Emerson Control Techniques EN-204 Installation Manual Download

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E Series Drives Basic
Installation Manual

L i M I E R S • N

M O T I O N C O N T R O L

Summary of Contents for Control Techniques EN-204

Page 1: ...derutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of their respective own...

Page 2: ...ESeries Drives Basic Installation Manual LiMIERS N M O T I O N C O N T R O L ...

Page 3: ...on Control for its use EMERSON Motion Control reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice EMERSON Motion Control also assumes no responsibility for any errors that may appear in this document Information in this document is subject to change without notice P N 400500 01 Rev A5 Date 2 24 98 ...

Page 4: ... Microsoft Excel and Windows are registered trademarks of Microsoft Corporation IBM is a registered trademark of International Business Machines Inc Modbus is a trademark of Modicon Inc Schaffner is a trademark of Schaffner Electronik This document has been prepared to conform to the current released version of hardware and software system Because of our extensive development efforts and our desir...

Page 5: ...eed on site help EMERSON Motion Control provides on site service in most cases the next day Just call our customer service center when on site service or maintenance is required Training Services 612 474 1116 EMERSON Motion Control maintains a highly trained staff of instructors to familiarize customers with EMERSON Motion Control products and their applications A number of courses are offered man...

Page 6: ...of acceptability required by UL are T h e drive ambient temperature must be 40 degrees C or less This product is suitable for use on a circuit capable of delivering not more than 5000 RMS symmetrical amperes 240 Volts maximum The UL Recognized designation is different than a UL Listed designation The UL Listed designation is generally applicable to stand alone products where the UL Recognized desi...

Page 7: ...ALI LINES IEC 1000 4 8 1993 EN 61000 4 8 30 Aim ENV 50141 1993 80 AM 10V 15 80 MHz ENV 50204 1995 Puke 900 MHz 50 I TY 200 Hz Supplementary Information The products herewith comply with the requirements of the Low Voltage Directive IND 73 23 EEC sod EMS Directive 89 33C EEC This electronic drive product is intended in lie used with an appropriate motor electrical protection components and other eq...

Page 8: ...ESeries Drives Basic Installation Manual vi ...

Page 9: ...ectromagnetic Compatibility EMC 6 Achieving Low Impedance Connections7 Environmental Considerations1 1 Basic Installation Notes 1 1 Typical Installation 1 2 Overview of Cables 1 3 Mechanical Installation1 4 Drive Mounting1 4 Motor Mounting 1 5 Electrical Installation 1 8 System Grounding 1 8 AC Power Supply Requirements 1 9 AC Line Fusing and Wire Size2 1 AC Input Power Connections2 2 Auxiliary Lo...

Page 10: ... Wiring 39 Serial Communications 40 Modbus Communications 41 Multi Drop Communications 41 Quick Touch Setup Overview 43 Pre defined Setup Selection 43 Pre defined Setup Descriptions 44 Motor Selection 46 Drive Address 46 Quick Touch Setup Procedure 47 Input Output Functions 52 Input Functions 52 Output Functions 54 Troubleshooting Diagnostic Display 57 Fault Codes 57 Diagnostic Outputs 61 ...

Page 11: ...Specifications Drive Motor Combination Specifications6 5 Speed Torque Curves 6 7 Vendor Contact Information6 9 ix ...

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Page 13: ...the three E Series Drive models is the heatsink size The mounting footprint is the same for all three models Manual Overview This manual is intended for people who are experienced with servo drives and want to quickly get their E Series Drive installed and set up on their system This manual does not cover EMC s PowerTools software which is available separately from Emerson Motion Control by callin...

Page 14: ... for multi drop applications RS 232 485 serial communications interface using industry standard ModbusTM protocol up to 19 2 kbaud Diagnostic and operating mode display Extensive fault sensing and diagnostics including storage and time stamping of the last 10 faults 500 ps maximum input response time for command and input functions Peak torque up to 3 times continuous torque rating Sinusoidal comm...

Page 15: ...vitts9N IN a u L o b 333V W I N r t 1 3 1 3 n e w 3 r Motor Feedback J7 Motor Power Connector J8 Figure 1 E N Drive Hardware Features FM P Connector J9 Diagnostic Analog Outputs Reset Setup Button Status Display Serial Communications Port J4 Command Connector J5 Input Output Terminals J6 3 ...

