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Types 63EG and 1098-63EGR

2

Specifications

Specifications for various Types 63EG and 1098-63EGR constructions are listed on Specifications section 

and Tables 1 to 4. The specifications for a given construction as it originally comes from the factory are 

stamped on nameplates located on the main valve body and the upper diaphragm case of the actuator for a 

Type 1098-63EGR construction. The pilot control spring range appears on the pilot spring case and the pilot 

restriction code is indicated by a letter stamped on the bottom of the pilot body next to the tapped side outlet: an 

S for the red standard-diameter (No. 57 drill size) restriction, an L for the blue large-diameter (No. 47 drill size) 

restriction for liquid service or an H for the yellow small-diameter (No. 70 drill size), high-gain restriction.

Available Constructions

Type 63EG with a 6358 Series Pilot

Type 1098-63EGR with a Type 6358B Pilot

Main Valve Body and End Connection Styles

(1)(2)

Main Valve Flow Characteristic

Linear 

(standard), 

Quick-Open (optional)

,

 or 

Whisper Trim™ III (optional)

Main Valve Flow Direction

Up through seat ring and out through cage

Process Temperature Capabilities

(2)

Nitrile (NBR):

 -20 to 180°F / -29 to 82°C

 Fluorocarbon  (FKM): 

0 to 300°F / -18 to 149°C 

Water is limited to 0 to 180°F / -18 to 82°C

Ethylenepropylene (EPR): 

-20 to 275°F / 

-29 to 135°C

Perfluoroelastomer (FFKM):

 0 to 425°F / 

-18 to 218°C

Options

•  Aluminum or Stainless steel Type 252 pilot 

supply filter

•  Brass Type P594-1 filter

•  Pressure gauges

(5)

•  NACE Construction

Approximate Weights (including pilot)

Type 63EG

NPS 1 / DN 25: 

35 lbs / 16 kg

NPS 2 / DN 50: 

55 lbs / 25 kg

NPS 3 / DN 80: 

95 lbs / 43 kg

NPS 4 / DN 100: 

145 lbs / 66 kg

NPS 6 / DN 150: 

330 lbs / 150 kg

NPS 8 x 6 / DN 200 x 150: 

670 lbs / 304 kg

NPS 12 X 6 / DN 300 X 6: 

1150 lbs / 521 kg

Type 1098-63EGR

NPS 1 / DN 25: 

65 lbs / 29 kg

NPS 2 / DN 50: 

85 lbs / 39 kg

NPS 3 / DN 80: 

125 lbs / 57 kg

NPS 4 / DN 100: 

175 lbs / 79 kg

NPS 6 / DN 150: 

360 lbs / 163 kg

NPS 8 x 6 / DN 200 x 150: 

700 lbs / 318 kg

NPS 12 X 6 / DN 300 X 6:

 1180 lbs / 535 kg

  1. EN (or other) ratings and end connections can usually be supplied; consult your local Sales Office. 

  2. The pressure and/or temperature limits listed in this Instruction Manual and any applicable standard limitation should not be exceeded. 

  3. Includes buildup. 

  4. Set pressure is defined as the pressure at which the pilot starts-to-discharge. 

  5. Consult your local Sales Office for information on available gauges and units of measurement.

MAIN VALVE  

BODY SIZE

END CONNECTION STYLES AND 

RATINGS

NPS

DN

Cast Iron

Steel or 

Stainless Steel

1, 2

25, 50

NPT;  

CL125 FF flanged

NPT; BWE; SWE; 

 CL150 RF, CL300 RF,  

CL600 RF or 

PN 16/25/40 flanged

3, 4, 6

80, 100, 150 CL125 FF flanged

BWE; CL150 RF, 

 CL300 RF, CL600 RF or 

PN 16/25/40 flanged

8 x 6 or 

12 x 6

200 x 150 or 

300 x 150

- - - -

CL150, CL300, CL600 or 

BWE

Maximum Relief (Inlet

(3)

) Pressure

(2)

 Type  63EG:

 400 psig / 27.6 bar or body rating, 

whichever is lower

Type 1098-63EGR:

