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Instruction Manual

D103357X012

24003 Valve

January 2014

3

Educational Services

For information on available courses for the Baumann 24003 valve, as well as a variety of other products, contact:

Emerson Process Management

Educational Services - Registration

P.O. Box 190

Marshalltown, IA 50158-2823

Phone: 800-338-8158 or 641-754-3771

FAX: 641-754-3431

e-mail: [email protected]

Maintenance

WARNING

Avoid personal injury and property damage from sudden release of process pressure or bursting of parts. Before

performing any maintenance operations:

D

Do not remove the actuator from the valve while the valve is still pressurized.

D

Always wear protective gloves, clothing, and eyewear when performing any maintenance operations.

D

Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D

Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

on both sides of the valve. Drain the process media from both sides of the valve.

D

Depending on the actuator construction, it will be necessary to manage the pneumatic actuator spring

pre-compression. It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of

the actuator from the valve.

D

Use lock-out procedures to be sure the above measures stay in effect while you work on the equipment.

D

The valve packing box may contain process fluids that are pressurized,

even when the valve has been removed from the

pipeline.

Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when

loosening the packing box pipe plug.

D

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Note

Whenever a gasket seal is disturbed by removing or shifting gasketed parts, install a new gasket during reassembly. This provides a
good gasket seal because the used gasket may not seal properly.

WARNING

Avoid personal injury or property damage by thoroughly cleaning the line of all dirt, welding chips, scale, oil or grease, and

other foreign material. Failure to do so could result in parts damage, malfunction of the control valve or loss of control of

the process.

Summary of Contents for Fisher Baumann 24003

Page 1: ...ntrol valve figure 1 is ideally suited for control of flow and temperature where mixing or diverting service is required Scope of Manual This instruction manual includes installation maintenance and parts information for the Baumann 24003 3 way control valve Do not install operate or maintain Baumann 24003 3 way control valves without being fully trained and qualified in valve actuator and accesso...

Page 2: ...s of control of the process Do not expose this product to service conditions or variables other than those for which the product was intended If you are not sure what these conditions are you should contact your Emerson Process Management sales office for more complete specifications Provide the product serial numbers shown on the nameplate and all other pertinent information WARNING If you move o...

Page 3: ...cess media from both sides of the valve D Depending on the actuator construction it will be necessary to manage the pneumatic actuator spring pre compression It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve D Use lock out procedures to be sure the above measures stay in effect while you work on the equipment D The ...

Page 4: ... open Port L connect the actuating air pressure line to the 1 4 NPT in the lower diaphragm case 2 Use 6 4 mm 1 4 inch O D tubing or equivalent for all air lines If air line exceeds 8 m 25 ft in length 9 5 mm 3 8 inch tubing is preferred Air lines must not leak Air pressure not to exceed 2 5 bar 35 psig CAUTION D When assembling or disassembling the valve do not turn the valve stem while the plug i...

Page 5: ...e seats and plug thoroughly when the lapping is complete Replacing Packing Refer to figure 2 and the standard and optional packing constructions figures 3 4 and 5 to determine the packing that has been preinstalled in your valve 1 Mount the valve in a vise 2 Remove actuator stem locknuts key 27 travel indicator key 58 packing follower key 7 and yoke drive nut key 8 per actuator instructions D10335...

Page 6: ...e following instruction manual Baumann Actuator Instructions D103352X012 for bench range adjustment CAUTION When assembling or disassembling the valve do not turn the valve stem while the plug is in contact with either seat This can damage the seating surface very quickly Table 1 Application Port 1 Service Inlet Outlet Diverting C U and L Mixing U and L C 1 C common port U upper port L lower port ...

Page 7: ... 01 B1790450 01 Seat Ring Cv 4 0 B1790552 01 B1790552 01 Seat Ring Cv 10 B1790630 01 Seat Ring Cv 20 B1790830 01 Seat Ring Cv 40 C1790930 01 2B 2 O Ring 04907134 04907134 04907144 04907150 3 1 Bonnet 4 1 Plug Stem Assy Cv 1 0 B3880400 B3880400 Plug Stem Assy Cv 2 0 B3880401 B3880401 Plug Stem Assy Cv 4 0 B3880500 B3880500 Plug Stem Assy Cv 10 B3880600 Plug Stem Assy Cv 20 C3880900 02 Plug Stem Ass...

Page 8: ...AL Packing Kit P N 24490T001 Key No Description Material 13 Bushing qty 2 Carbon Graphite 14 Packing Set PTFE carbon filled PTFE 17 Belleville Spring ASTM B637 N07718 18 Bushing PEEK 19 Washer qty 2 Modified PTFE Special ENVIRO SEAL Packing Note The ENVIRO SEAL PTFE packing system is suitable for 100 ppm environmental applications on services up to 51 7 bar 750 psig and process temperatures rangin...

Page 9: ... ACTUATOR WITH HANDWHEEL 160 46 3 163 6 4 160 46 3 130 5 1 MAX 71 2 8 MAX 94 3 7 279 411 0 279 411 0 152 46 0 BAUMANN 54 ACTUATOR w FIELDVUE DVC2000 DIGITAL VALVE CONTROLLER BAUMANN 32 ATO FAIL CLOSED ACTUATOR WITH HANDWHEEL 31 1 24 152 46 0 BAUMANN 32 ACTUATOR WITH ADJUSTABLE OPEN CLOSE DUAL TRAVEL STOPS mm inch A B C1 C L U 3 4 INCH SQUARE Table 6 Valve Dimensions and Weights NPT Valve Bodies On...

Page 10: ...b 32 4 5 10 54 11 3 25 70 15 4 34 Table 8 Application Port 1 Service Inlet Outlet Diverting C U and L Mixing U and L C 1 C Common port U Upper port L Lower port Figure 7 Mixing and Diverting Applications E1286 C U L L U C DIVERTING VALVE COOL WATER TEMPERED WATER HEAT EXCHANGER RETURN MIXING VALVE HEATING WATER ...

Page 11: ...Instruction Manual D103357X012 24003 Valve January 2014 11 ...

Page 12: ...able upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2009 2014 Fisher Controls International LLC All rights reserved Baumann Fisher FIELDVUE and ENVIRO SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerso...

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