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KEYSTONE

 OPTISEAL F14/16 - 15/17 AND BREWSEAL BUTTERFLY VALVES

INSTALLATION AND MAINTENANCE INSTRUCTIONS

1 STORAGE AND HANDLING

1.1 Storage

When valves are to be stored for some time 
(2 months or more) before being fitted, storage 
should be in the original delivery crates 
or cases.

1.1.1 Storage conditions

The valves should be stored off the ground 
in a clean, dry indoor area.
Protect the valve from temperature and 
humidity extremes, and exposure to excessive 
dust, moisture, vibration, deformations, 
sunlight and ozone.

Recommendations

1.  Temperature: storage temperature below 

25°C, above 0°C preferable below 15°C.

2.  Humidity: storage conditions should be such 

that condensation does not occur, store in 
a dry environment. Maximal 50% relative 
humidity.

3.  Light: valve rubbers should be protected 

from light, in particular direct sunlight or 
strong artificial light with high ultra violet.

Intended valve use

The valve is intended to be used only in 
applications within the pressure/temperature 
limits indicated in the P/T diagram of 
the product manual.
When the valve is used in an end-of-line function, 
PED Cat-I applications are allowed only. For 
other categories, please contact the factory.

VCIOM-00747-EN 15/05

IMPORTANT

Before valves are being installed or used 
the following actions are recommended.
1.  Valves/parts have to be inspected and 

thoroughly cleaned if required.

2.  Rubber parts need to be greased with silicone 

grease if not present anymore.

3.  All surfaces in contact with seats have to be 

thoroughly cleaned and greased with silicone 
grease if stored for more than 5 months.

1.2 Handling

To prevent damage during handling, 
the valves should be lifted by hand or using 
appropriate lifting equipment. The valves 
should be protected from external events e.g. 
(bumps, hitting and vibration) during transport.
Any flange protection caps need to be removed 
before the valve is mounted in the pipeline.
Lift the valve with great care from the transport 
package (crate, pallet). While handling or 
installing the valve, ensure that no damage 
occurs to the valve, the pneumatic/electrical/-
hydraulic actuator or other instrumentation.

2 SPARE PARTS

Only original Keystone spare parts are 
allowed to be used. Safe operation can not be 
guaranteed if third party spare parts are used.

4.  Ozone: storage rooms should not 

contain any equipment generating ozone. 
E.g. lamps, electric motors.

Before installation these instructions must be fully read and understood

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Summary of Contents for KEYSTONE OPTISEAL F14

Page 1: ...categories please contact the factory VCIOM 00747 EN 15 05 IMPORTANT Before valves are being installed or used the following actions are recommended 1 Valves parts have to be inspected and thoroughly cleaned if required 2 Rubber parts need to be greased with silicone grease if not present anymore 3 All surfaces in contact with seats have to be thoroughly cleaned and greased with silicone grease if...

Page 2: ...e working pressure Flange compatibility e g PN 10 16 Temperature e g 40 120 C Body e g GJL 250 3 2 Flange and pipe compatibility Check matching of flange drilling pattern of valve and pipe before assembly Flanges have to meet the following requirements The face inside diameter should be D min the valve Q dimension adequate disc clearance D max the optimum inside diameter ID is equal to the inside ...

Page 3: ... bolts hand tight 5 Slowly open the valve completely The disc is in line with parallel flats or keyway in stem head Keyway points towards disc edge 6 Maintain the valve flange alignment while gradually removing the flange spreaders and tighten the flange bolts hand tight 7 Slowly close and open the valve to check for adequate disc clearance 8 Cross tighten all bolting to the proper torque Do not o...

Page 4: ...urrents can initiate explosions the valve should be grounded to earth 3 5 3 Thermal A Isolation should be used on valves with application temperatures 40 C and 20 C to prevent them from being touched to avoid burning B If the valve is used in hot gas fluid applications that might give exothermic reactions precautions must be taken so that the valve surface can not lead to danger for people or the ...

Page 5: ...d in valve 1 Cycle and flush with valve open to remove debris 3 Seat is damaged 2 Replace seat Jerky operation 1 Extreme dry application 1 Put some silicon oil on seat or increase size of actuator 2 Air supply actuator inadequate 2 Increase air supply pressure and or volume KEYSTONE OPTISEAL F14 16 15 17 AND BREWSEAL BUTTERFLY VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS 5 Pull the disc stem a...

Page 6: ...lief hole Parallel flats Parallel flats Mounting holes Mounting holes OPTISEAL FIGURE 14 AND BREWSEAL OPTISEAL FIGURE 16 AND BREWSEAL Parts identification 1 Dirt scraper 5 Seat 2 Shaft bushing 6 Disc stem 3 Body 7 Split seal 4 Bearing not for grey cast iron body 8 Body screws KEYSTONE OPTISEAL F14 16 15 17 AND BREWSEAL BUTTERFLY VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS ...

Page 7: ...ts 2 Insert the bushing in top neck 3 Collapse the seat in the shape of a round bottom heart firmly place the bottom part of the seat into position in the body Align the holes in the seat properly with the holes in the body 4 Insert the shaft with sufficient silicone grease so far that it protrudes approximately 10 mm into the inside bore of the seat Install the disc with the disc screw holes towa...

Page 8: ...hing 2 Disc 8 Plug 3 Seat 9 O ring 4 Shaft 10 Circlip 5 Disc screw 11 Dirt scraper 6 O ring Parts identification 1 Body 7 Bushing 2 Disc 8 Plug 3 Seat 9 O ring 4 Shaft 10 Circlip 5 Disc screw 11 Dirt scraper 6 O ring Mounting holes Flange locating holes Through holes for 350 600 mm Tapped holes for sizes 700 900 mm Top view Top view FIGURE 17 FIGURE 15 ...

Page 9: ...9 2017 Emerson All rights reserved ...

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