 82 psig / 5.6 bar

Maximum Actuator Pressures

(2)

 (Standard Size 40 

with Type 1098-63EGR Only)

Set Pressure

(4)

:

 65 psig / 4.5 bar

Operating Pressure

(3)

:

 75 psig / 5.2 bar

Emergency Casing Pressure:

 82 psig / 5.6 bar

Relief Set Pressure/Backpressure Control Ranges

(4)

See Table 1

Main Valve Port Diameters and Valve Plug Travels

BODY SIZE

PORT DIAMETER

VALVE PLUG 

TRAVEL

NPS

DN

In.

mm

In.

mm

1

2

25

50

1.31

2.38

33

60

0.75

1.13

19

29

3

4

80

100

3.38

4.38

86

111

1.50

2.00

38

51

6, 

8 x 6 

and 

12 x 6

150, 

200 x 150 

and 

300 x 150

7.19

183

2.00

51

Summary of Contents for 1098-63EGR

Page 1: ...If a leak develops or if the outlet continually vents gas service to the unit may be required Failure to correct trouble could result in a hazardous condition Only a qualified person must install or service the unit Call a gas service person to service the unit Only a qualified person must install or service the regulator Introduction Scope of the Manual This instruction manual provides instructio...

Page 2: ... 3 DN 80 95 lbs 43 kg NPS 4 DN 100 145 lbs 66 kg NPS 6 DN 150 330 lbs 150 kg NPS 8 x 6 DN 200 x 150 670 lbs 304 kg NPS 12 X 6 DN 300 X 6 1150 lbs 521 kg Type 1098 63EGR NPS 1 DN 25 65 lbs 29 kg NPS 2 DN 50 85 lbs 39 kg NPS 3 DN 80 125 lbs 57 kg NPS 4 DN 100 175 lbs 79 kg NPS 6 DN 150 360 lbs 163 kg NPS 8 x 6 DN 200 x 150 700 lbs 318 kg NPS 12 X 6 DN 300 X 6 1180 lbs 535 kg 1 EN or other ratings an...

Page 3: ... in two ranges The Types 6358B 6358EB and 6358EBH relief pilots can also be used in backpressure applications but they will exhaust any time inlet pressure is above setpoint Principle of Operation A pressure relief valve is a throttling pressure control device that opens and closes to ensure the upstream pressure does not rise above a predetermined pressure A backpressure regulator is a device tha...

Page 4: ...ressure The inlet pressure unbalance overcomes the main spring force and opens the plug As the inlet pressure drops below the set pressure the pilot control spring closes the pilot valve plug and the exhaust to atmosphere stops Force from the main spring along with pilot loading pressure pushes the plug onto the seat producing tight shutoff Backpressure Regulator As long as inlet pressure remains ...

Page 5: ...lve causing personal injury and property damage due to escaping gas To avoid such injury or damage install the unit in a safe location Note On the Type EGR main valve normal pressure drop assists shutoff Therefore leakage may result during any reverse pressure drop condition 1 Use qualified personnel when installing operating and maintaining regulators Before installing inspect the main valve pilo...

Page 6: ...PILOT CONTROL SPRING PILOT DIAPHRAGM PILOT VALVE PLUG INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE LOADING PRESSURE INLET PRESSURE OUTLET PRESSURE EXHAUST ATMOSPHERIC PRESSURE LOADING PRESSURE Figure 5 Type 63EG Operational Schematic TYPE 6358B PILOT PILOT EXHAUST MAIN VALVE SPRING VALVE STEM PILOT CONTROL SPRING ACTUATOR DIAPHRAGM PILOT VALVE PLUG ...

Page 7: ...by installing a screened vent cap into the remote end of the vent pipe 6 If using pipe apply a good grade of pipe compound to the male pipe threads before making the connection Install tubing or piping into the appropriate pilot connection 7 Set pressure is defined as the pressure at which the pilot starts to discharge The set pressure of a unit is adjusted by changing the control spring compressi...

Page 8: ...uires no special orientation in the body Backpressure Installations Slowly close the upstream shutoff valve while opening the bypass valve Then close the downstream shutoff valve and open both vent valves to release all pressure from the main valve and pilot Maintenance Relief valve parts are subject to normal wear and must be inspected and replaced as necessary The frequency of inspection and rep...

