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Instruction Manual

D104425X012

V280 Valve

August 2019

8

If necessary, use a wheel puller to remove the lever or actuator from the valve drive shaft. Tap the wheel puller screw
lightly to loosen the lever or actuator. Do not hit the screw with excessive force. Using excessive force could damage the
ball, seal, and valve.

5.  Loosen the actuator lever locking device cap screw. Loosening the lever turnbuckle adjustment is not necessary

during disassembly. When remounting the actuator, the turnbuckle will be used for actuator adjustments.

6.  

R

emove the actuator mounting screws, bolts, or nuts while properly supporting the actuator and separate the

actuator and mounting bracket from the valve.

7.  Slide the lever along the valve drive shaft (key 20) while removing the actuator from the valve.

8.  If necessary, remove the bonding strap assembly, shown in figure 2 from the valve before removing the packing

parts.

9.  Remove the packing follower nuts, packing flange, spring pack (only applicable to ENVIRO-SEAL), and packing

follower (keys 101, 102, and 114).

10.  Remove the packing parts:

a.  

If the packing box housing (key 6) is mounted on the valve:

 Use a formed wire hook with a sharp end to pierce

the packing rings, and pull the rings out of the packing box housing. Do not scratch the drive shaft or packing
gland bore. Scratching these surfaces could cause leakage. Clean, inspect, and obtain replacement parts as
necessary for reassembly. Examine the drive shaft and packing gland bore for any signs of damage that may
prevent proper sealing.

b.  

If the packing box housing is separated from the valve (refer to Seal Ring Maintenance section of this manual for

disassembly instructions): 

Remove the drive shaft (key 20) from the packing box housing. With the drive shaft

removed, remove all internal packing parts. Clean, inspect, and obtain replacement parts as necessary for
reassembly. Examine the drive shaft and packing gland bore for any signs of damage that may prevent proper
sealing.

Note

Verify that the grounding ball is installed in the drive shaft-to-ball tang interface to guarantee electrical continuity between ball
trim and valve drive shaft.

The packing sets (key 105) listed in the parts list do not include any metal parts. Either clean and reuse metal packing
parts or obtain replacements by ordering them individually.

Packing Assembly

For additional information on the ENVIRO-SEAL packing system refer to the ENVIRO-SEAL Packing System Instruction
Manual (

D101643X012

).

If the packing housing box (key 6) is removed from the valve, use the valve assembly steps to reinstall the drive shaft
(key 4) and packing box housing assembly on the valve. (Refer to Seal Ring Maintenance section of this manual for
additional assembly instructions).

1.  Place the new packing components over the valve drive shaft (key 20) and slide each into the packing box housing

until properly seated at the bottom of the packing gland bore. Use the parts sequence shown in figure 3 and verify
the correct configuration

.

2.  For standard packing arrangements, secure the packing follower and packing flange with packing nuts (keys 114,

102, and 101). Tighten the packing flange nuts alternately and evenly until leakage has stopped during operating

Summary of Contents for Fisher V280

Page 1: ...ry installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson sales office before proceeding Description The Fisher V280 is a three piece trunnion mounted full bore control ...

Page 2: ...tional flow V280 with Hydrodome should be used for unidirectional flow only for effective anti cavitation protection Bidirectional shutoff requires dual seal construction Flow Coefficients See Fisher Catalog 12 Seal Material and Temperature Capabilities 1 Standard POM polyoxymethylene 29 to 82 C 20 to 180 F Optional POM polyoxymethylene with Nitrile MoS2 Impregnated O rings 46 to 82 C 50 to 180 F ...

Page 3: ...olting B7M Steel Packing Follower Packing Box Ring Annealed S31600 SST Groove Pins S31600 O Rings Nitrile Actuator Mounting Bolting Steel Grade 5 Table 2 Face to Face Dimensions 1 and Approximate Weights VALVE SIZE NPS CLASS FACE TO FACE DIMENSION APPROXIMATE WEIGHT mm Inches kg lbf 6 900 610 24 00 415 915 8 737 29 00 753 1660 10 838 33 00 1143 2520 12 965 38 00 1823 4020 16 1130 44 50 2885 6360 1...

Page 4: ...mbly Key number locations are shown in figure 4 unless otherwise noted Throughout this manual the component key number will be identified for clarity 1 Install a three valve bypass around the control valve assembly if continuous operation will be necessary during inspection and maintenance of the valve 2 The valve is normally shipped as part of a control valve assembly with a factory adjusted actu...

