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PIP-ControlWaveLS

 

2.2  LOOP SUPPLY WIRING

 

 
Loop Supply’s utilize Terminal Blocks that are equipped with compression-type terminals 
which accommodate a #16 AWG size wire. A connection is made by inserting the wire’s 
bared end (1/4” Max.) into the clamp beneath the screw and then tightening the screw. 
Three Loop Supply Terminal Blocks accommodate wiring as follows: 
 
TB1 – Typically interfaces Bulk Power Input (May be used for Bulk Power Pass-through) 
 

 

TB1-1 – VIN      (9-30V Bulk Power Input) 

 

 

TB1-2 – GND     (9-30V Bulk Power Return) 

 

 

TB1-3 – EARTH  (CHASSIS Ground) 

 
TB2 – 24Vdc Loop Power 
 

 

TB2-1, 3, 5, 7 – 24V   

  (Reg24V) 

 

 

TB2-2, 4, 6, 8 – 24VRET   (Regulated 24V Return) 

 
TB3 – Typically interfaces Bulk Power Pass-through (May be used for Bulk Power Input) 
 

 

TB3-1 – EARTH  (CHASSIS Ground) 

 

 

TB3-2 – GND     (9-30V Bulk Power Return) 

 

 

TB3-3 – VIN      (9-30V Bulk Power Input) 

 

Field I/O Wiring Considerations 

Regardless of the 

Control

Wave RTU type in question, Loop Supply wiring will only be 

utilized in conjunction with non-isolated I//O. Refer to Fig. 4 or 5 for applicable RTU wiring 
assignments. 
 
In the case of 

Control

Wave 

Express

ExpressPAC

 and 

GFC

s, non-isolated AI and AO 

are available but, depending on the Input Voltage type, the unit’s AI/AO will be internally 
or externally powered. For 24Vdc powered RTUs AI/AO loop power will typically be sourced 
directly from the unit’s associated bulk power supply input. For 6V or 12V (dc) powered 
RTUs, both the non-isolated AI and non-isolated AO loop power may be provided by the 
Loop Supply’s regulated 24Vdc power output via the EXT POWER Terminal (TB7-3) and 
GND terminal (TB7-4) on the Process I/O Board’s Analog Output Terminal Block.  
 

Power Input and Pass-through Wiring Considerations 

In some cases the same bulk supply that powers the Loop Supply Assembly may be used to 
power the RTU. The bulk source should be wired to TB1 of the Loop Supply and then to 
RTU’s power input terminal. If a Power Distribution Board is present, the bulk power 
source should be wired as follows: 
 
 

First to Power Distribution Board Terminal Block TB1 

 

Then from TB2 of the Power Distribution Board to TB1 of the Loop Supply 

 

Then from TB3 of the Loop Supply to the RTU’s Input Power Terminal. 

 
Bulk power may be supplied from Loop Supply connector TB3 (pass-through) to one of the 
following RTU Input Power Terminals): 
 

Control

wave 

MICRO

 – Power Supply/Sequencer Module (PSSM) - Connector TB1 

 

TB1-1 = +VIN 

(from loop Supply Connector TB3-3 = VIN) 

 

TB1-2 = -VIN  

(from loop Supply Connector TB3-2 = GND) 

 

Summary of Contents for ControlWave MICRO

Page 1: ...istol Product Information Package PIP ControlWaveLS July 2006 ControlWave Loop Power Supply ControlWave LOOP POWER SUPPLY PRODUCT INSTALLATION GUIDE For the following ControlWave Series Products MICRO EFM GFC ExpressPAC Express ...

Page 2: ...t to Bristol for repairs or evaluation please note the following The party sending such materials is responsible to ensure that the materials returned to Bristol are clean to safe levels as such levels are defined and or determined by applicable federal state and or local law regulations or codes Such party agrees to indemnify Bristol and save Bristol harmless from any liability or damage which Br...

Page 3: ...XTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF F No agent of Bristol is authorized to assume any liability for it or to make any written or oral warranties beyond those set forth herein REMEDIES A Buyer s sole remedy for breach of any warranty is limited exclusively to repair or replacement without cost to Buyer of any goods or parts found by Seller to be defective if Buyer notifies Bristol in wr...

Page 4: ... the Bristol Web site www bristolbabcock com and sending it via E Mail to brepair bristolbabcock com A BBI Repair Dept representative will return E Mail or other requested method with a RA number C Mail Mail the form GBU 13 01 to Bristol Inc Repair Dept 1100 Buckingham Street Watertown CT 06795 A BBI Repair Dept representative will return call or other requested method with a RA number D Phone Cal...

Page 5: ...tach a separate sheet if necessary 2 Comm interface used Standalone RS 485 Ethernet Modem PLM 2W or 4W or SNW Other ______________ 3 What is the Firmware revision _____________________ What is the Software version Part III If checking replaced for any question below check an alternate option if replacement is not available A If product is within the warranty time period but is excluded due to Bris...

Page 6: ...ull schedule of classes conducted by full time professional instructors Classes are offered throughout the year at three locations Houston Orlando and our Watertown CT headquarters By participating in our training your personnel can learn how to install calibrate configure program and maintain any and all Bristol products and realize the full potential of your system For information or to enroll i...

Page 7: ...es Many Bristol software products incorporate help screens In addition the software typically includes a read me release notes file detailing new features in the product as well as other information which was available too late for inclusion in the manual Contacting Bristol Inc Directly Bristol s world headquarters is located at 1100 Buckingham Street Watertown Connecticut 06795 U S A Our main pho...