Page 9: ...upper seal key 15 or valve plug parts unscrew the seat ring key 13 from the cage key 11 and the cage from the body flange For leverage a wrench handle or similar tool may be inserted into the orifice slots Figure 9 and a strap wrench may be wrapped around a standard or a Whisper Trim cage or a soft bar may be inserted through the PORT A EXHAUST THE MAIN VALVE LOADING PRESSURE IS DISCHARGED TO THE ...

Page 10: ...t was anchored on the body Coat the cage seating surfaces of the valve body web and the body flange seating surfaces of the valve body neck with a good grade of general purpose grease Install the body flange on the body and secure it evenly with the cap screws or hex nuts With a Type 63EG main valve install the pilot and its pipe nipple and connect the pilot tubing Type EGR Main Valve Cap Screw ke...

Page 11: ...er diaphragm case key 1 diaphragm key 7 and diaphragm plate key 8 To separate the stem key 12 from the diaphragm plate key 8 remove the stem cap screw key 9 4 To remove the case O ring key 5 unscrew the four case cap screws key 4 remove the upper diaphragm case key 2 and remove the case O ring 5 Lubricate both stem O rings key 6 and wiper ring key 57 Install them with the stem bearings key 56 in t...

Page 12: ...ment connector cap O ring or gasket key 36 on the diaphragm assembly and secure with the connector cap key 6 6 Install the diaphragm assembly key 5 and push down on it to see if the valve plug key 4 moves smoothly The diaphragm assembly should stroke approximately 1 16 in 159 mm after the valve plug contacts the port Note In step 7 if installing a control spring of a different set pressure range b...

Page 13: ... 6 DN 150 25A3169X502 Key Description Part Number 1 Valve Body Type 63EG Cast Iron NPT 1 34B7611X012 NPT 2 38A8845X012 CL125 FF NPS 1 DN 25 34B8630X012 NPS 2 DN 50 38A8847X012 NPS 3 DN 80 38A8851X012 NPS 4 DN 100 38A8865X012 NPS 6 DN 150 38A8875X012 NPT 1 37B5946X012 NPT 1 NACE 37B5946X022 NPT 2 38A8848X012 NPT 2 NACE 38A8848X022 CL150 RF NPS 1 DN 25 37B5947X012 NPS 1 DN 25 NACE 37B5947X022 NPS 2 ...

Page 14: ...365635222 Key Description Part Number 4 Gasket composition NPS 1 DN 25 14A6785X012 NPS 1 DN 25 for oxygen service 14A6785X052 NPS 2 DN 50 14A5685X012 NPS 2 DN 50 for oxygen service 14A5685X072 NPS 3 DN 80 14A5665X012 NPS 3 DN 80 for oxygen service 14A5665X022 NPS 4 DN 100 14A5650X012 NPS 4 DN 100 for oxygen service 14A5650X062 NPS 6 DN 150 14A6984X012 NPS 6 DN 150 for oxygen service 14A6984X032 5 ...

Page 15: ...ing 316 Stainless steel NPS 1 DN 25 GF03315X012 NPS 2 DN 50 GF03319X012 NPS 3 DN 80 GF03311X012 NPS 4 DN 100 GF03314X012 NPS 6 DN 1500 37A7215X032 12 Port Seal Nitrile NBR standard NPS 1 DN 25 14A6788X012 NPS 2 DN 50 24A5673X012 NPS 3 DN 80 24A5658X012 NPS 4 DN 100 24A5643X012 NPS 6 DN 150 14A8175X012 Fluorocarbon FKM NPS 1 DN 25 14A8186X012 NPS 2 DN 50 25A7412X012 NPS 3 DN 80 25A7375X012 NPS 4 DN...