Page 5: ...on the severity of service conditions WARNING Avoid personal injury or equipment damage from sudden release of process pressure or uncontrolled movement of parts Before performing any maintenance operations D Do not remove the actuator from the valve while the valve is still pressurized D Do not loosen any pressure retaining bolting while the valve is still pressurized This includes the body to ta...

Page 6: ...acking follower nuts If the packing is relatively new and tight on the drive shaft and if tightening the packing follower nuts does not stop the leakage the drive shaft may be worn or nicked so that a seal cannot be made If the leakage comes from the outside diameter of the packing the leakage may be caused by nicks or scratches on the packing box housing packing gland bore For ENVIRO SEAL packing...

Page 7: ...and disconnect the pressure lines from the actuator Use lockout tagout procedures to be sure that the above measures stay in effect while disassembling the equipment WARNING D See the WARNING at the beginning of the Maintenance section for more information before removing the valve from the pipeline D Use proper lifting and rigging practices while moving the valve or valve actuator assembly 2 Remo...

Page 8: ... prevent proper sealing b If the packing box housing is separated from the valve refer to Seal Ring Maintenance section of this manual for disassembly instructions Remove the drive shaft key 20 from the packing box housing With the drive shaft removed remove all internal packing parts Clean inspect and obtain replacement parts as necessary for reassembly Examine the drive shaft and packing gland b...

Page 9: ...ng surfaces from damage Note It is not necessary to remove the base bracket for maintenance Mark parts as necessary to allow them to be returned to the same position and orientation as removed The tailpiece for instance shall be returned to the same end of the valve from which it was removed The seal assembly shall also be returned to the same tailpiece and in the same orientation from which it wa...

Page 10: ...2 with seal key 5 from the valve body key 1 check to see if the seal key 5 is lifting with the tailpiece If so use caution in case the seal falls out and protect the ball and the body sealing surfaces An additional strap can be employed to ensure the seal is captured in the event it disengages from the tailpiece If the valve assembly is resting on the base bracket during disassembly secure the val...

Page 11: ...face where the attenuator dome will rest against the tailpiece with an anti seize lubricant key 45 This will aid in the disassembly process 3 For all attenuator dome constructions install the grooved end of the groove pin key 27 into the tailpiece as far as it will go Take care not to bend the pin This groove pin will prevent the attenuator dome from rotating within the tailpiece 4 Install the att...

Page 12: ...he face and threads of the nuts key 18 Install the nuts on the studs by hand with the material identifier facing outward Use an appropriate torque device to apply the final torque specification see table 3 21 Repeat step 19 before installing the upper tailpiece 22 Install the upper tailpiece from steps 1 through 10 over the studs key 4 and pins key 22 installed in the body 23 Repeat step 20 once t...

Page 13: ...ator position Attach the actuator mounting bracket to the valve packing box and tighten the mounting bracket fasteners as detailed in table 5 Table 5 Required Actuator Mounting Bracket to Valve Bolt Torque Specifications VALVE SIZE NPS FASTENER SIZE INCH SAE J429 GRADE 5 NCF3 1 N m ft lbf 6 3 4 10 339 250 8 7 8 9 508 375 10 12 1 1 4 8 1490 1100 16 1 Fasteners must be lubricated to achieve proper p...

Page 14: ...ding spare parts or technical information When ordering replacement parts also specify the part name and desired material WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Automation Solutions should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could ca...

Page 15: ...tion Manual D104425X012 V280 Valve August 2019 15 Figure 4 V280 Exploded View GH01899 NOTE 1 KEY NUMBERS 26 30 31 32 36 37 38 39 40 42 43 44 114 116 117 ARE NOT SHOWN APPLY LUBRICANT VIEW A SCALE 1 2 5 VIEW A ...

Page 16: ...hown 45 Anti Seize Lubricant 100 Packing Stud 2 req d for NPS 6 10 4 req d for NPS 12 16 101 Packing Nut 2 req d for NPS 6 10 4 req d for NPS 12 16 102 Packing Flange 103 Spring Pack 105 Packing Set ENVIRO SEAL PTFE Carbon Filled PTFE Standard PTFE Carbon Filled PTFE 106 Anti Extrusion Ring 107 Packing Box Ring 114 Standard Packing Follower not shown 116 Clamp not shown 117 Ground Strap not shown ...

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