Carefully lift the upper actuator casing and lower
actuator casing assemblies (keys 11 and 5) and position
LWLQWKHERG\NH\
6FUHZLQVWXGEROWVDQGQXWVNH\VDQG
Actuator Assembly Maintenance
NPS 1 through 3 / DN 25 through 80
(Refer to Figures 8 and 9)
0DNHDPDUNRQWKHXSSHUDFWXDWRUFDVLQJNH\
ORZHUDFWXDWRUFDVLQJNH\LQWHUPHGLDWHÀDQJH
NH\DQGERG\NH\WRLQGLFDWHSURSHUDOLJQPHQW
5HPRYHWUDYHOLQGLFDWRUDVVHPEO\NH\V
$RU%DQGLI
SUHVHQWE\ORRVHQLQJWKHWUDYHOLQGLFDWRU¿WWLQJNH\
DQGOLIWLQJRXWWKHWUDYHOLQGLFDWRUDVVHPEO\6HHWKH
7UDYHO,QGLFDWRU0DLQWHQDQFHVHFWLRQIRUWKHSURSHU
PDLQWHQDQFHSURFHGXUH
For EZH Series:
Loosen out the hex nuts (key 23)
and remove the washers (key 22) and the cap screws
NH\5HPRYHDOOWKHVKRUWEROWV¿UVWWKHQHYHQO\
UHPRYHWKHWZRORQJEROWVNH\LQGLFDWHGZLWK
/%RQWKHKHDGDQGEUDFNHWVNH\0DNHVXUHWR
balance the upper actuator casing while removing the
VSULQJWHQVLRQ&DUHIXOO\OLIWWKHXSSHUDFWXDWRUFDVLQJ
NH\RIIWKHORZHUDFWXDWRUFDVLQJNH\5HPRYH
VSULQJNH\
For EZHSO Series:
Remove protective
FDSNH\/RRVHQDQGUHPRYHKH[QXWVNH\
DQGZDVKHUNH\5HPRYHFDSVFUHZVNH\
ZDVKHUVNH\DQGKH[QXWVNH\&DUHIXOO\OLIW
the upper actuator casing (key 11) off the lower actuator
FDVLQJNH\
5HPRYHWKHVRFNHWKHDGFDSVFUHZVNH\/LIWRII
WKHGLDSKUDJPNH\DQGWKHLQOHWSODWHNH\
5HPRYH2ULQJVNH\VDQG,QVSHFWWKH
diaphragm and O-rings for damage or wear and replace
LIQHFHVVDU\
,QVSHFWWKHXSSHUDFWXDWRUFDVLQJNH\2ULQJ
NH\DQWLIULFWLRQVSOLWULQJVNH\DQGDQWLIULFWLRQ
ULQJNH\IRUGDPDJHRUZHDU,IGDPDJHGUHPRYHWKH
2ULQJDQGVSOLWULQJVDQGUHSODFHZLWKQHZSDUWV/LJKWO\
OXEULFDWHWKH2ULQJDQGVSOLWULQJV3ODFHWKHVSOLWULQJV
LQWKHERG\¿UVWWKHQVOLGHWKH2ULQJEHWZHHQWKHVSOLW
ULQJV/XEULFDWHDQGUHLQVWDOOWKHDQWLIULFWLRQULQJNH\
5HPRYHKH[QXWVNH\IURPWKHVWXGEROWV
NH\/LIWRIIWKHORZHUDFWXDWRUFDVLQJNH\
For EZH Series:
Remove the hex socket cap screws
NH\DQGVSULQJORFNZDVKHUVNH\/LIWRII
the disk holder assembly (key 30) and disk retainer
NH\
For EZHSO Series:
Remove the hex
VRFNHWFDSVFUHZNH\/LIWRIIWKHGLVNKROGHU
DVVHPEO\NH\
Slide the sleeve (key 14) out of the lower actuator
FDVLQJNH\DQGVOLGHWKHRXWOHWSODWHNH\RIIRI
WKHVOHHYH&KHFNWKHVOHHYHIRUVFUDWFKHVEXUUVRU
RWKHUGDPDJHDQGUHSODFHLIQHFHVVDU\
,QVSHFWWKHORZHUDFWXDWRUFDVLQJNH\2ULQJV
NH\VDQGDQWLIULFWLRQVSOLWULQJVNH\DQG
DQWLIULFWLRQULQJNH\IRUGDPDJHRUZHDU,IGDPDJHG
