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SECTION 1

INSTALLATION

1--1

The ASCO 7000 Series Automatic Transfer & Bypass–

Isolation Switch (ATB) consists of an upper bypass–isola-

tion switch, a transfer switch, a monitoring and transfer
controller, and door–mounted controls. The ATB is

factory wired and tested. Installation requires removal of

the shipping skid then securing the enclosure to the

supporting foundation.

Remove the Transfer Switch

The Transfer Switch is shipped inside the enclosure (ATS

side) in the fully engaged position. Before installing the

enclosure remove the Transfer Switch as follows:
1. Open the enclosure doors and install the two ramps

(stored on right side).

2. Remove the Isolation Handle which is stored on the

lower right front of the Transfer Switch carriage
frame. Install the Isolation Handle onto the
protruding shaft and turn it counterclockwise
(approximately 10 turns) until it stops.

3. Unplug J2 and J5 harness plugs, and roll out the

Transfer Switch. Cover it to keep it clean.

Supporting Foundation

The supporting foundation and adjacent area must be

level and straight, otherwise the Transfer Switch and

enclosure may not align causing door problems. The
floor under the enclosure must be flat and level.

This is

very important!

The structure of the enclosure must be

straight and square. Allow at least 36 inches for roll out of
Transfer Switch. Refer to the enclosure drawing for

required door opening space.

If bottom cable entry is used, the foundation must be pre-
pared so that conduit stubs are located correctly. Refer to

appropriate enclosure outline drawing for specified cable

entrance area and location. Provide cable bending space

and clearance to live metal parts. When a concrete floor is
poured, use interlocking conduit spacer caps or a wood or

metal template to maintain proper conduit alignment.

Mounting

Refer to the enclosure outline drawing furnished with

this switch and mount the 7000 Series ATB according to

the details and instructions shown on the drawing.
Bolt the cubicle sections together so that they are lined up

on the front faces. See Figure 1–1.

De–energize the conductors before making any

line or auxiliary circuitry connections. Be sure

that Normal and Emergency line connections

are in proper phase rotation. Place engine gen-

erator starting control in the OFF position. Make

sure engine generator is not in operation.

Testing Power Conductors

Do not connect the power conductors to the ATB until

they are tested. Installing power cables in conduit, cable
troughs, and ceiling-suspended hangers often requires

considerable force. The pulling of cables can damage

insulation and stretch or break the conductor’s strands.
For this reason, after the cables are pulled into position,

and before they are connected they should be tested to

verify that they are not defective or have been damaged
during installation.

Protect the switch from construction grit

and metal chips to prevent malfunction or

shortened life for the ATB switch.

!

Summary of Contents for 7ATBC34000N5C

Page 1: ... installation and connection details and accessories Refer to Group 5 Controller User s Guide 381333 126 for ATS status display messages time delays pickup dropout settings and adjustments Rating Label Each 7000 Series ATB contains a rating label to define the loads and fault circuit withstand closing ratings Refer to the label on the Transfer Switch for specific values Do not exceed the values on...

Page 2: ...equired door opening space If bottom cable entry is used the foundation must be pre pared so that conduit stubs are located correctly Refer to appropriate enclosureoutline drawingfor specifiedcable entrance area and location Provide cable bending space andclearancetolivemetal parts When aconcrete flooris poured use interlocking conduit spacercaps ora woodor metal template to maintain proper condui...

Page 3: ...ection is used use SAE grade 5 hardware to connect bus to appropriate terminal plates on bypass switching device Wipe off bus surfaces before they are joined If bus is dirty gently clean surfaces with a non flammablesolvent Avoidtouching cleanedsurfaces Do not breathe cleaning solvent vapors Use SAE grade 5 hardware and tighten the bolted joints to the torque specified in Table 2 1 The reliability...

Page 4: ... roll it into the cabinet isolation contacts facing inward Align the rollers between the floor guides and push the carriage in until its crank pins engage the latch plates on both sides Then follow the procedure below NOTE Solenoid lock SL1 on the Isolation shaft inhibits operation of the drawout Isola tion contacts unless the Transfer Switch and Bypass Switch are in compatible positions This sole...

