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Instruction Manual Supplement

D103401X012

ED, ES, ET, EW, EZ, HP Valves

November 2017

7

Designing a SIF Using Fisher ED, ES, ET, EW, EZ, or HP Valve

Safety Function

When the valve's actuator is de­energized, the actuator and valve shall move to its fail­safe position. Depending on
which configuration is specified fail–closed or fail­open, the actuator will move the valve plug to close off the flow path
through the valve body or open the flow path through the valve body.

The ED, ES, ET, EW, EZ, or HP valve is intended to be part of final element subsystem as defined per IEC 61508 and the
achieved SIL level of the designed function must be verified by the designer.

Pressure and Temperature limits

The designer of a SIF must check that the product is rated for use within the expected pressure and temperature limits.
Refer to the ED, ES, ET, EW, EZ, or HP valve product bulletin for pressure and temperature limits.

Application limits

The materials of construction of ED, ES, ET, EW, EZ, or HP valves are specified in the product bulletins. A range of
materials are available for various applications. The serial card will indicate what the materials of construction are for a
given valve. It is especially important that the designer check for material compatibility considering on­site chemical
contaminants and environmental conditions. If the ED, ES, ET, EW, EZ, or HP valve is used outside of the application
limits or with incompatible materials, the reliability data provided becomes invalid.

Diagnostic Response Time

The

 

ED, ES, ET, EW, EZ, or HP valve does not perform any automatic diagnostic functions by itself and therefore it has

no diagnostic response time of its own. However, automatic diagnostics of the final control subsystem may be
performed such as Partial Valve Stroke Testing (PVST). This typically will exercise the valve over a small percentage of
its normal travel without adversely affecting the flow through the valve. If any failures of this PVST are automatically
detected and annunciated, the diagnostic response time will be the PVST interval time. The PVST must be performed
10 times more often than an expected demand in order for credit to be given for this test.

Design Verification

A detailed FMEDA report is available from Emerson. This report details all failure rates and failure modes as well as the
expected lifetime.

The achieved SIL of an entire SIF design must be verified by the designer via a calculation of PFD

AVG

 considering

architecture, proof test interval, proof test effectiveness, any automatic diagnostics, average repair time and the
specific failure rates of all products included in the SIF. Each subsystem must be checked to assure compliance with
minimum HFT requirements.

When using an ED, ES, ET, EW, EZ, or HP valve in a redundant configuration, a common cause factor of at least 5%
should be included in the Safety Integrity calculations.

The failure rate data listed in the FMEDA report is only valid for the useful lifetime of an ED, ES, ET, EW, EZ, or HP valve.
The failure rates will increase after this time period. Reliability calculations based on the data listed in the FMEDA
report for mission times beyond the useful lifetime may yield results that are too optimistic, i.e. the calculated Safety
Integrity Level will not be achieved.

Summary of Contents for Fisher ED

Page 1: ...175X012 Fisher EWD EWS and EWT Valves through NPS 12x8 Instruction Manual D100399X012 Fisher Large ET EWT and ED EWD Valves NPS 12 through 30 Instruction Manual D103553X012 Fisher HP and HPA Control Valves Instruction Manual D101634X012 Failure to use this instruction manual supplement in conjunction with the above referenced manuals could result in personal injury or property damage If you have a...

Page 2: ...hout a demand from the process Fail Dangerous Failure that does not respond to a demand from the process i e being unable to go to the defined fail safe state Fail Dangerous Undetected Failure that is dangerous and that is not being diagnosed by automatic stroke testing Fail Dangerous Detected Failure that is dangerous but is detected by automatic stroke testing Fail Annunciation Undetected Failur...

Page 3: ...esults in either a safe fault or a diagnosed unsafe fault SIF Safety Instrumented Function a set of equipment intended to reduce the risk due to a specific hazard a safety loop SIL Safety Integrity Level discrete level one out of a possible four for specifying the safety integrity requirements of the safety functions to be allocated to the E E PE safety related systems where Safety Integrity Level...

Page 4: ...ion Manual D102175X012 51 1 EW Fisher EW Series EWD EWS EWT Sliding Stem Control Valves through NPS 12x8 Bulletin D100023X012 Fisher EWD EWS and EWT Valves through NPS 12x8 Instruction Manual D100399X012 51 1 ET ED Large Fisher ED EWD and ET EWT Valves NPS 12 through 30 Bulletin D103554X012 Fisher Large ET EWT and ED EWD Valves through NPS 12 through 30 Instruction Manual D103553X012 51 2 HP Fishe...

Page 5: ...can be improved to Class VI Fisher ET single port control valves have balanced plugs and cage guided trim for all general applications with process temperatures up to 316 C 600 F They are available in sizes ranging from NPS 1 to 30 and pressure ratings up to CL600 in several different body configurations including ET and EAT D ET Globe body sliding stem valve with Push Down To Close action D EAT A...

Page 6: ... Close valve for applications with process temperatures up to 316 C 600 F In small to medium sizes these valves utilize a clamped trim design meaning that the cage and seat ring are clamped into the body using compression from the valve bonnet In large sizes the trim is hung in the valve body and the seat ring bolted into the valve body EWD constructions or screwed into the cage EWT constructions ...

Page 7: ...alve does not perform any automatic diagnostic functions by itself and therefore it has no diagnostic response time of its own However automatic diagnostics of the final control subsystem may be performed such as Partial Valve Stroke Testing PVST This typically will exercise the valve over a small percentage of its normal travel without adversely affecting the flow through the valve If any failure...

Page 8: ...of 0 The complete final element subsystem with a Fisher valve as the final control element will need to be evaluated to determine the Safe Failure Fraction of the subsystem If the SFF for the entire final element subsystem is between 60 and 90 a design can meet SIL 2 HFT 0 Safety Parameters For detailed failure rate information refer to the Failure Modes Effects and Diagnostic Analysis Report for ...

Page 9: ...ard practices outlined in the appropriate instruction manual The environment must be checked to verify that pressure and temperature conditions do not exceed the ratings The ED ES ET EW EZ or HP valve must be accessible for physical inspection Table 1 Recommended Full Stroke Proof Test Step Action 1 Bypass the safety function and take appropriate action to avoid a false trip 2 Interrupt or change ...

Page 10: ... maintain the required Safety Integrity of the Safety Instrumented Function The proof test shown in table 1 is recommended The results of the proof test should be recorded and any failures that are detected and that compromise functional safety should be reported to Emerson Process Management The suggested proof test consists of a full stroke of the ED ES ET EW EZ or HP valve The person s performi...

Page 11: ...defined and documented Routing of pneumatic connections determined SIS logic solver requirements for partial stroke tests defined and documented Design formally reviewed and suitability formally assessed Implementation Physical location appropriate Pneumatic connections appropriate and according to applicable codes SIS logic solver valve actuation test implemented Maintenance instructions for proo...

Page 12: ...which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2010 2017 Fisher Controls International LLC All rights reserved Fisher FIELDVUE and easy e are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the ...

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