Page 16: ...o carry the prospective fault current in the event of a fault The ground connections shown in he manual must be followed used in this unit can cause severe electric shock and or burns and could be lethal Extreme AC supply Isolation device disconnect before any servicing work is performed other than adjustments to the settings or connections to the drive A special hazard may exist where the drive i...

Page 17: ...ment classified as pollution degree 2 in accordance with IEC664 1 This means that only dry non conducting contamination is acceptable Setting Up Commissioning and Maintenance It is essential that you give careful consideration to changes to drive settings Depending on the application a change could have an impact on safety You must take appropriate precautions against inadvertent changes or tamper...

Page 18: ...nting plate which depend on their mounting surfaces for grounding must have the paint removed from their mounting surfaces and the mating area on the mounting plate to ensure a good ground I f grounding is required for cable grommets connectors and or conduit fittings at locations where cables are mounted through the enclosure wall paint must be removed from the enclosure surface at the contact po...

Page 19: ...nce path between components The impedance of the conductor is dependent on conductivity and frequency Conductors that provide a low impedance path at low frequencies may not provide a low impedance path at higher frequencies A good rule of thumb to follow when specifying conductors for high frequency applications is to use a metal strap with a length to width ratio that is less than 3 1 A low impe...

Page 20: ...contact Schaffner see vendor contacts on page 69 Note EMC criteria cab be met in installations where multiple drives are supplied through a single filter however it is the installers responsibility to verify EMC compliance Questions on this subject should be directed to the filter manufacturer Note The filter characteristics of most three phase line filters will suffer if the phase to phase loadin...

Page 21: ...losure r u b b e r irsert Cord g r i p installed a r o u n d he f u l l y intact c a b l e jacket Example Crouse Hinds b r a n d COE o r C o g S C type Scaling g a s k e t optional Included w i t h CGif SC t y p e Lubricare h e r e for b e s t compression Inside Enclosure Cord g r i p insert metal washer Expose shielding o n c a b l e a n d pass i t through t u b u l a r shielding section i n t h ...

Page 22: ...MG M o t o r NILMA f n c l o s u r e r AC I n B o n d t o m o u n f i n g p l a c e and e n c l o s u r e w Customer supplied terminal strip Connect Shield Through CFC0 Cable Figure 3 A C Filter and Cable Connections 10 ESeries Drive Sole The CFCS cable can b e cut a n d connected through a terminal strip instead of using a CFOS a n d a Cf CO cable J ...

Page 23: ...plication details Basic Installation Notes You are required to follow all safety precautions during start up such as providing proper equipment grounding correctly fused power and an effective Emergency Stop circuit which can immediately remove power in the case of a malfunction T o avoid problems associated with EMI electromagnetic interference you should route high power lines AC power and motor...

Page 24: ...sing an Emerson Motion Control AXIMA 4000 Multi axis Controller three EN Drives and an Emerson Motion Control Motion Interface Panel EMERSON MOTION CONTROL S MOTION INTERFACE PANEL Modbus Communications Command Feedback MotorPower Feedback Figure 4 T y p i c a l Installation ACPower Ground 12 ...

Page 25: ... Pin Connector Serial Cable RS 485 drive to screw terminals C0485 XXX E Series Amplifier Motor Feedback CFCO XXX rve Motor Feedback CFCS XXX Motor Power Cable CMDS XXX or CMMS XXX Figure 5 O v e r v i e w Of Cables Motor Brake Cable CBMS XXX Command Cable AX CEN XXX E Series Drive to AXIMA 2000 or 4000 Command Cable CMDX 003 E Series Drive to ECI 44 1 1 Command Cable CMDO XXX from lead encoder Com...

Page 26: ...d cable connections 6 90 875 3 0 41 10 4 Typical J O h Lli 11 3 00 76 2 needed for cable dearance 11 20 1 284 5 A 0 35 t 85 0 25 4 18 91 47 0 6 4 Dimensions In are millimeters M6401F A Model B C I EN 204 2 0 3 74 4 T I A Cable C M D X 7 AX CEN All Dive EN 208 3 43 97 1 M a d e r C0480XXX C M O O 1 CORO EN 214 3 93 99 9 2 5 63 5 3 5 88 9 1 75 44 5 Figure 6 D r i v e Mounting Diagram Maintain a 2 0 ...

