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ANDERSON GREENWOOD

 TYPE 91 AND 94 PILOT OPERATED SAFETY RELIEF VALVES

INSTALLATION AND MAINTENANCE INSTRUCTIONS

2.3 Assembly

Assemble in reverse order of disassembly. 
If the nozzle was removed from the body, 
cross torque socket head nozzle cap screws to 
45/55 in·lb (5.1/6.2 Nm).
The bellows shield must be installed on 
the bellows before the seat plate assembly 
is attached. A seal is used under the head 
of the guide bolt and between the seat plate 
and guide tube. On 6” (150 mm) and larger 
valves, a lockwasher is used under the locknut. 
Place the bellows assembly in the valve body. 
The top of the bellows and bellows shield, 
where used, must locate in the counterbore 
of the body. Locate the cap gasket on the 
bellows top plate and place the cap with 
guide tower in place. The cap gasket should 
be positioned in the counterbore. If not, the 

Item

Description

100

Body

110

Screw

140

Retainer seat

150

Retainer seat disc

160

Plate - seat

170

Bellows

180

Bellows shield 

[1]

210

Cap

310

Flange - guide tower

320

Guide - bellows

340

Guide - tower

350

Ring - taper 

[2]

360

Ring - wedge 

[2]

370

Ring - spacer 

[2]

380

Spring 

[2]

400

Dipper tube

410

Plug - pipe (not shown)

420

Guide bolt

FIGURE 2

NOTES

Recommended spare parts for repairs

1.  Used > 15 psig, except in 2” x 3”
2.  Used ≥ 6” valve and >1 psig
3.  Not shown - used on ≥ 4”
Refer to Section 8 for soft goods repair kits.

Drag ring assembly

(Used in ≤ 6” [150 mm])

cap may be tilted, causing the bellows and 
seat plate to tip and the seat to leak. Some 
lubricant placed on the gasket will help keep it 
in place. Install the cap bolts and cross torque 
to 55/65 ft·lb (6.21/7.35 Nm). Install drag ring 
assembly around bellows guide in guide tower 
in sequence shown in Figure 2. The wedge and 
taper rings 

must be fully seated

 in the bottom 

of the tower. When properly assembled, these 
rings will be below the top of the bellows guide. 
Install the spring and spacer in the tower. Apply 
a light coat of lubricant to the hex bushing and 
install in the guide tower. It will be necessary to 
compress the spring to install the bushing.

460

Nozzle

490

Bolt

500

Bushing - hex

510

Nut

520

Nut

540

Screw

550

Washer

560 *

Guide tower seal

570 *

Secondary seat

590 *

Bellows guide seal

610 *

Primary seat

620 *

Cap gasket

630 *

Nozzle gasket

640 *

Guide bolt seal

650

Bolt seal

700

Cap bolt - hex

710

Cap bolt - eye 

[3]

750

Tubing

760

Nipple

Item

Description

Summary of Contents for 91

Page 1: ...o protect head eyes ears etc anytime you are near pressurized valves Never attempt to remove the pressure relief valve from a system that is pressurized Never make adjustments to or perform maintenance on the pressure relief valve while in service unless the valve is isolated from the system pressure If not properly isolated from the system pressure the pressure relief valve may inadvertently open...

Page 2: ...ly tube Nameplate External blowdown adjustment Main valve typical in order to isolate them when maintenance is required When putting the safety valve in service be sure the block valve is fully opened If the block valve is opened after system start up the safety valve may briefly vent before the dome gets pressurized It will then close off positively 2 2 Repair Clean all metal parts and replace se...

Page 3: ...edge 2 370 Ring spacer 2 380 Spring 2 400 Dipper tube 410 Plug pipe not shown 420 Guide bolt FIGURE 2 NOTES Recommended spare parts for repairs 1 Used 15 psig except in 2 x 3 2 Used 6 valve and 1 psig 3 Not shown used on 4 Refer to Section 8 for soft goods repair kits Drag ring assembly Used in 6 150 mm cap may be tilted causing the bellows and seat plate to tip and the seat to leak Some lubricant...

