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FloBoss 107 Instruction Manual

Revised June-2017

Troubleshooting

7-1

Chapter 7

– Troubleshooting

In This Chapter

7.1

General Guidelines ............................................................................. 7-1

7.2

Graphical User Interface (GUI) ........................................................... 7-2

7.3

Checklists ........................................................................................... 7-4

7.3.1

LEDs ...................................................................................... 7-4

7.3.2

Serial Communications ......................................................... 7-4

7.3.3

Inputs/Outputs ....................................................................... 7-5

7.3.4

Preserving Configuration and Log Data ................................ 7-6

7.3.5

ROCLINK 800 Configuration Software .................................. 7-6

7.3.6

Powering Up .......................................................................... 7-7

7.3.7

Multi-Variable Sensor (MVS) ................................................. 7-7

7.3.8

Resistance Temperature Detector (RTD) ............................. 7-7

7.3.9

IEC 62591 Module ................................................................. 7-8

7.3.10

Network Radio Module (NRM) .............................................. 7-8

7.4

Procedures ......................................................................................... 7-8

7.4.1

Resetting the FB107 .............................................................. 7-9

7.4.2

Restarting and Reconfiguring the FB107 .............................. 7-9

7.4.3

Troubleshooting Analog Inputs............................................ 7-10

7.4.4

Troubleshooting Analog Outputs ......................................... 7-11

7.4.5

Troubleshooting Discrete Inputs ......................................... 7-12

7.4.6

Troubleshooting Discrete Outputs ....................................... 7-12

7.4.7

Troubleshooting Pulse Inputs .............................................. 7-13

7.4.8

Troubleshooting RTD Inputs ............................................... 7-13

7.4.9

Troubleshooting the Multi-Variable Sensor (MVS) .............. 7-15

7.4.10

Troubleshooting the Enhanced Comm Module (ECM) ....... 7-16

7.4.11

Troubleshooting the Dual Variable Sensor (DVS)............... 7-16

7.4.12

Troubleshooting the Pressure Module (PIM) ...................... 7-17

7.4.13

Troubleshooting AI/DI .......................................................... 7-18

7.4.14

Troubleshooting the Discrete Output Relay (DOR) ............. 7-18

This chapter provides generalized guidelines for troubleshooting the
FB107. Use the procedures in this chapter before you remove power, after
you restore power, or if you disassemble the FB107.

The following tools are required for troubleshooting:



A personal computer (

PC) running Windows

2000 (with Service Pack

2), Windows XP, or Windows Vista



ROCLINK 800 software.



Flat-head (size 1/10 inch) screwdriver.



Philips (size 0) screwdriver.

7.1

General Guidelines

When you are attempting to diagnose a problem with a FB107:



Write down what steps you have taken.

Summary of Contents for FloBoss 107

Page 1: ...Remote Automation Solutions Part Number D301232X012 Form Number A6206 June 2017 FloBoss 107 Flow Manager Instruction Manual ...

Page 2: ...sion date of each page appears at the bottom of the page opposite the page number A change in revision date to any page also changes the date of the manual that appears on the front cover Listed below is the revision date of each page if applicable Page Revision All Pages June 2017 All Pages December 2015 All Pages May 2013 All Pages September 2009 Initial issue February 2007 ...

Page 3: ...13 1 4 Firmware 1 14 1 4 1 History Points 1 15 1 4 2 Alarm Log 1 16 1 4 3 Event Log 1 17 1 4 4 Security 1 17 1 4 5 I O Database 1 18 1 4 6 Function Sequence Tables FST 1 18 1 4 7 PID Control 1 18 1 4 8 Spontaneous Report By Exception SRBX Alarming 1 19 1 4 9 Softpoints 1 19 1 4 10 Opcodes 1 19 1 4 11 Pass Through Communications 1 19 1 4 12 ROC and Modbus Protocols 1 19 1 4 13 User C Programs 1 20 ...

Page 4: ... 3 4 Wiring Power to the CPU Module 3 7 Chapter 4 Inputs and Outputs 4 1 4 1 I O Description 4 1 4 2 Installing a Module 4 5 4 3 Removing a Module 4 6 4 4 Wiring a Module 4 7 4 5 Selecting the Type of I O 4 7 4 6 Analog Inputs AI 4 9 4 6 1 Wiring the Analog Inputs 4 9 4 7 8 Point Analog Input Digital Input AI DI Module 4 11 4 7 1 Wiring the 8 Point AI DI 4 11 4 8 Analog Outputs AO 4 13 4 8 1 Wirin...

Page 5: ...Module Setup 6 4 6 1 3 Lightning Protection 6 6 6 2 Dual Variable Sensor DVS Overview 6 7 6 2 1 Installing Removing a DVS 6 8 6 2 2 Physically Connecting a DVS 6 9 6 2 3 Configuring a DVS 6 10 6 3 Pressure Module PIM Overview 6 10 6 3 1 Installing Removing a Pressure Module 6 11 6 3 2 Configuring a Pressure Module 6 13 6 4 Additional Technical Information 6 14 Chapter 7 Troubleshooting 7 1 7 1 Gen...

Page 6: ...9 Troubleshooting the Multi Variable Sensor MVS 7 15 7 4 10 Troubleshooting the Enhanced Comm Module ECM 7 16 7 4 11 Troubleshooting the Dual Variable Sensor DVS 7 16 7 4 12 Troubleshooting the Pressure Module PIM 7 17 7 4 13 Troubleshooting AI DI 7 18 7 4 14 Troubleshooting the Discrete Output Relay DOR 7 18 Appendix A Glossary A 1 Index I 1 ...

Page 7: ...tory Points 1 15 1 4 2 Alarm Log 1 16 1 4 3 Event Log 1 17 1 4 4 Security 1 17 1 4 5 I O Database 1 18 1 4 6 Function Sequence Tables FST 1 18 1 4 7 PID Control 1 18 1 4 8 Spontaneous Report By Exception SRBX Alarming 1 19 1 4 9 Softpoints 1 19 1 4 10 Opcodes 1 19 1 4 11 Pass Through Communications 1 19 1 4 12 ROC and Modbus Protocols 1 19 1 4 13 User C Programs 1 20 1 5 ROCLINK 800 Configuration ...

Page 8: ... topics contained in this manual 1 2 FloBoss 107 Overview A 32 bit microprocessor based electronic flow computer the FB107 electronically measures monitors and manages flow This economical flow computer reliably and accurately performs flow calculations temperature measurements and data archival Note You configure the functionality of the FB107 and monitor its operation using a personal computer P...

Page 9: ...ons including those requiring logic and sequencing control using a Function Sequence Table FST A Local LOI Communication Port B Slot 0 CPU Module C CPU I O Assembly D Input Power Connector E Memory Backup Battery Connector F Slot 3 I O or MVS module G Slot 2 I O MVS module or COM module COM2 H Slot 1 I O MVS or COM module COM3 I Wire Channel Cover J Display Connector K Integral Sensor Connector Fi...

Page 10: ...Information Revised June 2017 A Slot 4 I O or MVS module B Slot 5 I O or MVS module C Connects to FloBoss 107 base unit D Slot 7 I O or MVS module E Slot 6 I O or MVS module F Wire Channel Cover Figure 1 2 FloBoss 107 Expansion Rack D A F E B C ...