Page 27: ... 2 25 46 1 20 375 563 1 27 563 2 0 2 625 063 1 502 205 171 4 57 2 11 2 30 5 9 525 14 3 3 23 1430 2 00 66 68 0 60 38 15 5 21 Motor Mounting Motors should be mounted with the connectors pointed downward to provide added protection against dust and water damage 5 5 Minimum Cable Clearance Brake Connector Location MGE 208 models only BC BI3 A G t A H Add 1 5 38 10 with brake option Figure 7 M G E 2 0 ...

Page 28: ...4 0 98 43 1 600 73 08 66 0 340 10 24 3 50 44 1 20 5512 787 197 429 2 50 3 937 118 3 150 276 260 1 89 0 11 2 30 6 14 000 20 0 5 00 10 90 64 0 100 00 3 00 80 01 7 01 5 5 Minimum Cable B r a k e Connector Location Clearance M G M 340 models only Brake Power Connector Location MGE 316 models only BC a AG Add 1 50 38 10 with brake option A C Y y XD a BB B F Through Hole a A H a Figure 8 M G E 3 1 6 and...

Page 29: ...30 UNC MGM 455 490 and 4120 Mounting Dimensions mm nches AG A BC All U Max XD S Min R C Max AJ BB AK BF 455 216 0 121 0 139 50 5 19 000 40 0 6 00 15 5 70 3 145 00 3 00 110 10 10 00 8 59 4 764 51 1 99 7480 1 58 236 61 2 77 5 709 118 4 331 394 490 281 7 121 0 13 0 50 5 24 000 37 1 7 963 19 9 70 3 145 00 3 00 110 10 10 00 11 09 4 764 51 1 99 9 449 1 46 3135 78 2 77 5 709 118 4 331 394 4120 343 1 121 ...

Page 30: ...onnection AXIMA Multi Axis Controller DC I O Supply S i n g l e Point Ground Bonded to Enclosure Fuses 3 Phase Line Power Control Transformer i O u t p u t Neutral I Hot Q Convenience Outlet Note The aluminum heatsink is electrically connected to the PE terminal F i g u r e 1 0 G r o u n d i n g D i a g r a m 18 ...

Page 31: ...f the distribution transformer is configured as shown in Figure 11 or Figure 12 the AC power supply can be connected directly to the amplifier terminals 1 L PRIMARY S C O N D A R Y EARTH GROUND DISTRIMPHON P A N E L 3 0 A P P 1 I C A I I O N S 3 ONLY 2 3 0 V A C L2 PE P r o i e c t i v e E a r t h To fusing a n d EN Drive J1 Terminals Figure 11 E x a m p l e 1 Earth Grounded WYE Distribution Trans...

Page 32: ...I ION PANEL r 3 0 ISOLATION TRANSI ORMER r L l I L 3 P E EARTH J I P r o t e c t i v e Ear 1 1 1 L G R O U N D Figure 13 To F u s i n g a n d EN D r i v e L I Te r m i n a l s Example 3 Three Phase Delta Delta With Midphase GND Distribution to a Three phase WYE WYE Isolation Transformer DISTRIBUTION PANEL T 7 GROUND 3 0 ISOLA ION TRANSI ORMFR Protect I7 To F u s i n g a n d EN D r i v e J I Te r m...

Page 33: ...he high ambient temperatures 40 C and drive operation near the maximum values only if the peak power usage is less than the transformer continuous power rating Other factors that may influence the required KVA rating are speeds Table 2 T r a n s f o r m e r KVA Ratings At speeds near the maximum operating speed transformer output voltage drop may become a critical issue for proper operation Typica...

Page 34: ...ngle and three phase connections EN 204 EN 208 use only Ll and L2 L3 is connected on EN 214 drives using three phase power by 20 Table 4 A C Power Specifications The Protective Earth PE wire connection is mandatory for fused or interrupted by any means Failure to follow proper PE wiring can cause death or serious injury AC Input Power Connections The EN 204 and EN 208 drives require 90 to 264 VAC ...

Page 35: ...tain motor position information and serial communications when the main AC power supply is disconnected You must reset the drive either using the reset button or a reset input after AC power is re applied if the backup supplies have been active Note Emerson Motion Control offers a power supply model ALP 130 that supplies enough power for oneE Series Drive with an FM module See ALP 130 Power Supply...