Page 8: ...com Telephone Support Non Technical Questions Product Orders etc Questions of a non technical nature product orders literature requests price and delivery information etc should be directed to the nearest sales office listed on the rear cover of this manual or to your Bristol authorized sales representative Please call the main Bristol Inc number 860 945 2200 if you are unsure which office covers ...

Page 9: ...UPPLY COMPONENT IDENTIFICATION 1 Section 2 LOOP SUPPLY INSTALLATION 2 1 LOOP SUPPLY MOUNTING 4 2 2 LOOP SUPPLY WIRING 6 Field I O Wiring Considerations 6 Power Input and Pass through Wiring Considerations 6 Section 3 SPECIFICATIONS 3 1 OPERATING SPECIFICATIONS 10 3 2 ENVIRONMENTAL SPECIFICATIONS 10 3 3 CONNECTORS 11 3 3 1 Terminal Block TB1 11 3 3 2 Terminal Block TB3 11 3 3 3 Terminal Block TB2 1...

Page 10: ...ty Bulk power input can be applied to either of the three terminal connectors with one Terminal Block accommodating input wiring while the other may accommodate non isolated power pass through that is used to power the ControlWave MICRO Process Automation Controller ControlWave EFM Electronic Flow Meter ControlWave GFC Gas Flow Computer Express Remote Terminal Unit or Express PAC Process Automatio...

Page 11: ...s Component Identification Diagram Table 1 Input Pass through Power Connectors TB1 TB3 TB1 Pin TB3 Pin Signal Name Description Notes 1 3 VIN 9 to 30 Vdc power Input or Non fused Throughput 2 2 RET 9 30 Vdc Return Input or Non fused Throughput 3 1 CHASSIS Chassis Ground ...

Page 12: ...ch points for the Loop Supply by design are provided below JP1 1 to 2 12V Input ON above 8 4V Max ON 8 8V OFF below 8 24V Min OFF 7 8V Factory Configuration JP1 2 to 3 24V Input ON above 18 8V Max ON 19 7V OFF below 18 4V Min OFF 17 4V Power LED Red LED CR10 will be ON when regulated 24V is present When lit CR10 indicates that the Loop Supply is operational Fuse F1 Fuse F1 2A Slow Blow 5 x 20 mm p...

Page 13: ... 3 provides dimensions for the Encapsulated Loop Supply Table 3 below provides the type of Loop Supply and mounting arrangement typically associated with the various ControlWave series RTUs Table 3 ControlWave RTU and Loop Supply Assignments ControlWave Series Loop Supply Type Mounting Notes ControlWave MICRO Encapsulated Externally ControlWave EFM Snap Track Mounted Internally ControlWave GFC Sna...

Page 14: ...PIP ControlWaveLS Page 5 Figure 3 Encapsulated ControlWave Loop Supply Mounting Diagram ...

Page 15: ...vailable but depending on the Input Voltage type the unit s AI AO will be internally or externally powered For 24Vdc powered RTUs AI AO loop power will typically be sourced directly from the unit s associated bulk power supply input For 6V or 12V dc powered RTUs both the non isolated AI and non isolated AO loop power may be provided by the Loop Supply s regulated 24Vdc power output via the EXT POW...

Page 16: ...PIP ControlWaveLS Page 7 Figure 4 ControlWave MICRO EFM Loop Supply to I O Module Wiring ...

Page 17: ...g Diagrams ControlWave EFM System Controller Module Connector TB1 TB1 1 VIN from loop Supply Connector TB3 3 VIN TB1 2 VIN from loop Supply Connector TB3 2 GND ControlWave Express CPU System Controller Board Connector TB1 TB1 3 POWER IN from loop Supply Connector TB3 3 TB1 4 GND from loop Supply Connector TB3 2 ...

Page 18: ...oller Board Connector TB1 TB1 3 POWER IN from loop Supply Connector TB3 3 TB1 4 GND from loop Supply Connector TB3 2 ControlWave GFC CPU System Controller Board Connector TB1 TB1 3 POWER IN from loop Supply Connector TB3 3 TB1 4 GND from loop Supply Connector TB3 2 ...

Page 19: ...m Max ON Switchpoint 8 8V Max OFF Switchpoint 7 8V 24V System Max ON Switchpoint 19 7V Max OFF Switchpoint 17 4V Input Voltage 9 to 30 Vdc Input Current Supply Loading 24V 0 2A Vin 9V Iin Max 85A Vin 12V Iin Max 58A Vin 24 Iin Max 29A Fusing 2A Slow Blow 5x20 mm Fuse for 12V 24V System Electrical Isolation 500Vdc Transformer Coupled Surge Suppression 500Vdc MOV between 24V return and CHASSIS 30V T...

Page 20: ...lieu of connector TB3 see Table 1 3 3 2 Terminal Block TB3 3 Pin Terminal Block TB3 typically accommodates pass through power to the associated ControlWave RTU but could act as the Loop Supply input power interface in lieu of connector TB1 see Table 1 3 3 3 Terminal Block TB2 8 Pin Terminal Block TB2 accommodates distribution four pairs of wiring terminals of regulated 24Vdc loop power see Table 2...

Page 21: ...Page 12 PIP ControlWaveLS Figure 6 Loop Supply Dimensions Drawing ...

Page 22: ... Electric Co Other trademarks or copyrighted products mentioned in this document are for information only and belong to their respective companies or trademark holders Copyright c 2006 Bristol Inc 1100 Buckingham St Watertown CT 06795 No part of this manual may be reproduced in any form without the express written permission of Bristol Inc Emerson Process Management Bristol Inc 1100 Buckingham Str...

Page 23: ...Return to the Table of Contents Return to the List of Manuals ...

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