Page 11: ...re 100 ohm resistance thermal device RTD input Battery and super capacitor backed memory retention to provide short and longer term data configuration and operational integrity when the FB107 is not in service or is in storage Three built in communication ports Input power and output loop power Extensive applications firmware 1 3 Hardware The FB107 is available with four basic configurations Non i...

Page 12: ...ing database historical configuration alarms and events data 1 3 2 Backplane The backplane board routes signals to and from the CPU to the I O modules application modules expansion rack the Multi Variable Sensor and communication modules 1 3 3 Expansion Rack The four slot optional expansion rack see Figure 1 3 enables the FB107 to expand its I O capabilities to meet your needs The expansion rack s...

Page 13: ...ization and diagnostics SRAM static random access memory with battery backup Data logs and configuration Flash ROM Read only memory Firmware image 32 bit microprocessor and the real time operating system RTOS provide both hardware and software memory protection Optional CPU I O assembly and terminations see Figure 1 4 Figure 1 4 CPU ...

Page 14: ...PU Board temperature originating at the CPU 1 3 7 Built in Communications The FB107 supports up to four communication ports The base CPU has three built in communication ports Local Operator Interface RS 232C LOI for asynchronous serial communication Local Port EIA 485 RS 485 COM1 for asynchronous serial communication EIA 232 RS 232 COM2 for serial communication Local Operator Interface Port The L...

Page 15: ... Default values for the EIA 485 RS 485 communications are 19 200 baud rate 8 data bits 1 stop bit no parity 10 millisecond key on delay and 10 millisecond key off delay The maximum baud rate is 115 2 Kbps EIA 232 RS 232 Serial Communications COM2 COM2 allows for EIA 232 RS 232 asynchronous serial communication protocols with baud rates from 300 to 115 2 K host serial interface COM2 provides standa...

Page 16: ... deliver 80 mA to power two field devices that connect back to the two analog inputs Note The CPU I O assembly uses the CPU s loop power output and ground connections The I O module only supports 24 volts dc loop output power When 10 volts is selected the loop output power will be 10V depending on input power supply 1 3 10 Optional Inputs and Outputs The input output I O options for the FB107 prov...

Page 17: ...more information on FB107 I O modules 1 3 11 Optional Communication Modules COM3 Optional communication modules provide the ability to send and receive data through COM3 The COM3 port is capable of initiating a message in support of Spontaneous Report by Exception SRBX alarming You can install communication modules in slots 1 or 2 on the base unit Installing a communications module in slot 1 on th...

Page 18: ...r runs See Chapter 6 Sensors and Transducers for more information 1 3 13 Optional Integral Sensors The FB107 supports a Dual Variable Sensor DVS or a Pressure module PM either of which attaches to the bottom of an FB107 enclosure and connect to the DVS port on the FB107 s base unit See Chapter 6 Sensors and Transducers for more information 1 3 14 Optional License Key The optional application licen...

Page 19: ...n 1 13 Figure 1 5 Polycarbonate enclosure with a DVS module Figure 1 6 Steel enclosure with a PIM module 1 3 16 Optional LCD Touchpad The optional LCD Touchpad provides an external user interface to the process and operational information contained in the FB107 Use the ...

Page 20: ...ock Determining task execution 1992 AGA 3 flow calculations with user selectable AGA8 compressibility Detail Gross 1 or Gross 2 1996 AGA 7 flow calculations with user selectable AGA8 compressibility ISO5167 2003 flow calculations ROC or Modbus host or slave ASCII or RTU Establishing and managing communications Communications based on the ROC protocol or Modbus slave and host ASCII or RTU protocol ...

Page 21: ...system A sample TLP might be analog input T rack location B1 L and Engineering Units P Together these three components the type T the logical L and the parameters P identify specific pieces of data that reside in an FB107 database Collectively this three component address is often called a TLP 1 4 1 History Points The FB107 saves history to either of two databases Standard or Extended History You ...

Page 22: ...al of 35 or 60 daily historical logs for every history point The Daily Log is recorded at the configured contract hour every day with a time stamp that is the same as the Hourly Log Each history point has daily historical log entries unless the history point is configured for FST controlled logging Min Max Historical Log The Min Max database displays the minimum and the maximum values for the data...

Page 23: ...fashion with new entries overwriting the oldest entry when the buffer is full The event log provides an audit trail history of past operation and changes The system stores the event log separately from the alarm log to prevent recurring alarms from overwriting configuration audit data In addition to providing functionality for appending new events to the log the event log allows host packages to r...

Page 24: ...s in static RAM and is backed up to flash memory when you issue the Save Configuration function through ROCLINK 800 Note You must first enable FSTs Configure Control FST Registers in order to make them available 1 4 7 PID Control The PID Control applications firmware provides Proportional Integral and Derivative PID closed loop control for a FB107 which enables the stable operation of a feedback c...

Page 25: ...Opcodes Use the Opcode Table to group data being polled for more efficient communications You can assign parameters from different point types can be assigned to the opcode table data points which can substantially reduce the number of polls from a host computer The FB107 supports eight opcode tables each with 44 values 1 4 11 Pass Through Communications By using the FB107 communications ports Pas...

Page 26: ...pplication programs developed in User C to provide functionality not included in the firmware such as calculations for steam and custom communication drivers Examples of custom User C programs include Flow calculation Properties calculations Communications programs Special applications You can transfer licenses for User C programs to the FB107 using ROCLINK 800 s License Key Administrator function...

Page 27: ... collect history values from the FB107 using ROCLINK 800 or another third party host system You can view history directly from the FB107 or from a previously saved disk file For each history segment you can configure the number of periodic history values archived the frequency of archiving the periodic values the number of daily values archived and the contract hour ROCLINK 800 can create an EFM E...

Page 28: ...place the lithium battery 1 6 2 Diagnostic Monitoring The electronics board has five diagnostic inputs incorporated into the circuitry for monitoring system integrity Access these analog inputs using the I O function of ROCLINK 800 software Configure I O Refer to Table 1 1 Table 1 1 System Analog Inputs System AI Point Number Function Point of Origination Normal Range E1 Logic voltage CPU 3 0 to 3...

Page 29: ...tion ports 1 7 Flow Measurements Gas and liquid calculation methods include AGA and API Chapter 21 compliant for AGA linear and differential meter types AGA3 Differential for gas AGA7 Pulse ISO 9951 for gas AGA8 Compressibility for Detailed ISO 12213 2 Gross I ISO 12213 3 and Gross II for gas ISO 5167 Differential FB107 firmware completes full calculations every second on the configured meter run ...

Page 30: ...ment of Natural Gas by Turbine Meters 2006 and use the AGA8 method for determining the compressibility factor The ISO5167 2003 firmware calculates gas flow Measurement of fluid flow occurs through pressure differential devices inserted in circular cross section pipes running full The AGA8 method calculates the compressibility factor based on the physical chemistry of the component gasses at specif...

Page 31: ...puts I O FB107 IO1 D301236X012 FloBoss 107 6 Point Analog Output Discrete Output Module FB107 AODO D301637X012 FloBoss 107 HART Module FB107 HART D301639X012 FloBoss 107 Resistance Temperature Device RTD Module FB107 RTD D301465X012 FloBoss 107 Communication Modules FB107 COM D301237X012 FloBoss 107 Enhanced Communication Module FB107 ECM D301642X012 FloBoss 107 Dial up Modem Module FB107 DIAL D30...

