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Bristol

 

Training

 

 

GET THE MOST FROM YOUR BRISTOL 

BABCOCK INSTRUMENT OR SYSTEM

 

 

 

 

 

Avoid Delays and problems in getting your system on-line 

 

 

Minimize installation, start-up and maintenance costs. 

 

 

Make the most effective use of our hardware and software. 

 

 

Know your system. 

 

 

 
As you know, a well-trained staff is essential to your operation. Bristol Inc. offers a full 
schedule of classes conducted by full-time, professional instructors. Classes are offered 
throughout the year at three locations: Houston, Orlando and our Watertown, CT 
headquarters. By participating in our training, your personnel can learn how to install, 
calibrate, configure, program and maintain any and all Bristol products and realize the full 
potential of your system. 
 
For information or to enroll in any class, contact our training department in Watertown at 
(860) 945-2343. For Houston classes, you can also contact our Houston office, at (713) 685-
6200. 

Summary of Contents for ControlWave MICRO

Page 1: ...istol Product Information Package PIP ControlWaveLS July 2006 ControlWave Loop Power Supply ControlWave LOOP POWER SUPPLY PRODUCT INSTALLATION GUIDE For the following ControlWave Series Products MICRO EFM GFC ExpressPAC Express ...

Page 2: ...t to Bristol for repairs or evaluation please note the following The party sending such materials is responsible to ensure that the materials returned to Bristol are clean to safe levels as such levels are defined and or determined by applicable federal state and or local law regulations or codes Such party agrees to indemnify Bristol and save Bristol harmless from any liability or damage which Br...

Page 3: ...XTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF F No agent of Bristol is authorized to assume any liability for it or to make any written or oral warranties beyond those set forth herein REMEDIES A Buyer s sole remedy for breach of any warranty is limited exclusively to repair or replacement without cost to Buyer of any goods or parts found by Seller to be defective if Buyer notifies Bristol in wr...

Page 4: ... the Bristol Web site www bristolbabcock com and sending it via E Mail to brepair bristolbabcock com A BBI Repair Dept representative will return E Mail or other requested method with a RA number C Mail Mail the form GBU 13 01 to Bristol Inc Repair Dept 1100 Buckingham Street Watertown CT 06795 A BBI Repair Dept representative will return call or other requested method with a RA number D Phone Cal...

Page 5: ...tach a separate sheet if necessary 2 Comm interface used Standalone RS 485 Ethernet Modem PLM 2W or 4W or SNW Other ______________ 3 What is the Firmware revision _____________________ What is the Software version Part III If checking replaced for any question below check an alternate option if replacement is not available A If product is within the warranty time period but is excluded due to Bris...

Page 6: ...ull schedule of classes conducted by full time professional instructors Classes are offered throughout the year at three locations Houston Orlando and our Watertown CT headquarters By participating in our training your personnel can learn how to install calibrate configure program and maintain any and all Bristol products and realize the full potential of your system For information or to enroll i...

Page 7: ...es Many Bristol software products incorporate help screens In addition the software typically includes a read me release notes file detailing new features in the product as well as other information which was available too late for inclusion in the manual Contacting Bristol Inc Directly Bristol s world headquarters is located at 1100 Buckingham Street Watertown Connecticut 06795 U S A Our main pho...

Page 8: ...com Telephone Support Non Technical Questions Product Orders etc Questions of a non technical nature product orders literature requests price and delivery information etc should be directed to the nearest sales office listed on the rear cover of this manual or to your Bristol authorized sales representative Please call the main Bristol Inc number 860 945 2200 if you are unsure which office covers ...

Page 9: ...UPPLY COMPONENT IDENTIFICATION 1 Section 2 LOOP SUPPLY INSTALLATION 2 1 LOOP SUPPLY MOUNTING 4 2 2 LOOP SUPPLY WIRING 6 Field I O Wiring Considerations 6 Power Input and Pass through Wiring Considerations 6 Section 3 SPECIFICATIONS 3 1 OPERATING SPECIFICATIONS 10 3 2 ENVIRONMENTAL SPECIFICATIONS 10 3 3 CONNECTORS 11 3 3 1 Terminal Block TB1 11 3 3 2 Terminal Block TB3 11 3 3 3 Terminal Block TB2 1...

Page 10: ...ty Bulk power input can be applied to either of the three terminal connectors with one Terminal Block accommodating input wiring while the other may accommodate non isolated power pass through that is used to power the ControlWave MICRO Process Automation Controller ControlWave EFM Electronic Flow Meter ControlWave GFC Gas Flow Computer Express Remote Terminal Unit or Express PAC Process Automatio...