Page 36: ...nected for at least 30 seconds before removing the tab Figure 16 Push tab down to insert or release wire Use 16 to 18 AWG stranded wire Bus EN Drive 111 V Ameliary Supply CV Aumbary S U M EN Drive N2 V Aleatory Supply CV Auxiliary Supply Bus J 2 Auxiliary Supply J3 Auxiliary Supply Two position removable plug supplied with the ALP 130 Auxiliary Power Supply Or order from EMC with PIN 200681 02 0 5...

Page 37: ... The ALP 130 comes complete with the hardware necessary for mounting to most DIN rail mounting tracks and includes the screw terminal plug connector to mate with the auxiliary supply receptacle on the drive Use 16 to 18 AWG 300V minimum insulated stranded wire for AC in and DC out wiring 1 96 1 1 0 V A C H 5 0 6 0 H z S i n g l e P h a s e 150 VDC Out lo JD on L 196 2 6 4 VA C I n 5 0 6 0 H z S i ...

Page 38: ...between Bus and Bus External Shunt Regulator Requirements S h u n t trip On voltage 395 to 410 VDC S h u n t trip Off voltage 380 to 390 VDC M i n i m u m resistance 22 Ohms limited by J2 connector current rating P o w e r Requirements Application dependent Note Yo u should mount the external shunt so that the heat it generates does not affect the drive E i u s E A u x S u p p l y E u p i n y Figu...

Page 39: ...ual wires and shield that connect to the motor power connector on the bottom of the drive Cable C o l o r C o n n e c t i o n s Motor P o w e r C o n n e c t o r 2 3 Motors PTO6A 16 BSSR 4 Motors MS31064 20 15SSR E N Drive S h i e l d r J8 I rE Green Yellow B r o w I _ I T 4 s Blue L Wire C r i m p Ferrules A r e Recommended If 1 4 t o 1 6 AWC Use Panduit PV14 P47 II 1 2 AWG Use Panduii PV10 P55 S...

Page 40: ...I I M E I M I M P R I I I M U 0 1 1 I I M I I I I E M I 7 M M I I M M I E M M U i l l E M M M E M E M M i l o M M O N S U w bilm 2mtlirilirriMIRMI 10rani e R e d T A u M M i l l M E D E M E Z M E M E M P Mill1e m m a l o i I 1 9 I3 L VI Not Used Not Used Not Used Not Used Not Used C o n n e c t o r S t e l The 1 5 V D C 1 8 AWG w i r e w i l l b e c o l o r e d Red Green o n s o m e CFCS cables A ...

Page 41: ...u use this voltage source to power other accessories such as I O or more than one brake you must increase its current capability 10 3 0 n n V D C m m i J6 E N Drive Single P o i n t PE G r o u n d INPUT O U T P U T Customer Supplied Drive n o b l e Contact Relay M C M o d e l BRM 1 Brake C a b l e S h i e l d Black Red P N P TO 6 A 8 3 S S R C o n n e c t e d t o MG M o t o r G r o u n d e d M o u...

Page 42: ...o r r B I C I A I 1 I L I J I I I I I I n t e r n a l t o M G I I m o t o r b r o k e I D r i v e Customer Supplied Drive E n a b l e Contact Relay 1 LItAC P a r t B r a k e C a b l e S h i e l d Cable C B M S X X X C o n n e c t e d t o G r o u n d e d M o u n t i n g P a n e l Figure 23 M O E I M Motor Brake Wiring Diagram Using J5 44 Pin Command Connector 30 ...

Page 43: ... are responsible for choosing a load that will limit each output current to less than 200 mA vir L6 2 Tik 10 30 I N P U T 1 V F Single Point PE Ground 10 to 30 VDC OUTPUT EN D r i v e J A h i g h s p e e d d i o d e s u c h a s a 1 N 4 0 0 0 is r e q u i r e d f o r i n d u c t i v e l o a d s s u c h a s a r e l a y s o l e n o i d o r c o n t a c t o r Figure 24 I n p u t O u t p u t Sourcing Wi...

Page 44: ...onnector located on the front of the E Series Drive If you are interfacing your E Series Drive s with an AXIMA 2000 or 4000 Multi axis Controller simply connect the 44 pin connector of your AX CEN cable to the E Series Drive and the 25 pin connector to the AXIMA Multi axis Controller 2000 or 4000 If you are interfacing your E Series Drive s with an AXIMA or a non EMERSON controller you may use the...