Page 32: ...FloBoss 107 Instruction Manual 1 26 General Information Revised June 2017 This page is intentionally left blank ...

Page 33: ...1 Removing the CPU Module 2 15 2 4 2 Installing the CPU Module 2 16 2 4 3 Resetting the CPU 2 16 2 5 License Keys 2 16 2 6 Startup and Operation 2 17 2 6 1 Startup 2 17 2 6 2 Operation 2 17 This chapter provides generalized guidelines for the successful installation and operation of the FB107 2 1 Installation Requirements Planning helps to ensure a smooth installation Be sure to consider location ...

Page 34: ...nitoring locations and site requirements Examples of these restrictions are distance from pipe flanges and hazardous area classifications Locate the FB107 to minimize the length of signal and power wiring Locate antennas for radio and cellular communications with an unobstructed signal path If possible locate antennas at the highest point on the site and avoid aiming antennas into storage tanks bu...

Page 35: ...al Revised June 2017 Installation and Use 2 3 4X Ø4 8 0 19 134 4 5 29 6 22 158 0 5 00 127 0 15 5 0 61 9 1 0 36 196 1 7 72 177 8 7 00 Figure 2 1 Side and Front View of FloBoss 107 Base Unit Figure 2 2 FloBoss 107 and Expansion Rack ...

Page 36: ...up B Atmosphere containing hydrogen gases or vapors of equivalent hazards o Group C Atmosphere containing ethylene gases or vapors of equivalent hazards o Group D Atmosphere containing propane gases or vapors of equivalent hazards For the FB107 to be approved for hazardous locations it must be installed according to the National Electrical Code NEC Article 501 and any local code requirements if ap...

Page 37: ...l Electrical Code Article 250 83 1993 paragraph c defines the material and installation requirements for grounding electrodes The National Electrical Code Article 250 91 1993 paragraph a defines the material requirements for grounding electrode conductors The National Electrical Code Article 250 92 1993 paragraph a provides installation requirements for grounding electrode conductors The National ...

Page 38: ...osure which is either flange mounted or saddle clamp mounted directly on the meter run and grounded with a ground rod or grid system On pipelines without cathodic protection the pipeline itself may provide an adequate earth ground Place the FB107 in an enclosure mounted directly on the meter run Test with a ground system tester to make sure the pipeline to earth impedance is less than 2 ohms If th...

Page 39: ...r size 0 Flat blade screwdriver size 2 5 mm 0 1 inch Flat blade screwdriver large 2 2 2 Installing the FloBoss 107 without an Expansion Rack To install the FB107 base unit without the expansion rack 1 Using the four holes on the FB107 base unit mark the points at which the base unit should attach to the wall refer to Figure 2 4 2 Drill four holes into the wall 3 Position the FB107 to line up with ...

Page 40: ...screws Torque screws to 10 12 in lbs 2 2 3 Installing the FloBoss with an Expansion Rack The expansion rack has connectors for the I O MVS and application modules Do not remove the backplane from the housing The backplane does not contain any field serviceable parts If the backplane requires maintenance please contact your local sales representative Notes The alignment of the connectors between th...

Page 41: ... power to the FB107 Note Depending on your installation you may require wall anchors or longer screws than are supplied Using an Adapter Plate To simplify installation you can purchase an optional metal adapter plate product number FS1ADP 2 for the FB107 base unit and expansion rack After you secure the adapter plate to its location using 8 mounting screws the base unit and expansion rack attach d...

Page 42: ... rack and the attachment posts should appear in the left most holes on the expansion rack s plastic housing 6 Secure the expansion rack to the adapter plate by attaching two 8 mounting screws in the upper and lower left most holes in the expansion rack Torque screws to 10 12 in lbs Note Adding an expansion rack and the modules may require you to adjust your FB107 power consumption requirements Ref...

Page 43: ...e of the slot cover in 2 Lift up and remove the slot cover Note If you remove a module for an extended period install a slot cover over the empty module slot to prevent dust and other matter from getting into the FB107 To install a module slot cover 1 Place the slot cover over the empty slot The tabs on the left side of the slot cover help align the cover in the empty slot 2 Lower the slot cover u...

Page 44: ...pe lithium model CR2032 DL2032 Caution To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap When working on units located in a hazardous area where explosive gases may be present make sure the area is in a non hazardous state before performing procedures Performing these procedures in a hazardous area could ...

Page 45: ...ot field replaceable 2 4 Central Processor Unit CPU The FB107 base unit has four slots Slot 0 is reserved for the CPU module The CPU provides connections to the field wiring and surge and static discharge protection for the field wiring Electronics include the RTD comms and power The CPU contains the firmware the three built in communication ports and LEDs a reset RST switch RTD input and a power ...

Page 46: ... G Ground Black H RS 485 A I RS 485 B J RS 232 Tx K RS 232 Rx L RS 232 RTS M Ground N RTD Source O RTD P RTD Q RTD Return R Loop Output Power S Power Input T EIA 232 RS 232 Local LOI Port U EIA 485 RS 485 COM1 V EIA 232 RS 232 COM2 W Reset Switch X Resistance Thermal Device RTD Figure 2 7 CPU Module R S T U V W X B C D E F G A H I J K L M N O P Q ...

Page 47: ...te before performing procedures Performing these procedures in a hazardous area could result in personal injury or property damage To remove the CPU module 1 Perform the backup procedure described in Preserving Configuration and Log Data in Chapter 7 Troubleshooting 2 Remove power from the FB107 3 Remove all wiring from the CPU 4 Place your fingers on the ridged edges on both sides of the CPU modu...

Page 48: ...s at the back of the CPU module fit securely into the connectors on the backplane 4 Wire the CPU see Figure 2 7 5 Review Restarting and Reconfiguring the FB107 in Chapter 7 Troubleshooting 6 Return power to the FB107 2 4 3 Resetting the CPU The FB107 CPU provides a reset RST switch see Figure 2 7 Use it to restore the FB107 to factory default settings See Resetting the FB107 in Chapter 7 Troublesh...

Page 49: ...ns Apply power to the FB107 The power input PWR LED indicator should light green to indicate that the applied voltage is correct and a valid operation is active After the start up diagnostics RAM and other internal checks complete you should be able to log in to the FB107 which indicates the FB107 completed a valid reset sequence If you cannot log on to the FB107 refer to Chapter 7 Troubleshooting...

Page 50: ...e COM1 through COM3 ports The FB107 has a number of software settings parameters which you must configure using ROCLINK 800 on a PC before the unit is calibrated and placed into operation Normally the PC is connected to the LOI port of the FB107 to transfer configuration data into the FB107 although you can perform much of the configuration off line and later load it into the FB107 The FB107 firmw...

Page 51: ...wer terminals either through the AUX PWR IN connection on the base unit or through the power connections on the CPU module convert external input power to the voltage levels the FB107 s electronics require A AUX PWR IN B Power Input C CPU Module Figure 3 1 FB107 Power Inputs Caution When installing units in a hazardous area make sure all installation components selected are labeled for use in such...

