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Instruction Manual

D103357X012

24003 Valve

January 2014

12

Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore

www.Fisher.com

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not

to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are

governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such

products at any time without notice.

E

2009, 2014 Fisher Controls International LLC. All rights reserved.

Baumann, Fisher, FIELDVUE, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson

Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are

the property of their respective owners.

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance

of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

Summary of Contents for Fisher Baumann 24003

Page 1: ...ntrol valve figure 1 is ideally suited for control of flow and temperature where mixing or diverting service is required Scope of Manual This instruction manual includes installation maintenance and parts information for the Baumann 24003 3 way control valve Do not install operate or maintain Baumann 24003 3 way control valves without being fully trained and qualified in valve actuator and accesso...

Page 2: ...s of control of the process Do not expose this product to service conditions or variables other than those for which the product was intended If you are not sure what these conditions are you should contact your Emerson Process Management sales office for more complete specifications Provide the product serial numbers shown on the nameplate and all other pertinent information WARNING If you move o...

Page 3: ...cess media from both sides of the valve D Depending on the actuator construction it will be necessary to manage the pneumatic actuator spring pre compression It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve D Use lock out procedures to be sure the above measures stay in effect while you work on the equipment D The ...

Page 4: ... open Port L connect the actuating air pressure line to the 1 4 NPT in the lower diaphragm case 2 Use 6 4 mm 1 4 inch O D tubing or equivalent for all air lines If air line exceeds 8 m 25 ft in length 9 5 mm 3 8 inch tubing is preferred Air lines must not leak Air pressure not to exceed 2 5 bar 35 psig CAUTION D When assembling or disassembling the valve do not turn the valve stem while the plug i...

Page 5: ...e seats and plug thoroughly when the lapping is complete Replacing Packing Refer to figure 2 and the standard and optional packing constructions figures 3 4 and 5 to determine the packing that has been preinstalled in your valve 1 Mount the valve in a vise 2 Remove actuator stem locknuts key 27 travel indicator key 58 packing follower key 7 and yoke drive nut key 8 per actuator instructions D10335...

Page 6: ...e following instruction manual Baumann Actuator Instructions D103352X012 for bench range adjustment CAUTION When assembling or disassembling the valve do not turn the valve stem while the plug is in contact with either seat This can damage the seating surface very quickly Table 1 Application Port 1 Service Inlet Outlet Diverting C U and L Mixing U and L C 1 C common port U upper port L lower port ...

Page 7: ... 01 B1790450 01 Seat Ring Cv 4 0 B1790552 01 B1790552 01 Seat Ring Cv 10 B1790630 01 Seat Ring Cv 20 B1790830 01 Seat Ring Cv 40 C1790930 01 2B 2 O Ring 04907134 04907134 04907144 04907150 3 1 Bonnet 4 1 Plug Stem Assy Cv 1 0 B3880400 B3880400 Plug Stem Assy Cv 2 0 B3880401 B3880401 Plug Stem Assy Cv 4 0 B3880500 B3880500 Plug Stem Assy Cv 10 B3880600 Plug Stem Assy Cv 20 C3880900 02 Plug Stem Ass...

Page 8: ...AL Packing Kit P N 24490T001 Key No Description Material 13 Bushing qty 2 Carbon Graphite 14 Packing Set PTFE carbon filled PTFE 17 Belleville Spring ASTM B637 N07718 18 Bushing PEEK 19 Washer qty 2 Modified PTFE Special ENVIRO SEAL Packing Note The ENVIRO SEAL PTFE packing system is suitable for 100 ppm environmental applications on services up to 51 7 bar 750 psig and process temperatures rangin...

Page 9: ... ACTUATOR WITH HANDWHEEL 160 46 3 163 6 4 160 46 3 130 5 1 MAX 71 2 8 MAX 94 3 7 279 411 0 279 411 0 152 46 0 BAUMANN 54 ACTUATOR w FIELDVUE DVC2000 DIGITAL VALVE CONTROLLER BAUMANN 32 ATO FAIL CLOSED ACTUATOR WITH HANDWHEEL 31 1 24 152 46 0 BAUMANN 32 ACTUATOR WITH ADJUSTABLE OPEN CLOSE DUAL TRAVEL STOPS mm inch A B C1 C L U 3 4 INCH SQUARE Table 6 Valve Dimensions and Weights NPT Valve Bodies On...

Page 10: ...b 32 4 5 10 54 11 3 25 70 15 4 34 Table 8 Application Port 1 Service Inlet Outlet Diverting C U and L Mixing U and L C 1 C Common port U Upper port L Lower port Figure 7 Mixing and Diverting Applications E1286 C U L L U C DIVERTING VALVE COOL WATER TEMPERED WATER HEAT EXCHANGER RETURN MIXING VALVE HEATING WATER ...

Page 11: ...Instruction Manual D103357X012 24003 Valve January 2014 11 ...

Page 12: ...able upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2009 2014 Fisher Controls International LLC All rights reserved Baumann Fisher FIELDVUE and ENVIRO SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerso...

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