Page 45: ...ILK RFD s RED W 1 PRP GRN CRN PRP YE1 1111 9 ll YF a a U a I mT a a a a a Figure 26 Table 6 Command Conrector p E Input 1 Y E L 1 3 1 0 Input 2 O n t o 9 RN TI I Input 3 P R P B R N Input 4 1 3 1 2 N P R P RS 485 P R A AIRY RS 4 8 5 C P imp Int oder Output Channel A w1D BLI 1 Encoder Output Chonne A AL JP III Encoder S Ipply 5 Volts w I l T D R A Encoder Comrror G R N W 1 1 1 Drive I noble Input V...

Page 46: ...n c o d e r S u p p l y 4 5 V o l t s E n c o d e r C o m m o n D r i v e E n a b l e I n p u t Q u i p u 3 Output 2 0 1 11 0 l 11 1 Gncoder Output Channel n c o d e r O u t p u t C h u r n 8 Pulse I n p u t Pulse I n p u t Z Pulse I n p u t A Pulse I n p u t A 7 0 S u p p l y I O C o m m o n 0 S u p p l y I O C o m m o n c o d e r O u t p u t C h a n n e l Sncoder Output C h a n n e l Z Pulse I n...

Page 47: ...d I n 29 White Red Red White Diuynostir Output C o m m o n N C Gray Yellow 4 Ye l l o w G r p Input 4 Output 1 19 Block Brown 18 Output 2 17 5 Brown Black t Output 3 Supply C o m m o n 31 33 Yellow Brown 1 0 Supply 43 White Green Diagnostic Output Channel 1 Green2White 44 is Gray Furple Diagnostic Output Channel 2 Pulse I n p u t B 26 Purple Gray 40 Pulse B Pk rple Green Input 2 7 41 Green Purple ...

Page 48: ...o r m ax 1 4 9 3 1 G 2 A A R B 2 7 i 4040 0000 0 0 44000 61000001 Ilit0 00001 1014100001i 4 4 0 0 0 1 Figure 29 Shield Connection Points and Cable Strain Relief 4 42 112 3 ECI 44 Mounting Dimensions inches mm A 3 00 76 2 1 ID 0 6 3 4 16 0 1 15 1 29 2 Note Shield connection points are connected to the shell of the 44 pin D connector on the ECI 44 Use tie wraps to provide a strain relief and a groun...

Page 49: ...iring Analog Command Wiring EN Drive r Sin le Poin Panel C r o w E E I m e r n u l 10 Ohrn P 5 O 4 E N Logic Common Controller I gin Common FE Single Point Panel Ground xternal Controller 1 CW Relation Command CW Figure 30 A n a l o g Command Differential Wiring Diagram O 1 O r FNDrive J 5 Panel inl n l G r o u n d Inte nal 0 O h m External oiler Si mot n Ground Parrot Figure Figure 31 A n a l o g...

Page 50: ...igure 32 P u l s e Mode Wiring Single Ended Connection 250 nE Vhhohdo II CC pe bos onSn Drivers 0 0 Ferhon p e c c o r n e s e s o i l j 1 4 0 1 1 I Note R I 0 1 127 m o s t b e r n o o n l e d w i t h i n 6 o r 15_ A 1 2 0 o h m r e s i s t o r i s r e c o m m e n d e d f o r h i g h b e q u e n c y o v e r 7 5 0 k H 7 s t e p p i n g o r n o b l e l e n g t h s longer h o n 2 0 0 _ Figure 33 P u...

Page 51: ... d rr r u s t o e rno Aut rd u l A I o h m rer for srqcorumended f o r high frequency over 2 5 0 Ir 1 e s p u or caqle lengths Figure 34 C o m m a n d Connector Encoder Output Wiring ReirrtHr cw Rolulfon I Figure 35 D i r e c t i o n Convention 39 ...

Page 52: ...mand connector see command connector on page 32 To D r i v e r P r o c e s s o r Internal 10 O h m J5 Simile P o i n t PC G r o u n d 1 1 1 1 1 1 1 1 1 101 1 1 101 1 1 t a 3 14 EN Drivel Figure 36 R S 232 and RS 485 Internal Connections CAUTION When connecting the serial port of your PC to the serial port of the EN Drive verify that your PC s ground is the same as the EN Drive PE ground Failure to...

