°C, it must not be fitted with a sensor. It can be fitted with 

thermocouples.

Ensure there is minimum clearance (corresponding to 

the length of the cover) at the non-drive end of the brake 

motor  so  it  can  be  put  down  (inspections  and  brake 

adjustments).

Install the brake motor in conditions conforming to those on 

the order (temperature, relative humidity, altitude).

When the brake motor is fitted with lifting rings, these are 

for  lifting  the  brake  motor  on  its  own  (tighten  the  ring,  if 

necessary, before handling).

Mount the brake motor in the position specified on the order, 

on a flat, rigid base in order to prevent distortion and vibration.

Ensure the fixing screws are tightened to the correct tightening 

torque (class 8.8 minimum according to ISO 898-1), the screw 

diameter must be the right size for the fixing holes.

Ensure the mechanical shafts are aligned and the coupling 

and pulley are mounted in accordance with good practice.

Summary of Contents for Leroy-Somer FFB

Page 1: ...2015 04 a Reference 5286 en 4 Installation guide Brake motors FFB en ...

Page 2: ...ust be taken before working on any stationary device Mains voltage disconnected and no residual voltage present Careful examination of the causes of the stoppage blocked transmission loss of phase cut out due to thermal protection lack of lubrication etc Electric brake motors are industrial products They must therefore be installed by qualified experienced and authorized personnel The safety of pe...

Page 3: ...fore liable to be changed without notice CONTENTS 1 RECEIPT 14 1 1 Identification 14 1 2 Storage 14 2 RECOMMENDATIONS 14 2 1 Commissioning 14 2 2 Mechanical installation 14 2 2 1 Brake with options 15 2 3 Electrical connection 15 2 3 1 Terminal box 16 2 3 2 Optional cable gland 16 2 4 Wiring diagrams 16 2 4 1 Motor 16 2 4 2 Brake coil 17 2 4 3 Encoders 17 2 4 4 Forced ventilation unit 18 2 4 5 Opt...

Page 4: ...these with you After storage for a period of more than 6 months disconnect the brake power supply unit and check the winding insulation resistance phase earth resistance higher than 10 MΩ Drain any condensation water 2 RECOMMENDATIONS 2 1 Commissioning The brake motor is designed to operate at the speeds indicated on the nameplate do not exceed the maximum speeds stated in our technical catalogues...

Page 5: ...actuates a microswitch discrete fixed on the yoke If the brake lining is worn 0 6 mm the microswitch is actuated and informs the user of the need to adjust the air gap or change the brake lining if it is less than the required minimum See the Adjusting the air gap procedure in ref 5287 FFB maintenance 2 3 Electrical connection The cables should be connected with the power off by qualified personne...

Page 6: ...nd type Standard cable gland polyamide Cable size Tightening torque Min cable Ø mm Max cable Ø mm Gland and body N m ISO 20a 5 12 2 ISO 20 7 14 2 ISO 25 9 18 3 FLS ES series Brass anchoring cable gland Cable gland type Brass anchoring cable gland Cable size Tightening torque Min cable Ø mm Max cable Ø mm Gland and body N m ISO 20a 6 10 4 ISO 20 8 12 4 ISO 25 11 5 18 6 The terminal box is watertigh...

Page 7: ...V DC 2 4 3 Encoders Standard incremental encoder 5 VDC 1024 or 4096 rev Brake with separate power supply Identification Process POC 2 Classement File T10C003 CAHIER DES CHARGES CODEURS ENCODER TECHNICAL SPECIFICATIONS Révision F Date 24 02 2014 Page 3 9 DEPARTEMENT Annule et remplace Cancels and replaces Q1T053 Révision E du of 07 05 2013 Doc type S6T002 Rev A du of 12 12 2011 M R I 1 2 2 Connecti...

Page 8: ... 400V Power supply on V and W Brown Blue Black CP2 Z U C P 1 W V L N U1 blue U2 brown U1 U2 1 ph 230 V for frame size 71 230 or 400 V SINGLE PHASE FORCED VENTILATION for frame size 80 132 C F LS ES 160 THREE PHASE FORCED VENTILATION for frame size 160 1 SPEED 2 VOLTAGES L1 L2 L3 W2 U2 V2 L1 L2 L3 U1 V1 W1 W2 U2 V2 L1 L2 L3 U1 V1 W1 2 4 5 Options Thermal protection Standard thermal protection Class...

Page 9: ...ing or compressed air is always preferable to wet cleaning To ensure the brake motor operates correctly remove any dust or foreign bodies that might clog the brake moving parts the cover grille and the housing fins Always clean at reduced pressure from the center of the brake motor outwards to avoid introducing dust and particles under the seals Draining condensation water Temperature variations c...

Page 10: ...the bearings structural problems electrical problems etc M 01V M 02V M 02A M 02H M 01H 1 3 4 2 6 7 5 Detector Measurement Measurement points M01V M01H M02V M02H M02A Shaft E01 E02 E03 E04 E05 Accelerometer For measuring vibrations X X X X X Photo electric cell For measuring speed and phase balancing X Clamp ammeter For measuring current D C and 3 phase A C X X X Multimeter For measuring voltages X...

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