Page 5: ...nterference tag in place Figure 1 2 continue slowly turning the Isolation Handle clockwise until it stops approximately 6 or 7 turns Now remove the interference tag from the solenoid latch Observe The Transfer Switch should be pulled inward the isolation contact fingers should make with the male stabs as shown in Figure 1 6 Also check that the Bypass Switch switched neutral contacts have opened Fi...

Page 6: ...g a meter to measure voltages Do not touch power termi nals shock burns or death could result Perform steps 1 6 at the right Observe the status lights See Figures 1 8 and 1 11 Black square means light is on White square means light is off If necessary adjust voltage regulator on generator per the manufacturer s recommendations The ATB will respond only to rated voltage specified on the nameplate N...

Page 7: ...onnect isolation contacts 2 A detachable manual operator handle is provided on the Transfer Switch for maintenance purposes only Do not manually operate the Transfer Switch unless the Isolation Handle is in the OPEN position and the DISCONNECTED light is on handle rotating weight Figure 1 10 Transfer Switch manual operator handle Figure 1 11 Status Indicator Panel Insert the manual handle into the...

Page 8: ...solation Handle clockwise until it stops about 6 or 7 turns The CONNECTED light should come on TEST light off Remove the Isolation Handle and store it inside the enclosure on the carriage frame on the right side 4 Turn the Bypass Handle clockwise to the AUTO MATIC POS position The Bypass Switch CLOSED ON NORMAL light should go off ThiscompletestheFunctionalTestof theATB Thegenera tor s starting co...

Page 9: ...lation Remove any mois ture with a clean cloth j Check the transfer switch contacts Remove transfer switch barriers and check the condition of the contacts Replace contacts when pitted or worn excessively Reinstall the barriers carefully j Maintain transfer switch lubrication Ifswitchissub jected to severe dust or abnormal operating conditions renew factory lubrication on all movements and link ag...

Page 10: ...ansfer switch does not transfer the load to normal source when normal returns or when the Transfer Control switch is released Wait for Feature 3A time delay to time out Voltmeter should read at least 90 of nominal phase to phase voltage between transfer switch terminals NB NC NC NA NA NB or NL1 NL2 for 2 pole Engine generator set does not stop after load retransfer to the normal source Wait for Fe...

Page 11: ...OLATING NOTE When Acc 66A is specified the handle operation is reversed Follow instruction on the door ISOLATING This procedure explains how to isolate the Automatic Transfer Switch Isolating is required before any service work can be performed on the ATS Observe the ATS POSITION lights on the STATUS INDICATOR panel 1 Bypass the closed Automatic Transfer Switch contacts See BYPASSING 2 Isolate the...

Page 12: ...ng electrical shock burns or death Do not touch isolation contact fingers 1 Open the ATS cabinet doors all the way Remove the bottom louvered enclosure pan if not already removed All arc chutes and interphase barriers must be in place on the Transfer Switch The enclosure tracks and floor in front must be free of debris The Transfer Switch contacts must be closed on the same source that is feeding ...

Page 13: ...This light indicates the source connected to the load 4 Observe which Transfer Switch CLOSED ON light is on NORMAL or EMERGENCY This light indicates the position of the Transfer Switch If it is not in the same position as the Bypass Switch change the Transfer Switch position as follows To change the position of transfer switch Operate to NORMAL Operate to EMERGENCY Turn Transfer Control switch cou...

Page 14: ...2 manual load transfer 2 2 warning 2 2 N nameplate cover Normal Source Accepted light 1 5 O operation electrical 1 7 manual 1 6 warning 1 6 P parts 2 1 phase rotation check 1 2 preventive maintenance 2 1 problem 2 2 R rating label cover replacement parts 2 1 return to service 3 3 S service ASCO Services Inc ASI 2 1 settings see Controller User s Guide T test functional 1 5 1 6 1 7 testing power ca...

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