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3

notes

• the valve can be installed in the pipe-line either 

with or without the actuator mounted on top of the 
valve. Make sure that you can turn the disc cautious 
so you can detect a mismatch resulting from a disc 
touching the adjacent piping.

• Do not use the valve as a support of the pipe line 

construction.

• adjacent piping must be positioned so that minimal 

piping stresses are transmitted to the valve flanges 
during or after installation.

• Handling and lifting of the valves during installation 

Must be performed following the same instructions 
described in previous paragraph ‘1.3 Handling’.

1.  Check whether the flange distance meets 

the valve face-to-face dimensions. spread 
with adequate tooling the flanges for easy 
insertion of the valve.

2.  Close the valve so far, that the disc edge is 

at least 10 mm within the body.

3.  Insert the valve between the flanges, center 

the valve body and insert all flange bolts.

4.  Maintain the valve flange alignment while 

gradually removing the flange-spreaders 
and tighten the flange-bolts hand tight.

5.  slowly open and close the valve to check 

for adequate disc clearance.

6.  Cross-tighten all bolting to the proper torque.

2.4 Valve verification

Check the operation of the valve by operating 
it to ‘full open’ and ‘full close’. to verify the 
valve operation, the disc position indicator on 
the actuator or the manual operator should 
rotate between the ‘full open’ and ‘full close’ 
indicators. Generally the valve disc travels 
clockwise to close.

Keystone

 Butterfly valves Paraseal

InstallatIon and maIntenance InstructIons

imPortant

Mating flange faces should be in good condition 
and free of dirt and/or inclusions. Both pipe 
insides to be well cleaned.

2.5.3 Thermal

a.  If the valve is used in applications with a 

fluid temperature above 40°C the outside 
of the body might be hot. sufficient 
measurements should be taken to avoid 
burning. a manual operated valve should be 
opened and closed with sufficient protection 
for the personnel operating the valve. 
for example: protecting gloves.

B.  Hot surfaces can be a potential source of 

ignition of environment.

2.5.4 Operational

Closing a valve too fast may result in 
waterhammer in the upstream part of the 
pipeline. Waterhammer results in excessive 
stresses in the valve’s body and will cause 
severe damage.
Waterhammer should be avoided in all 
circumstances.
Due to differential pressure across the valve 
disc, butterfly valves have the tendency to 
be closed by the flow. this is called dynamic 
torque. take care when unlatching or removing 
the valve operating mechanism. the valve 
might be closed by the dynamic torque created 
by the flow.

2.5 sources of possible danger

this section contains some examples of 
possible foreseen danger sources.

2.5.1 Mechanical

a.  When manual operators are used, available 

space should be checked in order to avoid 
hands being clamped.

 B. Mechanical sparks caused on impact of 

valve and e.g. tooling, are a potential source 
of ignition of surrounding atmosphere.

2.5.2 Electrical

If static charges or stray electrical currents 
can initiate explosions, the valve should be 
grounded to earth.

Summary of Contents for Keystone

Page 1: ...o be greased with silicone grease if not present anymore 3 All surfaces in contact with seats have to be thoroughly cleaned and greased with silicone grease if stored for more than 5 months Recommendations 1 Temperature storage temperature below 25 C above 0 C preferable below 15 C 2 Humidity storage conditions should be such that condensation does not occur store in a dry environment Maximal 50 r...

Page 2: ...ersonnel making any adjustments to the valves should utilize suitable equipment All required personal protection means should be worn 2 The line must be depressurized before installing the valve 3 Personnel trained in all aspects of manual and mechanical handling techniques only must carry out handling of the valves 4 Misuse of the valve is not allowed For example the valve handles actuators or ot...

Page 3: ...c travels clockwise to close Keystone Butterfly valves ParaSeal Installation and maintenance instructions Important Mating flange faces should be in good condition and free of dirt and or inclusions Both pipe insides to be well cleaned 2 5 3 Thermal A If the valve is used in applications with a fluid temperature above 40 C the outside of the body might be hot Sufficient measurements should be take...

Page 4: ... the actuation 4 Secure the disc with proper lifting equipment 5 Remove the bottom plug or cover 6 Remove the nut of the thru bolt at bottom hub 7 Mark the position of the bottom shaft and of the driving shaft versus the disc 8 Pull the driving shaft and belonging thru bolt out off body and disc If required use threaded hole in stemhead Support shaft and disc during removal It is possible that als...

Page 5: ...bolt 11 Snap ring 12 Key Parts list Part Name 1 Body 2 Disc 3 Driving top shaft 4 Bottom shaft 5 Seat 6 Bearing 7 Nut spring washer 8 Plug 9 Seal 10 Thru bolt 11 Bushing Parts list Part Name 1 Body 2 Disc 3 Driving top shaft 4 Bottom shaft 5 Seat 6 Bearing 7 Nut spring washer 8 Plug 9 Seal 10 Thru bolt 11 Key Keystone Butterfly valves ParaSeal Installation and maintenance instructions ...

Page 6: ...bility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Keystone is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Emerson...

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