Page 52: ... Isolation occurs between the CPU and the field logic Using ROCLINK 800 you can configure the I O on the CPU module to set the loop output power to 10 volts dc or 24 volts dc The 24 volt setting of the loop output power is used to power devices that require 24 volts dc to ground allowing the external device to send the FB107 a 4 to 20 mA signal based on pressure temperature level and such The 10 v...

Page 53: ... EmersonProcess com Remote Support Support_login html and look for FB107_Power_Wksht xls under Downloads Download the spreadsheet to calculate and manage variations on your particular power requirements Table 3 2 Estimated Power Consumption by Module Valid Slots Module Description Base Idle No Load Max Active Full Load Loading Factor Module Power2 in mW 0 CPU Non Isolated 360 360 100 360 0 CPU Non...

Page 54: ...Field Power represents the active load Total Power is the sum of the two values representing the maximum of all modules at all times 2 Voltage indicates 12 V dc or 24 V dc Power Input module 3Current calculated as Total Power Input Voltage represents the system current as well as any added external current through communications devices 4Miscellaneous identifies several components Battery Voltage ...

Page 55: ...sheet would resemble Power Total Power 6258 System Power mW 2071 Field Power mW 4187 Voltage Input Voltage V dc 12 0 Field Voltage V dc 24 Current System Current mA 521 5 Communications mA Average 300 0 Total Current mA on Power System 821 5 Miscellaneous Battery Voltage 12 0 Battery Capacity Amp Hour 72 0 Depth of Discharge 20 Available Hours 70 1 Days of Autonomy 2 92 A Calculated by adding base...

Page 56: ...efore you attempt any type of wiring Wiring powered equipment could result in personal injury or property damage To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap I O wiring requirements are site and application dependent Local state or NEC requirements determine the I O wiring installation methods Direct...

Page 57: ...ession terminals The input power termination IN IN uses a removable connector and accommodates wiring size 16 to 24 AWG Refer to Section 3 3 Wiring Connections The FB107 accepts input voltages from 8 0 to 30 0 volts at the PWR IN IN input power terminals Labels on the CPU see Figure 3 2 identify the IN terminal for positive power connection 8 0 to 30 0 volts power and the IN terminal for negative ...

Page 58: ...FloBoss 107 Instruction Manual 3 8 Power Connections Revised June 2017 This page is intentionally left blank ...

Page 59: ...ce Temperature Detector RTD Input 4 22 4 14 1 Wiring the RTD Input 4 22 4 15 6 Point AO DO Module 4 23 4 15 1 Wiring the 6 Point AO DO Module 4 24 4 16 HART Module 4 24 4 16 1 Wiring the HART Module 4 25 4 17 Resistance Temperature Detector RTD Module 4 26 4 17 1 Wiring the RTD Module 4 26 4 18 IEC 62591 Module 4 27 4 18 1 Wiring the IEC 62591 Module 4 28 4 19 Related Product Data Sheets 4 28 This...

Page 60: ...it and in slots 4 through 6 on the expansion rack I O support for the FB107 includes Analog inputs AI that provide the ability to monitor various analog field values Discrete inputs DI and pulse inputs PI that provide the ability to monitor various discrete and pulse input field values Analog outputs AO and discrete outputs DO that provide the ability to manage various control devices RTD input pr...

Page 61: ...op Output Power B AI1 DI1 C GND Common D AI2 DI2 E AO DO1 F AO DO1 G DO2 H DO2 I PI1 DI3 J GND Common K PI2 DI4 L NC No Connection M GND Common Figure 4 1 I O Module Table 4 1 I O Terminations on the I O Modules Termination Number I O Type 13 Loop Output Power 12 AI1 DI1 11 GND Common 10 AI2 DI2 9 AO DO1 8 AO DO1 A B C D E F G H I J K L M ...

Page 62: ...017 Termination Number I O Type 7 DO2 6 DO2 5 PI1 DI3 4 GND Common 3 PI2 DI4 2 NC No Connection 1 GND Common A AI1 DI1 B GND Common C AI2 DI2 D AO DO1 E AO DO1 F DO2 G DO2 H PI1 DI3 I GND Common J PI2 DI4 Figure 4 2 CPU Module s Optional I O Assembly A B C D E F G H I J ...

Page 63: ... of the following If there is a module currently in the slot remove that module Refer to Section 4 3 Removing a Module If the slot is currently empty remove the slot cover 4 Ensure that the module cover the piece with ridged edges is closed against the body of the module This enables the locking mechanism to secure the module in the slot 5 Insert the module in the slot on the base unit or expansio...

Page 64: ...earth ground 8 Return power to the FB107 9 Connect to ROCLINK 800 and log in 10 Configure the I O point Note You must perform a power re start to enable the ROCLINK 800 software to identify the module 4 3 Removing a Module To remove an I O module 1 Remove power from the FB107 2 Remove the wiring or the removable terminal blocks from the module 3 Place your fingers on the ridged edges on both sides...

Page 65: ...erations To connect the wire to the removable block compression terminals 1 Strip inch of insulation from the wire 2 Insert the bare end into the clamp beneath the termination screw 3 Tighten the screw taking care not to over torque it Expose a minimum of bare wire to prevent short circuits Allow some slack when making connections to prevent strain Note Twisted pair cable is recommended for I O si...

Page 66: ...l 4 8 Inputs and Outputs Revised June 2017 Note Figure 4 5 shows the default values for an I O module Figure 4 4 FloBoss 107 ROCLINK 800 User Interface 3 Click the I O Setup tab Figure 4 5 I O Setup 4 Select the types of I O to use ...

Page 67: ...re 4 5 The analog input AI channels are scalable but typically measure either 4 to 20 mA analog signal 1 to 5 volts dc signal If required you can calibrate the low end of the analog signal to zero The terminal blocks can accommodate size 16 to 24 AWG 4 6 1 Wiring the Analog Inputs The terminals for connecting the analog input wiring are shown in Figures 4 6 and 4 7 The terminal is the positive sig...

Page 68: ... a 4 to 20 mA signal based on pressure temperature level and such The 10 volt loop output power is intended for low power transmitters that send a 1 to 5 volts dc rather than a 4 to 20 mA signal The loop current is designed to deliver 80 mA to power two field devices that connect back to the two analog inputs EXTERNALLY POWERED POWER EXTERNAL DEVICE ANALOG DISCRETE DEVICE EXTERNALLY POWERED CONTAC...

Page 69: ...he 8 Point AI DI The terminals for connecting the AI DI wirings are shown in Figures 4 8 through 4 10 The terminal is the positive signal input and the GND terminal is the signal common These terminals accept a voltage signal in the 0 to 5 volt range The GND terminal is internally connected to common so the analog input channels function as single ended inputs only Use the LOOP terminal to power e...

Page 70: ...you can use ROCLINK 800 to configure the channel as necessary OPEN DRAIN TYPE OR OPEN COLLECTOR DEVICE EXTERNALLY POWERED CONTACT CLOSURE DEVICE EXTERNALLY POWERED DISCRETE DEVICE DISCRETE DEVICE Figure 4 8 DI Wiring INTERNALLY POWERED DEVICE ANALOG Figure 4 9 AI Wiring Internal Power ...

Page 71: ... device requiring analog control The AO includes the power supply connections The analog outputs use a 12 bit D A converter with default A D values of 0 and 3250 0 to 100 EU values Note Select AO as the I O Type for the selectable analog output discrete output when you configure it for use as an analog output Refer to Figure 4 5 4 8 1 Wiring the Analog Outputs The terminals provided on the CPU mod...