Page 53: ...r communications driver Multi Drop Communications The RS 485 option pins 4 and 9 is provided for multi drop configurations EMERSON provides a special multi drop serial cable which allows you to easily connect two or more E Series Drives AT 9 1 t J 4 senai c o o n I R X 2321 2 T X 2 3 2 3 1 Ground it 5 Figure 37 4 5 16 1 51qH D D S X X x S e r i a l C a b l e T h e l o r m i n a l i n g r e s i s t...

Page 54: ...EN Series Drives Manual 42 ...

Page 55: ... Limit A OFF Reset A ON Stop A OFF Drive Ok Foldback Active Brake Analog Torque Li itil0 V Peak Torque CW Limit A OFF CCW Limit A OFF Reset A ON Stop A OFF Drive Ok Foldback Active Brake Pulse Direction CW Limit A OFF CCW II mit A OFF Reset A ON Slop A OFF Drive Ok Foldback Active Brake Overview With Quick Touch Setup you can select one of eight pre defined setups using the Reset Setup Button The ...

Page 56: ...ommand connector as a torque command Input and output functions are assigned Active On so no DO wiring is needed for operation 5V Motor continuous torque lOy Motor peak torque 2 times continuous Voltage CW Voltage CCW CAUTION Unexpectedhighspeedmotorshaftrotation willoccurinsetup2andsetup 6 if the commandedtorqueexceedsthetorquerequiredtoovercomethemechanicalload Thiscancauseequipmentdamageorhuman...

Page 57: ... in Table 7 which includes an output assignment for brake control 10V Max motor velocity CW 10V Max motor velocity CCW Setup 6 Analog Torque B The drive will respond to a conventional 0 to 10 volt DC signal applied to the analog command inputs of the command connector as a torque command This setup assigns input and output functions as shown in Table 7 which includes an output assignment for brake...

Page 58: ...ick Touch Setup you will only be allowed to select a compatible motor size for your drive Table 8 M o t o r Selection Drive Address The E Series drive may be used in a multi drop communication configuration To support multi drop communications each node drive must have a unique Modbus address You can assign the drive address with the Quick Touch Setup Drive addresses have two digits Each digit is ...

Page 59: ...d Save Sequence the drive will use the existing setup Y o u can use this procedure to change one two or all three quick touch setup parameters pre defined setup motor model and drive address 1 To select a Pre defined Setup A Press and hold the Reset Setup Button a T h e drive will display each number of the two digit drive address for two seconds tens first ones second Continue to hold the Reset S...

Page 60: ...ld the Reset Setup Button to make no motor selection and go to drive address selection B Release the Reset Setup Button when the letter that corresponds to the correct a T h e letter selected will flash three times to confirm your selection b T h e drive will then display a triple bar character for four seconds c P r e s s and hold the Reset Setup Button while the triple bar is displayed to enter ...

Page 61: ... drive will indicate the End Save sequence by illuminating all segments of the display B Press and hold the Reset Setup Button within four seconds of the drive illuminating all segments C Continue to hold the Reset Setup Button a T h e drive turns off EACH segment of the display one at a time b D o not release the Reset Setup Button or your selections will not be saved c A f t e r all segments are...

Page 62: ...Release Selected number will flash 3 times End Save Sequence Valid Motor Select Codes displayed for 2 sec each Press Hold Within 4 seconds After 4 seconds v o r All Segments Illuminated 149 Within itig 4 seconds After 4 seconds When desired letter is displayed Release Selected letter will flash 3 times Press Hold Release 4 sec min Press Hold Within 4 seconds After 4 seconds V 1Segment at a time tu...

Page 63: ...lease Selected Number will flash 3 times All Segments Flash 3 Times Press Hold Within 4 seconds 1 After 4 seconds Address Ones digit 0 9 displayed for 2 sec each When desired Number is displayed Release Selected Number will flash 3 times Release Y Selections Saved Selections Not Saved Drive Disabled 51 ...

Page 64: ...mp of 100 ms kRPM If the motor is in torque mode when either travel limit becomes active the drive will change to velocity mode and decelerate the motor to a stop Once stopped the drive will hold the motor in position No motion is possible until the travel limit is inactivated CAUTION If a velocity or command signal is present and the drive is enabled when the travel limit is inactivated the motor...

Page 65: ...f the torque limit parameter Torque Mode Enable This input function when active will enable analog torque mode regardless of the previous operating mode You should use this function to override preset velocity mode only since unwanted operation may result When this input function is inactive the drive will immediately return to its previous operating mode Brake Release This input function will rel...