Page 16: ...PS 4 DN 100 10A3481X052 NPS 6 DN 150 18A2556X072 Key Description Part Number 18 Indicator Scale plastic used only with optional travel indicator NPS 1 DN 25 14A6759X012 NPS 2 DN 50 14A5678X012 NPS 3 DN 80 14A5662X012 NPS 4 or 6 DN 100 or 150 14A5647X012 19 Indicator Protector used only with optional travel indicator Zinc plated steel NPS 1 and 2 DN 25 and 50 24B1301X012 NPS 3 4 or 6 DN 80 100 or 1...

Page 17: ...0012 45 Pipe plug 1A398524182 Mounting Parts Figure 12 Key Description Part Number 22 Pipe Nipple Zinc galvanized steel NPS 1 2 3 or 4 DN 25 50 80 or 100 1N584226232 Stainless steel NACE NPS 2 3 or 4 DN 50 80 or 100 1N5842X0022 23 Pipe Nipple used only with Type 63EG Zinc galvanized steel 1C488226232 Stainless steel NACE 1C488238982 24 Pipe Tee used only with Type 63EG 316 Stainless steel 1B8606X0...

Page 18: ...tainless steel not shown 56 Bearing Nylon PA 2 required For Nitrile NBR Diaphragm 17A7112X012 For Fluorocarbon FKM Ethylene Propylene EPDM Diaphragm 17A7112X022 57 Wiper Ring 15A6002XN12 6358 Series Pilot Figures 14 and 15 Key Description Part Number Parts Kit included are keys 4 5 13 14 19 36 37 and P590 Series Filter keys 2 and 7 Type 6358 parts kit R6358X00012 Type 6358B R6358X00032 Type 6358EB...

Page 19: ...Body Plug O ring Nitrile NBR for use with Stainless steel bodies Nitrile NBR 1F113906992 Fluorocarbon FKM 1N463906382 13 Body Plug Gasket for use with aluminum bodies on Types 6358 and 6358B only 1C495704022 14 Valve Plug Spring Types 6358 6358EB and 6358EBH Standard 1E701337022 Stainless steel NACE 19A8179X012 Type 6358B Stainless steel 17A2328X012 Stainless steel NACE 19A8179X012 Key Description...

Page 20: ... 9 20 14 3 24 25 2 4 9 15 11 17 12 13 20 14 16 21 27 Types 63EG and 1098 63EGR 20 35A3174 A 25A3169_B COMPLETE CAST IRON MAIN VALVE ASSEMBLY QUICK CHANGE TRIM PACKAGE ASSEMBLY Figure 10 Type 63EG Main Valve without Travel Indicator Assembly ...

Page 21: ...1098 63EGR 21 35A3167 E 25A3170 19 18 10 22 42 8 44 43 7 21 31 6 14 4 15 20 9 23 11 28 12 17 16 13 25A3178_B 35A3179 C COMPLETE CAST IRON MAIN VALVE ASSEMBLY QUICK CHANGE TRIM PACKAGE ASSEMBLY Figure 11 Type 63EGR Main Valve with Travel Indicator Assembly TYPE 63EG MOUNTING PARTS TYPE 1098 63EGR MOUNTING PARTS Figure 12 Mounting Parts Assembly ...

Page 22: ... S 16 36 7 2 11 Types 63EG and 1098 63EGR 22 A6920_6365 B2619 2_6365 34A5692 56 6 13 7 4 9 1 11 10 6 56 12 57 3 5 27 2 28 8 APPLY SEALANT S TYPE 6358 PILOT INTERIOR VIEW TYPE 6358B PILOT INTERIOR VIEW Figure 14 Types 6358 and 6358B Pilots Assemblies Figure 13 Type 1098 Actuator Assembly ...

Page 23: ...15 37 16 S S Types 63EG and 1098 63EGR 23 48B4849_A 48B3431_A 48B3430_A TYPE 6358EB PILOT INTERIOR VIEW TYPE 6358EBH PILOT INTERIOR VIEW TYPE 6358EB PILOT WITH DIAPHRAGM LIMITER FOR 180 TO 350 PSIG 12 4 TO 24 1 BAR SET PRESSURE RANGE INTERIOR VIEW Figure 15 Types 6358EB and 6358EBH Pilots Assemblies APPLY SEALANT S ...

Page 24: ...owned by Fisher Controls International LLC a business of Emerson Automation Solutions The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are g...

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