Page 72: ...atched DI remains in the active state until reset Other parameters can invert the field signal and gather statistical information on the number of transitions and the time accumulated in the on or off state The DI senses the low voltage less than 0 5 V dc which signals the FB107 electronics that the relay contacts have closed The opening of the contacts allows the voltage to rise and the DI signal...

Page 73: ...gether The discrete input is designed to operate only with non powered discrete devices such as dry relay contacts open collector devices or isolated solid state switches Use of the DI channel with powered devices may cause improper operation or damage OR OPEN DRAIN TYPE OR OPEN COLLECTOR DEVICE EXTERNALLY POWERED CONTACT CLOSURE DEVICE EXTERNALLY POWERED Figure 4 12 Discrete Input Wiring on CPU M...

Page 74: ...ated with a change of DO If the DO is in momentary or toggle mode you can enter a minimum time on of 50 milliseconds 05 seconds Notes Select DO as the I O Type for the selectable analog output discrete output when you configure it for use as a discrete output Refer to Figure 4 5 When using the discrete output to drive an inductive load such as a relay coil place a suppression diode across the load...

Page 75: ... HIGH SIDE SWITCH Figure 4 14 Discrete Output Wiring High Side Switch on CPU Module 4 11 Discrete Outputs Relay DOR Module The Discrete Output Relay DOR module provides control over various discrete output field devices An FB107 can support a maximum of six DOR modules DOR modules provide six channels of discrete outputs that may be set to send a control signal to a specified device Refer to Figur...

Page 76: ...ed fail safe value When a request is made to change the state of a DO the request is immediately sent to the DO If the DO is in momentary or toggle mode you can enter a minimum time on of 50 milliseconds 05 seconds Note When using the discrete output to drive an inductive load such as a relay coil place a suppression diode across the load This protects the DO from the reverse Electro Motive Force ...

Page 77: ...used to interface to open collector open drain type solid state devices Use the PI to interface to self powered devices Acceptable PI voltage levels range between 0 5 volts dc low and 1 5 volts dc high Caution The pulse input is designed to operate with non powered devices such as dry contacts or isolated solid state switches Use of the PI with externally powered devices may cause improper operati...

Page 78: ...r a variety of localized FB107 applications operating in the RS 485 physical environment These might include a Gas Chromatograph application module which would provide a Modbus interface between the FB107 and an external GC a level sensor application a Coriolis interface or an ultrasonic interface Note For detailed instructions on using these modules refer to the specific documentation for those p...

Page 79: ... positive wire to the PWR connection and the negative wire to the GND connection on the APP485 module However this may not be appropriate in all circumstances Check with your local Remote Automation Solutions representative for the solution relevant to your situation FIELD DEVICE EXTERNAL POWER POWER EXTERNAL DEVICE FIELD POWER EXTERNAL DEVICE FIELD USER SUPPLIED 120 OHM TERMINATION RESISTOR A B A...

Page 80: ...ough to add a significant resistance then perform calibration in a manner that considers this According to RTD charts as little as 0 23 ohms adds 1 F During operation the RTD is read every scan period The value from the RTD is linearized and then it is sent to processing as an analog input The AI routine converts this value to engineering units and checks alarming 4 14 1 Wiring the RTD Input Tempe...

Page 81: ...for the RTD being used may differ A Red B White C Jumper Figure 4 20 RTD Sensor Wiring on CPU Module 4 15 6 Point AO DO Module This module provides six single ended analog outputs or field effect transistor FET switch discrete outputs You use ROCLINK 800 Configuration software to configure each individual channel All modules have removable terminal blocks for convenient wiring and servicing The te...

Page 82: ...ring Figure 4 22 Analog Output 1 5 V Wiring DEVICE POWER SOURCE DEVICE POWER SOURCE Figure 4 23 Discrete Output High Side Switch Wiring Figure 4 24 Discrete Output Low Side Switch Wiring 4 16 HART Module The HART Highway Addressable Remote Transducer module allows the FB107 to communicate with HART devices using the HART protocol The HART module receives signals from and transmits signals to HART ...

Page 83: ... HART module is considered to be a HART Host primary master interface with a Class 1 Conformance classification The HART module can also be configured with ROCLINK 800 Configuration Software for use as a secondary master in redundant applications Note ROCLINK 800 supports the ability to enable or disable the termination resistor on the module This resistor switch defaults to Enabled set it to Disa...

Page 84: ...modules The module monitors the temperature signal from an RTD within a fixed range The module provides three channels for measuring the resistance of 2 wire 3 wire or 4 wire 100 ohm platinum RTD sensors with an alpha equal to 0 00385 Ω Ω C Surge protection techniques eliminates the need for fuses reducing maintenance needs at remote locations The module is self resetting after a fault clears 4 17...

Page 85: ...The IEC 62591 module when installed in a FB107 and wired to a Smart Wireless Field Link enables you to communicate with a network of up to 25 WirelessHART devices installed in the field Note Each FB107 supports only one IEC 62591 module For complete instructions on installing and configuring the module and the Smart Wireless Field Link refer to the IEC 62591 Wireless Interface Instruction Manual F...

Page 86: ...apter Table 4 4 Additional Technical Information Name Form Number Part Number FloBoss 107 8 Point AI DI Module FB107 AIDI D301464X012 FloBoss 107 6 Point Analog Output Discrete Output Module FB107 AODO D301637X012 FloBoss 107 Discrete Output Relay Module FB107 DOR D301466X012 FloBoss 107E Enclosure Options for Pulse Inputs FB107 ENC D301276X012 FloBoss 107 Application Module FB107 APP D301665X012 ...

Page 87: ...FB107 communicates to external devices through its local operator interface port LOI the COM1 EIA 485 RS 485 port the COM2 EIA 232 RS 232 port or optionally on COM3 using a communications module Note You can place communication modules only in slots 1 and 2 on the FB107 base unit The communication terminals and communication modules provide communications between the FB107 and a host system or ext...

Page 88: ...FloBoss 107 Instruction Manual 5 2 Communications Revised June 2017 Figure 5 1 EIA 232 RS 232 Communication Module Figure 5 2 EIA 485 RS 485 Communication Module ...

Page 89: ...its no parity and 1 stop bit Note The LOI port located on the FB107 base unit see Figure 1 1 is factory wired into the LOI port on the CPU You can use either LOI port but not both EIA 485 RS 485 Located on the CPU and labeled 485 see Figure 5 3 the COM1 port provides asynchronous serial communications and is the standard for differential data transmission over distances of up to 1220 m 4000 ft EIA...

Page 90: ...gure 5 5 and the Dial Up Modem module see Figure 5 14 Note COM3 activates only when you install a communication module in slot 1 Use ROCLINK 800 to configure the modules Each communication module uses a separate single ended channel from the other modules The field interface protects the electronics in the module LEDs display the RX receive and TX transmit signals for EIA 232 RS 232 communications...

Page 91: ...e firmware redirects the CPU module s communication port COM2 to the type of module installed in slot 2 Configure COM2 based on the type of communication module installed in slot 2 The hardware decides which signals to use depending on whether a communication module is installed in slot 2 All other communication ports are not affected 5 3 Wiring the Local Operator Interface LOI Port The Local Oper...

