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Instruction Manual

D104197X012

NPS 8 CHP Valve

September 2016

6

Table 2. CL2500 Recommended Torque for Packing Flange Nuts (non live‐loaded)

VALVE STEM

DIAMETER

PRESSURE RATING

TORQUE

N

S

m

lbf

S

ft

mm

Inches

Min

Max

Min

Max

31.8

1‐1/4

CL2500

81

122

60

90

Table 3. Torque for Body‐to‐Bonnet Bolting Using Anti‐Seize Lubricant

VALVE RATING

BOLT TORQUES

SA193‐B7, B16

N

S

m

lbf

S

ft

CL2500

4240

3130

Table 4. Valve Stem Connection Torque and Hole Size for Pin

VALVE STEM DIAMETER

TORQUE, MINIMUM TO MAXIMUM

HOLE SIZE

(1)

mm

Inches

N

S

m

Lbf

S

ft

mm

Inch

31.8

1‐1/4

735-993

544-736

6.38-6.45

0.251-0.254

1. VSC (Valve Stem Connection) size is 1 1/4-inch.

CAUTION

The CHP valve uses spiral‐wound gaskets which are crushed to provide their seal. A spiral‐wound gasket should never be
reused. Whenever a gasket seal is disturbed by removing or shifting gasketed parts, a new gasket must be installed upon
reassembly. This is necessary to ensure a good gasket seal, since the used gasket will not seal properly.

The spiral‐wound gaskets are of special design. Failure to use genuine Fisher replacement parts may result in valve damage
and/or failure.

Packing Maintenance

Key numbers refer to figure 2 for PTFE V‐ring packing and graphite ribbon/filament, unless otherwise indicated.

  WARNING

To avoid personal injury or equipment damage resulting from packing leakage, inspect the valve plug stem and packing
box wall for nicks or scratches while performing the following procedures. Use care to avoid damaging these surfaces.

For spring‐loaded single PTFE V‐ring packing, the spring maintains a sealing force on the packing. If leakage is noted
around the packing follower, check to be sure the shoulder on the packing follower is touching the bonnet. If the
shoulder is not touching the bonnet, tighten the packing flange nuts until the shoulder is against the bonnet. If
leakage cannot be stopped in this manner, proceed to the Replacing Packing procedure.

If there is undesirable packing leakage with other than spring‐loaded PTFE V‐ring packing, first try to limit the leakage
and establish a stem seal by tightening the packing flange nuts to at least the minimum recommended torque in table
2. However, do not exceed the maximum recommended torque in table 2

 

or excessive friction may result. If leakage

continues, replace the packing by following the numbered steps presented in the Replacing Packing procedure.

If the packing is relatively new and tight on the valve plug stem, and if tightening the packing flange nuts does not stop
the leakage, it is possible that the stem is worn or nicked so that a seal cannot be made. The surface finish of a new
stem is critical for making a good packing seal. If the leakage comes from the outside diameter of the packing, it is
possible that the leakage is caused by nicks or scratches around the packing box wall. While replacing the packing
according to the Replacing Packing procedure, inspect the valve plug stem and packing box wall for nicks or scratches.

Summary of Contents for Fisher NPS 8 CHP

Page 1: ...tenance and parts information for the Fisher CHP control valve Refer to separate manuals for instructions covering the actuator positioner and accessories Do not install operate or maintain CHP valves without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understa...

Page 2: ... kg Please consult Singapore SD S for any queries 1 The pressure temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded 2 For Boiler feedwater application proper use of a block valve during closing of the control valve is recommended to minimize control valve trim damage Description The CHP globe valve figure 1 has a metal seat cage guidin...

Page 3: ... the valve inspect it to ensure that the valve body cavity is free of foreign material 2 Clean out all pipelines to remove scale welding slag and other foreign materials before installing the valve 3 Flow through the valve must be in the direction indicated by the flow arrow which is attached to the valve body 4 Use accepted piping practices when installing the valve in the pipeline 5 Install a th...

Page 4: ...alve body mating surfaces remain parallel when hoisted Maintenance Refer to figure 4 Valve parts are subject to normal wear and must be inspected and replaced as necessary Inspection and maintenance frequency depends on the severity of service conditions This section includes instructions for packing maintenance and trim maintenance All maintenance operations may be performed with the valve in the...

