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14. Once finished with steps 11 through 13, clean and remove all excess
sealant around the top of the A1100EVR collar and rivets.

IMPORTANT: The Seal-All sealant must cure for a minimum of 24 hours
before installing into the underground storage tank.

5

4

10. Apply a 1/2 inch bead of Seals-
All Sealant around the 480049 o-ring
and outside area of the A1100EVR
collar. Verify the o-ring is properly
secured inside the machined groove.
Do not apply sealant to the 569461
drop tube o-ring.

11. Slide the A1100EVR collar inside
the top end of the drop tube and align
the four holes.

12. Using the indenter tool and a
hammer, apply a sharp blow to
counter sink each individual hole
before attempting to install the
mounting rivets.

13.  Using only the factory supplied
rivets, apply a good amount of the
Seals-All Sealant around the base of
each rivet before installing into each of
the four holes. Using the rivet gun,
permanently fasten the A1100EVR
collar to the top of the drop tube. 

4.  Carefully cut the top drop tube to
the required length. Use a hacksaw
equipped with a fine tooth blade to
ensure a straight 90-degree cut.

IMPORTANT: Do not use a power
saw, pipe or tubing cutter as this
may result in damage to the top
drop tube, voiding warranty.

5.  Slide the EMCO Drill Fixture p/n
566675 onto the end of the top drop
tube until the edge bottoms out
against the inside ridge.  

6.  Drill four 13/64 diameter holes
through the top drop tube. Remove
the drill fixture from the top drop
tube. Using a de-burring tool
equipped with a #10 blade, remove
any sharp burrs around the inside
area of the mounting holes.

7.  Using a fine blade hand file,
remove all burrs from the inside and
outside edge of the top drop tube.
File the edge of the top drop tube
square. File the inside surface of the
holes. Remove all rough edges.

A1100EVR Collar to Top Drop Tube

8.  Using a de-burring tool equipped with a #10 blade, remove the sharp cutting
ring from the inside edge of the top drop tube.  Lightly sand the inside area of
the top drop tube and mounting holes using 150-grit size emery cloth.  Clean
and remove any sanding debris.

IMPORTANT: Failure to perform this procedure will damage the o-ring seal
during the installation of the A1100EVR collar, voiding warranty. 

9. Remove the o-ring (p/n 480049)
from the A1100EVR collar groove.
Lightly sand the outside area using
150-grit emery cloth. Clean and
remove any sanding debris. 
Re-install o-ring.

569461

480049

Summary of Contents for A1100EVR GUARDIAN

Page 1: ...ation of the A1100EVR overfill prevention valve 3 Never disconnect the delivery elbow from the fill adapter when the A1100EVR overfill prevention valve has reached the positive shut off point of 95 total capacity Note the tank delivery hose is full and must not be dis connected until enough fuel has been evacuated from the underground stor age tank This will allow the tank delivery hose to drain a...

Page 2: ...7 t ...

Page 3: ...it tank fill to 95 95 Shut off Tank Diameter B Dimension Feet Meters Inches mm 6 5 1 98 7 5 190 7 0 2 13 8 0 203 7 6 2 29 9 0 229 8 0 2 44 9 5 241 8 2 2 50 9 5 241 8 5 2 59 10 0 254 9 0 2 74 10 5 267 9 5 2 90 11 0 279 10 0 3 05 11 5 292 12 0 3 66 14 0 336 IMPORTANT The A1100EVR overfill prevention valve is not recommended for tanks under 6 5 feet in diameter 3 Top Tube Cut Location Measurement C A...

Page 4: ...5 ...

Page 5: ...100EVR collar inside the top end of the drop tube and align the four holes 12 Using the indenter tool and a hammer apply a sharp blow to counter sink each individual hole before attempting to install the mounting rivets 13 Using only the factory supplied rivets apply a good amount of the Seals All Sealant around the base of each rivet before installing into each of the four holes Using the rivet g...

Page 6: ...3 ...

Page 7: ... is installed properly Locate the A1100EVR overfill prevention valve over the tank fill riser opening with the A1100EVR collar pointing upward Carefully lower the A1100EVR overfill prevention valve into the tank until the A1100EVR collar is resting on the riser pipe 21 Install warning plate on the riser using the hose clamp provided e 7 19 Bottom Tube Cut Location Measurement E Find measurement D ...

Page 8: ...N 26 6 e d ...

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