Page 66: ...urrent to the motor exceeds 100 of the continuous rating for a period of time determined by parameter settings the current foldback circuit will limit the current delivered to the motor to 80 of the continuous rating Drive OK This output function is active whenever no fault condition exists Travel limits and the Drive Enable have no effect on this output function In CW Motion This output function ...

Page 67: ...city Limiting Active1 This output is activated when the commanded velocity exceeds 112 5 of the maximum motor velocity as shown in the motor drive specification table on page 65 If the AC voltage parameter is set to 115 VAC the maximum motor velocity is 1 2 the value shown in the motor drive specification table The maximum commanded velocity is internally limited to this value Shunt Active1 This i...

Page 68: ...EN Series Drives Manual 56 ...

Page 69: ...ult code overriding the status code See the table on the following page for a list of fault codes The decimal point is on when the drive is enabled and the stop input is inactive This indicates that the drive is ready to receive commands and any motion command will cause motion Table 10 D i a g n o s t i c Display Status Codes Fault Codes A number of diagnostic and fault detection circuits are inc...

Page 70: ... speed fault Button Yes Following error fault position mode Button Yes CW CCW limit velocity or Torque Auto No The drive accurately tracks rotor position during fault conditions For example if there is a Low DC Bus fault where the bridge is disabled the drive will continue to track the rotor s position provided the logic power is not interrupted The CW CCW Limit faults are automatically cleared wh...

Page 71: ...when a power stage over temperature over current or under voltage gate supply occurs This can be the result of a motor short to ground a short in the motor windings a motor cable short or the failure of a switching transistor High DC Bus Fault This fault will occur whenever the voltage on the DC bus exceeds 440 VDC The most likely cause of this fault would be an open shunt fuse a high AC line cond...

Page 72: ...tor speed as shown in the motor drive specification table This maximum overspeed value is not dependent on the applied AC voltage parameter W h e n the actual motor speed exceeds the user entered overspeed limit parameter This parameter can be changed with the PowerTools software I n pulse mode operation when the frequency input actually received generates a motor command speed in excess of 13000 ...

Page 73: ...drive parameters There are two diagnostic output channels associated with these test points Default assignments Output 1 Velocity Feedback 10V 6000 RPM Output 2 Torque Command 10V 300 of continuous motor torque Figure 38 Diagnostic Output 1 Diagnostic Output GND Diagnostic Output 2 es Diagnostic Output Test Points 61 ...

Page 74: ...EN Series Drives Manual 62 ...

Page 75: ...al outputs 3 10 to 30 VDC optically isolated Current sourcing 200 mA max leakage 20 nA max Drive Encoder Output Differential line driver RS 422 compatible Resolution is 1 1 of the motor s encoder MG motors 2048 lines motor rev 50mA per line source sink 120 ohm term resistor recommended for cables 25 ft Power Supply Output 5 VDC 250mA maximum for master encoder usage Drive Ingress Protection Rating...

Page 76: ...rential RS 422 line driver compatible Impedance 18k ohm each line to common Maximum input frequency Pulse Pulse mode 2 0 MHz Pulse Direction 2 0 MHz Quadrature 2 MHz channel 8MHz count rate Minimum pulse width 250 ns Minimum setup time 250 ns Minimum hold time after clocking edge 100 ns 64 Serial Interface RS 232 or RS 485 Internal RS 232 to RS 485 converter Modbus protocol with 32 bit data extens...

Page 77: ... 68 204 0 2 46 0 00338 3000 680 2048 60 0 8 8 798 23 05 1 83 3 819 10 99 EN 214 MGE M 455 68 204 0 2 46 0 00338 3000 1 890 2048 600 8 8 7 68 23 05 193 3 819 0 99 MGE M 490 100 208 3 75 0 00648 3000 3380 2048 58 9 8 6 11 30 23 50 2 80 7 319 0 97 MGE M 4120 132 257 5 33 0 00938 3000 4 290 2048 71 8 10 5 14 92 29 03 3 97 10 593 1 19 Motor Model Holding Torque lb in Nm Added inertia lb in sec2 kg cm2 ...