Page 92: ...e to the PC s COM port 3 Connect to ROCLINK 800 software and log in 4 Click the Direct Connect icon 5 Configure communications for the other built in and modular communications I O modules AGA meter parameters and other configuration parameters 5 4 Wiring EIA 485 RS 485 Communications The EIA 485 communications provides for RS 485 signals on COM1 port located on the CPU labeled 485 COM2 located on...

Page 93: ...istor at the end of the line The value of each termination resister should equal the cable impedance typically 120Ω for twisted pair Table 5 2 EIA 485 RS 485 Field Wiring Terminals Label Definition A Transmit Receive B Transmit Receive NC No connection comm module only NC No connection comm module only NC No connection comm module only GND Ground common 5 5 Wiring EIA 232 RS 232 Communications The...

Page 94: ...5 3 EIA 232 RS 232 Field Wiring Terminals Label Definition TX Transmit data signals that data is being transmitted from the comm port RX Receive data signals that data is being received at the comm port RTS Ready to Send signals that the port is ready to transmit NC No connection comm module only NC No connection comm module only GND Ground common 5 6 Liquid Crystal Display LCD Touchpad The FB107 ...

Page 95: ...USB 2 0 port See Figure 5 6 The FB107 supports up to two ECM modules installed in slot 1 and 2 of the FB107 base unit Note When you install a communication module in slot 2 on the base unit the system redirects the communication port COM2 on the CPU to the type of module in slot 2 Caution Disable sleep mode when using the Enhanced Communications module Also set clock speed to 14 MHz or higher Use ...

Page 96: ... the ECM ROCLINK 800 Version 1 85 and higher provides this file ECM_USB_DRIVER inf Note Before you begin this installation process verify that you have installed Version 1 85 or higher of ROCLINK 800 and version 1 30 or higher of the FB107 firmware Also if your PC already has this particular USB driver installed the USB connection is automatic Connect a USB cable from your computer to the USB port...

Page 97: ...struction Manual Revised June 2017 Communications 5 11 Figure 5 7 Device Manager Select Other devices and double click ECM USB Device The ECM USB Device Properties screen displays Figure 5 8 ECM USB Device Properties ...

Page 98: ...107 Instruction Manual 5 12 Communications Revised June 2017 Select the Update Driver button Figure 5 9 Update Browser Software Select Browse my computer for driver software Figure 5 10 Update Browser Software ...

Page 99: ...ubfolders checkbox is selected and click Next Figure 5 11 Windows Security Windows finds the ECM_USB_DRIVER inf file begins the installation process and a warning message displays Select Install this driver software anyway Figure 5 12 Installing Driver Software Windows copies the driver file into the default System32 folder and then displays a confirmation screen ...

Page 100: ...n After you install the ECM you should verify the installation To verify that you have correctly installed the ECM connect to ROCLINK 800 but do not connect to a device Right click COM1 Device on the displayed tree and select Properties from the pop up menu Figure 5 14 Pop up Menu The Communications Parameters screen displays ...

Page 101: ...slots 1 or 2 of the FB107 base unit which provides power and control signals to activate COM2 or COM3 See Figure 5 15 The module is FCC part 68 approved for use with public switched telephone networks PSTNs A label on the side of the module casing provides the FCC registration number and the ringer equivalent Note When you install a communication module in slot 2 on the base unit the system redire...

Page 102: ...work Radio Module NRM The Network Radio Module NRM is an integral part of the Distributed RTU Network and allows the FB107 to communicate wirelessly It has the ability to broadcast and detect information from other RTUs for easier and faster interconnection and communication setup The NRM provides a wireless solution of transferring data from RTU to another RTU within the Distributed RTU Network D...

Page 103: ...ctions refer to the Distributed Network Module Instruction Manual part D301727X012 5 10 Additional Technical Information Refer to the following documents available at www EmersonProcess com Remote for additional and most current information on each of the modules discussed in this chapter Table 5 5 Additional Technical Information Name Form Number Part Number FloBoss 107 Communication Modules FB10...

Page 104: ...FloBoss 107 Instruction Manual 5 18 Communications Revised June 2017 This page is intentionally left blank ...

Page 105: ...VS module provides communications and power to remote MVS transmitters and in turn provides differential pressure static pressure and temperature inputs to the FB107 for orifice flow calculations The module consists of interface electronics that provide the communications link between the FB107 and up to six MVS transmitters The interface electronics controls communications with the sensor module ...

Page 106: ... the A terminals on the devices are electrically connected to the FB107 s A terminal and so on MVS modules have removable terminal blocks for convenient wiring and servicing The terminal blocks can accommodate size 16 to 24 AWG The FB107 scans each MVS transmitter once every second accessing values for differential pressure static pressure and temperature as inputs for flow calculations history ca...

Page 107: ... MVS Transmitters The MVS transmitter provides static pressure differential pressure and process temperature inputs It functions as a remote unit that communicates via a serial format The transmitter measures the three flow related variables simultaneously These variables are continuously available to the FB107 that polls the MVS The transmitter consists of a transducer and an interface circuit Th...

Page 108: ...omponents You can install an MVS module in any slot on the FB107 base unit or expansion rack with the exception of slot 0 which is reserved for the CPU Caution Never connect the sheath surrounding shielded wiring to a signal ground terminal or to the common terminal of a MVS module assembly Doing so makes the MVS module susceptible to static discharge which can permanently damage the module Connec...

Page 109: ...d are labeled for use in such areas Installation and maintenance must be performed only when the area is known to be non hazardous Installation in a hazardous area could result in personal injury or property damage Always turn off the power to the FB107 before you attempt any type of wiring Wiring of powered equipment could result in personal injury or property damage To avoid circuit damage when ...

Page 110: ... values for transmitters All transmitters have a factory set default interface address of 1 This allows you to accomplish first time communications In the multi drop configuration each transmitter must have a unique address Do not use address 240 in multi drop applications all transmitters with this address try to respond to requests from the FB107 7 Ensure the transmitter works correctly before y...

Page 111: ...enclosures This is required to maintain hazardous area certification The DVS measures differential pressure and absolute or gauge static pressure by converting the applied pressure to electrical signals and making the readings available to the FB107 The sensor mounts on an adapter which bolts to the exterior of the FB107 s case and connects to the DVS port on the FB107 DVS readings store as analog...

Page 112: ...log 6 2 1 Installing Removing a DVS Note The DVS is a factory installed option for the FB107 and bolts onto the FB107 s exterior case In normal operation you should not have to install or replace the sensor The DVS plugs into the DVS connector on the FB107 base unit see Figure 6 4 A Integral Sensor Connector Figure 6 5 FB107 Base Unit Integral Sensor Connector With the DVS installed start ROCLINK ...

Page 113: ...pressure side indicated by an H cast into the side of the DVS housing Caution To protect the DVS s differential cell open the bypass valve on the valve manifold PRIOR to isolating the sensor from the process This keeps one side of the differential sensor from being subjected to high pressure while the other side has no applied pressure This is required when you calibrate either differential or sta...

Page 114: ...tion button ROCLINK 800 displays an Analog Input screen Figure 6 7 Analog Input Refer to Section 7 2 Analog Input AI Configuration in the ROCLINK 800 Configuration Software User Manual for FloBoss 107 Form A6217 for complete instructions on using these screens to configure the AI 6 3 Pressure Module PIM Overview Note Pressure modules not user installable but are factory installed in 107E enclosure...

