Emerson Keystone Installation And Maintenance Instructions Manual Download Page 2

2

Keystone

 Butterfly valves Paraseal

InstallatIon and maIntenance InstructIons

2.1 Valve inspection

1.  Carefully remove the valve from the 

shipping package (box or pallet) avoiding any 
damage to the valve or, in case of automated 
valves, to the electric or pneumatic/
hydraulic actuator or instrumentation.

2.  Confirm that the materials of construction 

listed on the valve nameplate are 
appropriate for the service intended and are 
as specified.

3.  It is not allowed to use third party spare 

parts. In case of third party spare parts, 
safe operation is not guaranteed.

yy

D max./min.

Q

2.3 Valve installation

the valves are bi-directional and may be fitted 
in either direction relative to the flow. the valve 
will control flow equally in either direction. the 
recommended installation position is shaft 
horizontal and the lower disc edge opening 
down-stream. (especially for slurry service 
and media with a tendency for sedimentation). 
for optimum valve control and smooth 
performance, it is recommended to have a 
10 to 20 pipe diameters of straight run inlet 
piping and 3 to 5 pipe diameters straight outlet 
piping. a valve is no crow-bar. Do not use the 
valve to spread the flanges. seat damage might 
be the result.

2 installation

Warning

For safety reasons, it is important to take the 
following precautions before you start work on 
the valve:
1.  Personnel making any adjustments to the valves 

should utilize suitable equipment. All required 
personal protection means should be worn.

2.  The line must be depressurized before 

installing the valve.

3.  Personnel trained in all aspects of manual and 

mechanical handling techniques only must 
carry out handling of the valves.

4.  Misuse of the valve is not allowed. For 

example: the valve, handles, actuators or other 
parts may not be used as ‘climbing 

tools’.

5.  Ensure that valve pressure/temperature 

limitations marked on the identification tag are 
within the service conditions. The trim number 
on the valve’s tagplate identifies the valve 
materials. See Product Manual for valve specific 
P/T diagram and trim number definition.

6.  Ensure that valve materials are compatible 

with the pipeline fluid.

2.2 Flange and pipe compatibility

Check matching of flange drilling pattern of 
valve and pipe flange before assembly.
flanges have to meet the following 
requirements:
-

 

the face inside diameter should be:

  D min. :  the valve Q-dim adequate 

disc clearance.

  D max.:  the inside diameter (ID) of standard 

pipe for the nominal size IsO 4200.

  for larger inside pipe diameters 

contact factory.

-

 

If the flange (or pipe) is provided with a 
raised face, the diameter of this shall be at 
least 10 mm larger than the yy-dimension 
of the valve.

-  the use of the flange gaskets is not allowed 

since it might damage the valve.

-  the Keystone seat face design eliminates 

the need for the gaskets.

-   use flange bolting in agreement with 

appropriate standard.

do not use flange gaskets!

Summary of Contents for Keystone

Page 1: ...o be greased with silicone grease if not present anymore 3 All surfaces in contact with seats have to be thoroughly cleaned and greased with silicone grease if stored for more than 5 months Recommendations 1 Temperature storage temperature below 25 C above 0 C preferable below 15 C 2 Humidity storage conditions should be such that condensation does not occur store in a dry environment Maximal 50 r...

Page 2: ...ersonnel making any adjustments to the valves should utilize suitable equipment All required personal protection means should be worn 2 The line must be depressurized before installing the valve 3 Personnel trained in all aspects of manual and mechanical handling techniques only must carry out handling of the valves 4 Misuse of the valve is not allowed For example the valve handles actuators or ot...

Page 3: ...c travels clockwise to close Keystone Butterfly valves ParaSeal Installation and maintenance instructions Important Mating flange faces should be in good condition and free of dirt and or inclusions Both pipe insides to be well cleaned 2 5 3 Thermal A If the valve is used in applications with a fluid temperature above 40 C the outside of the body might be hot Sufficient measurements should be take...

Page 4: ... the actuation 4 Secure the disc with proper lifting equipment 5 Remove the bottom plug or cover 6 Remove the nut of the thru bolt at bottom hub 7 Mark the position of the bottom shaft and of the driving shaft versus the disc 8 Pull the driving shaft and belonging thru bolt out off body and disc If required use threaded hole in stemhead Support shaft and disc during removal It is possible that als...

Page 5: ...bolt 11 Snap ring 12 Key Parts list Part Name 1 Body 2 Disc 3 Driving top shaft 4 Bottom shaft 5 Seat 6 Bearing 7 Nut spring washer 8 Plug 9 Seal 10 Thru bolt 11 Bushing Parts list Part Name 1 Body 2 Disc 3 Driving top shaft 4 Bottom shaft 5 Seat 6 Bearing 7 Nut spring washer 8 Plug 9 Seal 10 Thru bolt 11 Key Keystone Butterfly valves ParaSeal Installation and maintenance instructions ...

Page 6: ...bility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Keystone is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Emerson...

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