Page 78: ...8 5 8 4 MGE1M 490 27 0 12 3 M G E M 4 1 2 0 38 0 17 3 Motor Model Max Radial Load lb Max Axial Load lb MGE 205 20 15 MGE 208 20 15 MGE 316 40 25 MGM 340 40 25 M G E M 455 100 50 M G E M 490 100 50 M G E M 4120 100 50 Table 14 D r i v e Motor Weights Table 15 Axial Radial Loading Radial Loading Axial Loading Maximum radial load is rated 1 inch from motor face Figure 39 A x i a l Radial Loading 66 ...

Page 79: ...variations MG 205 with EN 204 5 0 0 0 4 0 0 0 5 Ft 3000 Lill2000I C 0 0 8 0 0 0 0 8 N R a t i n g 1000 0 L 4 0 0 0 3 5 0 0 E3000 L S 2 5 0 0 O 2 0 0 0 1500 1 0 0 0 5 0 0 0 O 1 0 1 5 O 0 5 6 1 1 3 1 6 9 T O R Q U E L B IN Nrol MG 316 with EN 204 O 10 2 0 3 0 4 0 O 1 132 26 3 39 4 52 T O R Q U E I N m 20 lb 1n 2 26 Nrn 5 0 0 0 4 0 0 0 K 3 0 0 0 E t2000 1 0 0 0 0 4 0 0 0 3 5 0 0 3 0 0 0 2 5 0 0 0 2 0...

Page 80: ... 0 0 1 0 0 0 500 0 O 2 0 4 0 6 0 8 0 1 0 0 O 2 2 6 4 5 2 6 7 8 9 0 4 1 1 3 0 T O R Q U E L B IN I N m MG 455 with EN 208 3000 2500 CI 2 0 0 0 re 10 1 5 0 0 1000 Continuous Rating 500 0 tr O 5 0 1 0 0 1 5 0 O 5 6 5 1 1 3 0 1 E 9 5 TO R Q U E L B IN Nm MG 490 with EN 214 3000 r 2500 a_ Ce 2 0 0 0 1500 0 1 0 0 0 500 0 0 0 C o n f i r m Rating 50 5 65 120 13 56 140 lb In 15 82 N m MG 455 with EN 214 T...

Page 81: ...Specifications Vendor Contact Information Schaffner AC Line filters 800 367 5566 or 201 379 7778 Cooper Industries Inc Crouse Hinds Division Cable Shield Grommets 315 477 5531 69 ...

Page 82: ...EN Series Drives Manual 70 ...

Page 83: ...m 24 B Brake brake control input 53 brake output 54 brake release input 53 power supply 29 wiring 29 Cables 13 CBMS brake cable 29 CDRO command cable 35 CFCS Motor Feedback 28 CMDO cammand cable 34 CMDS CMMS Motor Power 27 Command Connector analog command wiring 37 cables 34 ECI 44 box 36 ECI 44 mounting 36 encoder output wiring 39 pin out 33 pulse mode wiring 38 signals 33 wiring 32 D Drive Mount...

Page 84: ...agram 11 23 G Grounding Grounding Diagram 18 1 Inputs assigning 43 drive enable 31 function descriptions 52 wiring 31 M Motor feedback wiring 28 Mounting 15 stator wiring 27 O Operating Modes Analog Torque 44 Analog Velocity 44 Overview 1 Pre defined Setup Selection 43 Pulse Direction 45 Outputs assigning 43 functions descriptions 54 wiring 31 Q Quick Touch Setup drive address setup 46 flow chart ...

Page 85: ...W limit 60 diagnostic display 57 diagnostic outputs 61 encoder line fault 60 encoder state 59 fault codes 57 fault output 55 following error fault 60 high DC bus fault 59 invalid configuration 59 low DC bus fault 59 motor over temperature fault 60 non volatile memory invalid 59 over speed fault 60 power stage fault 59 powr up self test failure 59 RMS shunt power fault 60 status codes 57 watchdog t...

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Page 88: ...TION CONTROL Subsid Emerson Electric Company 1365 Park Road Chanhassen Minnesota 55317 Sales 612 474 1116 or 1 800 FX SERVO 24 hr Service 612 474 8833 FAX 612 474 8711 BBS 612 474 8835 Website www emersonemc com ...

Page 89: ...quipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentation Artisan Scientific Corporation dba Artisan Technology Group is not an affiliate representative or authorized distributor for any manufacturer listed herein We re here to make your life easier How...

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Emerson Control Techniques EN-204, Installation Manual

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Summary of Contents for Control Techniques EN-204

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