Page 115: ... PI of an I O module with a pre amp to amplify the signal The primary inputs for AGA7 flow measurements are pulse input counts static pressure and temperature Pulse input counts come from the linear meter input static pressure including auxiliary pressure inputs come from the pressure transducers and temperature readings come from an RTD probe The FB107 reads inputs in the following sequence at th...

Page 116: ...ure 6 9 A Integral Sensor Connector Figure 6 9 FB107 Base Unit Integral Sensor Connector With the PIM module installed you can start ROCLINK 800 When the FB107 graphical interface displays click on the DVS connector The graphical interface changes to reflect values for the installed PIM Note The ROCLINK 800 graphic labels the Pressure module as an Integral PIM A ...

Page 117: ...nts and Diagnostic provide information mostly read only on the Pressure module 6 3 2 Configuring a Pressure Module The Pressure module provides the FB107 with an analog input for pressure To configure the input access the I O Points tab on the FB107 graphical interface and click on the configuration button ROCLINK 800 displays an Analog Input screen Figure 6 10 ...

Page 118: ...n using these screens to configure the AI 6 4 Additional Technical Information Refer to the following documents available at www EmersonProcess com Remote for additional and most current information on each of the modules discussed in this chapter Table 5 5 Additional Technical Information Name Form Number Part Number FloBoss 107 Multi Variable Sensor MVS Modules FB107 MVS D301239X012 DVS205 Dual ...

Page 119: ...eshooting Discrete Outputs 7 12 7 4 7 Troubleshooting Pulse Inputs 7 13 7 4 8 Troubleshooting RTD Inputs 7 13 7 4 9 Troubleshooting the Multi Variable Sensor MVS 7 15 7 4 10 Troubleshooting the Enhanced Comm Module ECM 7 16 7 4 11 Troubleshooting the Dual Variable Sensor DVS 7 16 7 4 12 Troubleshooting the Pressure Module PIM 7 17 7 4 13 Troubleshooting AI DI 7 18 7 4 14 Troubleshooting the Discre...

Page 120: ...start procedure in Section 7 4 2 Restarting and Reconfiguring the FB107 Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations If the FB107 is used in a control application ensure the system is off line 7 2 Graphical User Interface GUI The FB107 s graph...

Page 121: ...hat could cause integrity alerts include Communications failures A module has failed or has been removed Note This error occurs on I O modules and MVS modules Module mismatch The CPU expected to see one kind of module and you actually installed another Alternately the installed module which is saved to the configuration file does not match the module physically installed in the FB107 I O points ar...

Page 122: ...seated in the backplane Note The Power In LED should be the only LED always on All other LEDs flash only during communication A flashing power LED indicates the FB107 is in power savings mode 7 3 2 Serial Communications If you are experiencing troubles with a serial communications connection LOI EIA 232 or EIA 485 Ensure that power is applied to the FB107 Verify the wiring connections at PWR and P...

Page 123: ...oduction of an output using ROCLINK 800 software AI AO If I O does functions correctly determine if the problem is with the field device or the loop power AI Loop AI Device If the types of I O available for configuration do not match the type of I O wired to the terminations check the I O Setup screen refer to Chapter 4 Inputs and Outputs If an input channel is in question you may be able to use o...

Page 124: ...uration settings including the current states of the ROC Flags and calibration values 3 Select ROC Collect Data 4 Type the desired File name for the backup file or use the default 5 Click Save 6 Click OK This saves event logs alarm logs report data and history but not non EFM history points You can specify your own file name and path if desired 7 Select File Save Configuration The Save As dialog b...

Page 125: ...FB107 Verify the wiring connections at PWR and PWR Verify the wiring connections at the power source Verify the input voltage which should be a minimum of 8 volts dc refer to Chapter 3 Power Connections Note If these methods do not solve the problem contact your local sales representative 7 3 7 Multi Variable Sensor MVS If you are experiencing trouble with a MVS point Review Section 6 1 Multi Vari...

Page 126: ...you are experiencing trouble with a Network Radio Module Raise antennas above obstructions like trees or compressors For best communication the antennas must have line of sight Check if cable runs are too long or if cable is of the wrong type Less than 3 dB of loss for the entire cable run is recommended LMR 400 has 3 8dB of loss per 100 feet The recommended maximum is 75 feet Waterproof of all ca...

Page 127: ...RST switch reconnect the power to the FB107 5 After the power LED flashes twice release the RST switch 6 Refer to Section 7 4 2 Restarting and Reconfiguring the FB107 7 4 2 Restarting and Reconfiguring the FB107 After removing power to the FB107 and performing maintenance or repair perform the following steps to start your FB107 and reconfigure your data The procedure assumes you are using ROCLINK...

Page 128: ...ired Equipment Calibration source of 1 to 5 volts dc or 4 20 mA Multimeter PC running ROCLINK 800 software Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations 1 Remove the field device connected to the transmitter 2 Set the multimeter to measure volt...

Page 129: ...rt of the IO terminal block 7 Connect a current meter in series between the AO and AO terminals 8 Select the Analog Output point from the list 9 Using ROCLINK 800 set the output to minimum EU value 10 Verify that the current meter indicates the low current needed for the loop 11 If the value does not meet the minimum current required alter the Adjusted A D 0 counts found in the AO point on the ROC...

Page 130: ...point is configured for inverted operation the status is off 8 Remove the jumper between the DI point and the ground on the termination block 9 View ROCLINK 800 and verify that the status is off If the point is configured for inverted operation the status is on 10 Reconnect the field wiring and place the point back into service 7 4 6 Troubleshooting Discrete Outputs Required Equipment Multimeter P...

Page 131: ...r damage electronic components resulting in interrupted operations To verify 10 Khz operation 1 Connect to ROCLINK 800 2 Select Configure I O PI Points 3 Select the correct pulse input point number 4 Connect a pulse generator having sufficient output to drive the module to terminals and GND The pulse generator must synthesize a square wave signal of 50 for every cycle 5 Connect a frequency counter...

Page 132: ...e SRC and of the RTD module 6 Connect either an accurate resistor or decade resistance box with a value to give a low end reading across terminals and Refer to Table 7 2 which provides a temperature to resistance conversation chart Table 7 2 Temperature to Resistance Conversions 84 40 C 40 F 100 0 C 32 F 150 130 C 267 F 200 267 C 512 F 250 408 C 767 F Note These values are approximations only Do n...

Page 133: ...g 1 Remove the sensor from service taking care to maintain pressure in the sensor by closing the valves and then bleeding off pressure as shown in Figure 7 2 1 Close Shutdn2 L H 2 Open L H 3 Close L H High Pressure Remains Bleed Bleed L H Operating Shutdown Sequence Figure 7 2 MVS Depressurization 2 Open the manifold according to manufacturer s instructions 3 Apply pressure to the manifold or sens...

Page 134: ...es not seem to function try the Ethernet port If neither port seems to work return the module to your local sales representative for repair or replacement When using ROCLINK 800 if the ECM displays a red I integrity error that indicates a loss of communications Immediately increase the clock speed using the Advanced tab on the CPU module to 14 or 29 MHz 7 4 11 Troubleshooting the Dual Variable Sen...