remove the O-ring and split rings and replace with
QHZSDUWV/LJKWO\OXEULFDWHWKH2ULQJNH\DQGVSOLW
ULQJV3ODFHWKHVSOLWULQJVLQWKHERG\¿UVWWKHQVOLGH
WKH2ULQJNH\EHWZHHQWKHVSOLWULQJV/XEULFDWH
DQGPRXQW2ULQJNH\RXWVLGHRIWKHORZHUDFWXDWRU
FDVLQJNH\
6OLGHWKHRXWOHWSODWHNH\RQWRWKHVOHHYHNH\
and slide the sleeve into the lower actuator casing
NH\
For EZH Series:
Place the disk holder (key 30)
and disk retainer (key 31) on the sleeve adaptor
NH\,QVHUWWKHVSULQJORFNZDVKHUVNH\
DQGKH[VRFNHWFDSVFUHZVNH\DQGWLJKWHQ
For EZHSO Series:
Place the disk holder assembly
NH\RQWKHVOHHYHDGDSWRUNH\,QVHUWWKHKH[
VRFNHWFDSVFUHZNH\DQGWLJKWHQ
/LJKWO\OXEULFDWHWKH2ULQJVNH\VDQGDQGWKH
LQQHUDQGRXWHUGLDSKUDJPNH\HGJHV3ODFHWKH
inlet plate (key 18) and the diaphragm (key 20) on the
VOHHYHNH\0DNHVXUH2ULQJVNH\VDQGDUH
FRUUHFWO\SRVLWLRQHG,QVHUWDQGWLJKWHQWKHKH[VRFNHW
FDSVFUHZVNH\
Note
When tightening fasteners arranged in a
circular pattern, alternate the tightening
of each fastener with the fastener directly
across from it using a “star” criss-cross
SDWWHUQIRU¿YHWLPHVXQWLOSURSHUVSHFL¿HG
torque is achieved. Each time around, when
all screws are tightened to the required
torque, the diaphragm will compress a little
until the plates are in direct, metal-to-metal,
FRQWDFW,WZLOOWDNHDWOHDVW¿YHWLPHVDURXQG
before this happens. Only then will the
applied torque on each screw remain at the
required value.
Carefully lift the lower actuator casing assembly (key 5)
DQGSODFHRQWKHERG\NH\
Make sure to match up
the alignment marks.
Secure with stud bolts and nuts
NH\VDQG
For EZH Series:
Lightly lubricate the spring (key 13)
DQGSODFHRQWKHLQOHWSODWHNH\
Carefully place the upper actuator casing (key 11)
RQWKHORZHUDFWXDWRUFDVLQJNH\
Make sure to
match up the alignment marks.
,QVHUWWKHWZRORQJ
EROWVNH\DSDUWDQGDZD\IURPÀDQJHV3ODFH
the washers (key 22), hex nuts (key 23) and brackets
NH\RQWKHORQJEROWVDQGHYHQO\WLJKWHQ8VLQJ
proper bolting techniques, install remaining short bolts
NH\ZDVKHUVDQGKH[QXWV
For EZHSO Series:
,QVWDOOZDVKHUNH\WLJKWHQ
KH[QXWVNH\DQGLQVWDOOSURWHFWLYHFDSNH\
Place travel indicator assembly (keys 138,
140,
$RU%DQGLQWKH
upper actuator casing (key 11), if present and tighten the
WUDYHOLQGLFDWRU¿WWLQJNH\
13
EZH and EZHSO Series