Page 5: ...POSITION DOUBLE PACKING UPPER WIPER KEY 12 UPPER WIPER KEY 12 PACKING FOLLOWER KEY 13 FEMALE ADAPTOR KEY 32 V RING KEY 7 MALE ADAPTOR KEY 31 LANTERN RING KEY 8 PACKING BOX RING KEY 11 LOWER WIPER KEY 30 KEY 6 1 2 PACKING FOLLOWER KEY 13 GRAPHITE LAMINATE PACKING RING KEY 7 GRAPHITE FILAMENT PACKING RING KEY 9 LANTERN RING KEY 8 PACKING BOX RING KEY 11 3 PACKING FOLLOWER KEY 13 PACKING RING KEY 7 L...

Page 6: ...l for nicks or scratches while performing the following procedures Use care to avoid damaging these surfaces For spring loaded single PTFE V ring packing the spring maintains a sealing force on the packing If leakage is noted around the packing follower check to be sure the shoulder on the packing follower is touching the bonnet If the shoulder is not touching the bonnet tighten the packing flange...

Page 7: ...valve plug stem 5 Reassemble the packing follower upper wiper packing flange and packing flange nuts 6 Reconnect the body actuator stem connection according to the appropriate actuator instruction manual 7 Tighten the packing flange nuts only far enough to stop leakage under operating conditions Check for leakage around the packing follower when the valve is being put into service Retighten the pa...

Page 8: ...em assembly starts to lift with the bonnet use a brass or lead hammer on the end of the stem and tap it back down Set the bonnet on a cardboard or wooden surface to prevent damage to the bonnet gasket surface 7 Remove the valve plug key 3 bonnet gasket key 15 and three cage gaskets key 16 seat ring key 2 and the seat ring gasket key 17 CAUTION Inspect the seat ring cage bonnet and body gasket surf...

Page 9: ...mes to center the trim Torque the nuts in a crisscross pattern to no more than 1 4 of the nominal torque value specified in table 3 When all nuts are tightened to that torque value increase the torque by 1 4 of the specified nominal torque and repeat the crisscross pattern Repeat this procedure until all nuts are tightened to the specified nominal value Apply the final torque value again and if an...

Page 10: ...be reused tape or otherwise protect the valve plug stem and the valve plug seating surface to prevent scratches 3 Lift out the cage key 2 and the bonnet gasket key 15 and three cage gaskets key 16 4 Remove the seat ring key 6 and the seat ring gasket key 17 5 Inspect the parts for wear or damage and replace if needed 6 Refer to the Valve Plug Maintenance procedure or to the Lapping Seats procedure...

Page 11: ...the original positions Use the following procedure to lap the seating surfaces 1 Install the following parts according to the instructions presented in the trim replacement procedure old seat ring gasket key 17 seat ring key 6 cage key 2 and old bonnet gasket key 15 and three cage gaskets key 16 2 Install the valve plug and stem assembly keys 3 and 4 into the cage 3 Install the bonnet key 14 over ...

Page 12: ...ed hex nuts are used Install the hex nuts but do not tighten them Torque the nuts in a crisscross pattern to no more than 1 4 of the nominal torque value specified in table 3 When all nuts are tightened to that torque value increase the torque by 1 4 of the specified nominal torque and repeat the crisscross pattern Repeat this procedure until all nuts are tightened to the specified nominal value A...

Page 13: ...escription 1 Valve Body 2 Cage 3 Valve Plug 4 Valve Stem 5 Pin 6 Seat Ring 7 Seal Ring 8 Back Up Ring 9 Retaining Ring 10 Anti Extrusion Ring 11 Stud Cont Thd 12 Hex Nut 13 Carbon Steel Washer 14 Bonnet 15 Bonnet Gasket 16 Cage Gasket 17 Seat Ring Gasket 18 Piston Ring 19 Bore Seal 20 Flow Arrow 21 Drive Screw 22 Anti Seize Lubricant 23 Nameplate not shown 24 Wire not shown Bonnet Assembly figure ...

Page 14: ...Instruction Manual D104197X012 NPS 8 CHP Valve September 2016 14 ...

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