Page 11: ...s Component Identification Diagram Table 1 Input Pass through Power Connectors TB1 TB3 TB1 Pin TB3 Pin Signal Name Description Notes 1 3 VIN 9 to 30 Vdc power Input or Non fused Throughput 2 2 RET 9 30 Vdc Return Input or Non fused Throughput 3 1 CHASSIS Chassis Ground ...

Page 12: ...ch points for the Loop Supply by design are provided below JP1 1 to 2 12V Input ON above 8 4V Max ON 8 8V OFF below 8 24V Min OFF 7 8V Factory Configuration JP1 2 to 3 24V Input ON above 18 8V Max ON 19 7V OFF below 18 4V Min OFF 17 4V Power LED Red LED CR10 will be ON when regulated 24V is present When lit CR10 indicates that the Loop Supply is operational Fuse F1 Fuse F1 2A Slow Blow 5 x 20 mm p...

Page 13: ... 3 provides dimensions for the Encapsulated Loop Supply Table 3 below provides the type of Loop Supply and mounting arrangement typically associated with the various ControlWave series RTUs Table 3 ControlWave RTU and Loop Supply Assignments ControlWave Series Loop Supply Type Mounting Notes ControlWave MICRO Encapsulated Externally ControlWave EFM Snap Track Mounted Internally ControlWave GFC Sna...

Page 14: ...PIP ControlWaveLS Page 5 Figure 3 Encapsulated ControlWave Loop Supply Mounting Diagram ...

Page 15: ...vailable but depending on the Input Voltage type the unit s AI AO will be internally or externally powered For 24Vdc powered RTUs AI AO loop power will typically be sourced directly from the unit s associated bulk power supply input For 6V or 12V dc powered RTUs both the non isolated AI and non isolated AO loop power may be provided by the Loop Supply s regulated 24Vdc power output via the EXT POW...

Page 16: ...PIP ControlWaveLS Page 7 Figure 4 ControlWave MICRO EFM Loop Supply to I O Module Wiring ...

Page 17: ...g Diagrams ControlWave EFM System Controller Module Connector TB1 TB1 1 VIN from loop Supply Connector TB3 3 VIN TB1 2 VIN from loop Supply Connector TB3 2 GND ControlWave Express CPU System Controller Board Connector TB1 TB1 3 POWER IN from loop Supply Connector TB3 3 TB1 4 GND from loop Supply Connector TB3 2 ...

Page 18: ...oller Board Connector TB1 TB1 3 POWER IN from loop Supply Connector TB3 3 TB1 4 GND from loop Supply Connector TB3 2 ControlWave GFC CPU System Controller Board Connector TB1 TB1 3 POWER IN from loop Supply Connector TB3 3 TB1 4 GND from loop Supply Connector TB3 2 ...

Page 19: ...m Max ON Switchpoint 8 8V Max OFF Switchpoint 7 8V 24V System Max ON Switchpoint 19 7V Max OFF Switchpoint 17 4V Input Voltage 9 to 30 Vdc Input Current Supply Loading 24V 0 2A Vin 9V Iin Max 85A Vin 12V Iin Max 58A Vin 24 Iin Max 29A Fusing 2A Slow Blow 5x20 mm Fuse for 12V 24V System Electrical Isolation 500Vdc Transformer Coupled Surge Suppression 500Vdc MOV between 24V return and CHASSIS 30V T...

Page 20: ...lieu of connector TB3 see Table 1 3 3 2 Terminal Block TB3 3 Pin Terminal Block TB3 typically accommodates pass through power to the associated ControlWave RTU but could act as the Loop Supply input power interface in lieu of connector TB1 see Table 1 3 3 3 Terminal Block TB2 8 Pin Terminal Block TB2 accommodates distribution four pairs of wiring terminals of regulated 24Vdc loop power see Table 2...

Page 21: ...Page 12 PIP ControlWaveLS Figure 6 Loop Supply Dimensions Drawing ...

Page 22: ... Electric Co Other trademarks or copyrighted products mentioned in this document are for information only and belong to their respective companies or trademark holders Copyright c 2006 Bristol Inc 1100 Buckingham St Watertown CT 06795 No part of this manual may be reproduced in any form without the express written permission of Bristol Inc Emerson Process Management Bristol Inc 1100 Buckingham Str...

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