Page 135: ...ansducer Required Equipment Multimeter PC running ROCLINK 800 software Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations 1 Remove the module from service 2 Apply pressure to the PIM not to exceed the manufacturer s pressure rating Note The pulses f...

Page 136: ...nnector It should measure 24 V dc 3 Put a known 1 5 V dc from the input to Gnd on any AI configured channel and monitor the voltage in ROCLINK 800 As DI 1 Remove the module from service 2 Short the DI to DI and monitor the on off toggling in ROCLINK 800 7 4 14 Troubleshooting the Discrete Output Relay DOR Required Equipment Ohm meter PC running ROCLINK 800 software Caution Failure to exercise prop...

Page 137: ...p www aga org AWG American Wire Gauge AI Analog Input AO Analog Output Analog Analog data is represented by a continuous variable such as an electrical current signal AP Absolute Pressure API American Petroleum Institute See http www api org Area A user defined grouping of database entities ASCII American National Standard Code for Information Interchange Attribute A parameter that provides inform...

Page 138: ...csa ca CSMA CD Carrier Sense Multiple Access with Collision Detection CTS Clear to Send modem communications signal D D A Digital to Analog signal conversion DB Database dB Decibel A unit for expressing the ratio of the magnitudes of two electric signals on a logarithmic scale dBm Power ratio in decibels dB referenced to one milliwatt mW also known as dBmW DCD Data Carrier Detect modem communicati...

Page 139: ...C specifies a DB25 type connector EIA 422 RS 422 Serial Communications Protocol using four signal lines EIA 485 RS 485 Serial Communications Protocol requiring only two signal lines Can allow up to 32 devices to be connected together in a daisy chained fashion EMF Electro Motive Force EMI Electro Magnetic Interference ESD Electro Static Discharge EU Engineering Units Units of measure such as MCF D...

Page 140: ...y known as Measurement Canada an organization that grants custody transfer approvals on certain ROC units ID Identification IEC Industrial Electrical Code or International Electrotechnical Commission See http www iec ch IEEE Institute of Electrical and Electronic Engineers A professional organization that in conjunction with the International Standards Organization ISO establishes and maintains th...

Page 141: ...n Module a device that provides lightning and power surge protection for ROCs LRC Longitudinal Redundancy Checking error checking M m Meter mA Milliamp s one thousandth of an ampere MAC Address Media Access Control Address a hardware address that uniquely identifies each node of a network Manual mode For a ROC indicates that the I O scanning has been disabled MAU Medium Attachment Unit MCU Master ...

Page 142: ...S 232 port on the ROC through which local communications are established typically for configuration software running on a PC Orifice meter A meter that records the flow rate of gas through a pipeline The flow rate is calculated from the pressure differential created by the fluid passing through an orifice of a particular size and other parameters P Q Parameter A property of a point that typically...

Page 143: ...signal ROC Remote Operations Controller microprocessor based unit that provides remote monitoring and control ROCLINK 800 Microsoft Windows based software used to configure functionality in ROC units ROM Read only memory Typically used to store firmware Flash memory Rotary Meter A positive displacement meter used to measure flow rate also known as a Roots meter RTC Real Time Clock RTD Resistance T...

Page 144: ...ROC contacts the host to report an alarm condition SVA Signal Value Analog Stored in the Results Register it is the analog value that is passed between functions in an FST SVD Signal Value Discrete Stored in the Compare Flag it is the discrete value that is passed down the sequence of functions in an FST System Variables Configured parameters that describe the ROC set using ROCLINK software T T C ...

Page 145: ...or 1 6 COM1 1 9 5 3 Wiring 5 6 COM2 1 9 5 4 Wiring 5 6 COM3 1 11 5 4 Wiring 5 6 5 7 Communication Modules COM3 1 11 Communications 485 5 3 Built in 1 8 COM1 5 3 COM2 5 4 COM3 5 3 5 4 LOI 5 3 Modules 5 4 Overview 5 1 Pass Through 1 19 Troubleshooting 7 4 Wiring 5 1 Wiring EIA 232 RS 232 5 7 Wiring EIA 485 RS 485 5 6 Wiring LOI 5 5 Communications modules Technical specifications 1 25 5 17 6 14 Compl...

Page 146: ... Internal Power 4 12 4 10 AI Wiring External Power 4 13 4 11 Analog Output Wiring on CPU Module 4 14 4 12 Discrete Input Wiring on CPU Module 4 15 4 13 Discrete Output Wiring Low Side Switch on CPU Module 4 17 4 14 Discrete Output Wiring High Side Switch on CPU Module 4 17 4 15 Discrete Output Relay Module Wiring High Side Switch 4 18 4 16 Discrete Output Relay Module Wiring Low Side Switch 4 19 4...

Page 147: ... Hourly Historical Log 1 16 Humidity 2 2 I I O 4 1 Analog Inputs 4 9 4 11 Analog Outputs 4 13 APP 485 4 20 Built in 1 8 CPU I O Assembly 1 10 Database 1 18 Digital Inputs 4 11 Discrete Inputs 4 14 Discrete Output Relay 4 17 Discrete Outputs 4 15 I O Setup tab 4 8 Modules 1 10 MVS 6 1 Optional 1 10 Pulse Inputs 4 19 RTD 4 22 Selecting Types 4 7 Terminations 4 2 4 3 Troubleshooting 7 5 Wiring 2 6 4 ...

Page 148: ...umption 3 3 Low Modes 1 23 Requirements 2 4 3 2 Sleep Mode 1 23 Surge Protection 2 5 Troubleshooting 7 8 Wiring 3 1 3 7 Preserving Configuration and Log Data 7 6 Pressure module PM 1 12 Processor 1 6 Product Overview 1 2 Protocols ROC and Modbus 1 19 5 4 Pulse Inputs 1 24 4 19 Troubleshooting 7 14 Wiring 4 19 R Radio Frequency Interference 2 6 RBX Function 1 19 Real Time Clock 1 22 Removing Batter...

Page 149: ... 6 1 MVS Module Wiring 6 5 7 1 Analog Input Module Typical Configuration Values 7 11 7 2 Temperature to Resistance Conversions 7 15 Technical specifications Communications modules 1 25 5 17 6 14 I O modules 4 28 Temperature 1 23 Operating Range 2 2 See RTD 1 24 TLP 1 15 Transmitter 4088B 6 3 Address 6 6 Transmitters Installing 6 5 Troubleshooting AI DI 7 19 Analog Inputs 7 11 Analog Outputs 7 12 C...

Page 150: ...Manual I 6 Index Revised June 2017 HART 4 25 I O 3 6 I O Requirements 2 6 I O Wiring 4 7 LCD 5 8 Local Operator Interface LOI Port 5 5 Loop Power Outputs 4 9 Power 3 1 3 7 Pulse Inputs 4 19 RTD Input 4 22 Worksheets Power 3 3 ...

Page 151: ...FloBoss 107 Instruction Manual Revised June 2017 Index I 7 This page is intentionally left blank ...

Page 152: ...use or applicability Remote Automation Solutions RAS reserves the right to modify or improve the designs or specifications of its products at any time without notice All sales are governed by RAS terms and conditions which are available upon request RAS accepts no responsibility for proper selection use or maintenance of any product which remains solely with the purchaser and or end user Europe Em...

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