Page 4: ...ubricate all screw threads and end of spring adjusting screw that bears against spring washer Use Dow Corning No 33 Silicone grease or equivalent When assembling pilot the following should be observed 3 2 1 The holes in spindle diaphragm must be aligned with all holes in the body The small hole in lower case must be aligned with hole in the body Two of the six case bolts for the medium pressure pi...

Page 5: ... 430 Ring retainer Type 94 only 500 Diaphragm needle 510 Diaphragm sense boost FIGURE 3 Type 91 PTFE seat Type 94 Elastomer seat View A A Low pressure pilot Exhaust NOTES Recommended spare parts for repairs 1 Only used if item 500 is PTFE Refer to Section 8 for soft goods repair kits 550 Spindle 560 Check plate 570 Seat 580 Bonnet gasket 590 Boost tube seal 610 Body bolt seal 620 Blowdown seal 630...

Page 6: ...wdown adjustment needle 400 Filter screen 420 Seat retainer 430 Ring retainer 500 Spindle diaphragm 510 Diaphragm sense 550 Spindle 560 Check plate 570 Seat 580 Bonnet gasket 590 Boost tube seal 610 Body bolt seal 620 Blowdown seal 630 Bushing seal 640 Gasket case 660 Spindle seal 690 Spindle diaphragm gasket 1 760 Cap 790 Pressure adjustment screw 800 Body vent 810 Bonnet vent 840 Spring NOTES Re...

Page 7: ...er diaphragm case 230 Spacer ring 350 Blowdown adjustment needle 400 Filter screen 500 Spindle diaphragm 550 Spindle 560 Check plate 570 Seat 580 Bonnet gasket 610 Body bolt seal 620 Blowdown seal 630 Bushing seal 640 Gasket case 660 Spindle seal 690 Spindle diaphragm gasket 1 760 Cap 790 Pressure adjustment screw 800 Body vent 810 Bonnet vent 840 Spring NOTES Recommended spare parts for repairs 1...

Page 8: ... 3 92 90 Modulating 7 WC to 1 0 psig 1 74 kpag to 6 89 kpag 3 90 100 0 2 Above 1 0 psig to 15 psig Above 6 89 kpag to 103 kpag 3 92 100 0 2 Above 15 psig to 50 psig Above 103 kpag to 345 kpag 3 92 100 0 2 7 WC to 1 0 psig 1 74 kpag to 6 89 kpag 3 90 100 0 2 Above 1 0 psig to 14 7 psig Above 6 89kpag to 101 kpag 3 92 100 0 2 Marine service Pilot action 1 Set pressure Set pressure tolerance Minimum ...

Page 9: ...ure is defined as the supply pressure were gas flow begins at the pilot exhaust FIGURE 6 1 5 mm Pipe 1 5 mm FNPT ports Accumulator Adjustable pressure regulator relieving type Supply pressure gauge Pressure adjustment Blowdown adjustment Dome pressure gauge Pilot valve to be set Pressure adjustment Blowdown adjustment Dome pressure gauge Vent Supply pressure Supply Supply port Optional bench set u...

Page 10: ... Each auxiliary pilot setting is adjusted and set at the factory to the required set pressure but is not installed on the valve Each device is to be installed per the customer s requirements see paragraph 5 2 1 Installation and Removal in the field The combined valve set pressure with auxiliary pilot setting devices installed will be the value stamped on the top most device There should be no adju...

Page 11: ...olution to all joints and seals Tighten bolts or fittings as required 7 PILOT SET PRESSURE FIELD TEST PROCEDURE 7 1 General The pilot set pressure can be checked in the field by applying an external test pressure to the pilot through the field test hand valve as shown in Figure 9 NOTE If the process pressure at the time of test is less than approximately 30 of the pilot set pressure the main valve...

Page 12: ...s NBR 010 011 012 FKM 013 014 015 EPR 016 017 018 NBR 6 019 020 896 FKM 6 021 022 897 EPR 6 023 024 898 Bolt SST 342 342 343 6 PTFE diaphragms BACKFLOW PREVENTER CHECK VALVE Kit Type Type material All pressures Soft goods Diaphragm PTFE 781 Ball NBR 344 FKM 345 EPR 346 Kalrez 782 Bolt Diaphragm SST 335 ANGMC 6025 EN 2014 2021 Emerson Electric Co All rights reserved 06 21 Anderson Greenwood is a ma...

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