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User Manual ESD3000 
 

 

 

 

 

 

 

 
 
 
 

 

 

 

 
 
 
Title:

 

 

EMC Test System ESD3000 

Date:

 

 

22.03.2002 

Division Manager:

 

M. Lutz 

Quality Manager:

 

R. Henz 

Revised:  

10.May 2016 

 

 
 

EMC TESTER

 

Electrostatic Discharge ESD3000 

 

Summary of Contents for ESD3000

Page 1: ...ESD3000 E Manual doc 1 66 User Manual ESD3000 Title EMC Test System ESD3000 Date 22 03 2002 Division Manager M Lutz Quality Manager R Henz Revised 10 May 2016 EMC TESTER Electrostatic Discharge ESD300...

Page 2: ...erences are used as an aid to understanding only The relevant standard s must be obtained and used in conjunction with this users manual Declaration of Conformity See sheets attached at the end of thi...

Page 3: ...side vehicle module tests 11 1 3 2 Discharge network ESD3000DN3 ISO TR10605 outside vehicle sensitive classification 11 1 3 3 Discharge Module ESD3000DN4 MIL STD 883E MIL STD 464 GR78 CORE 12 1 3 4 Di...

Page 4: ...2 Air discharge 26 6 3 Main parameter setting with the buttons on the front plate 27 6 4 The different software menus of the ESD3000 29 6 4 1 Repetition number of pulses count mode 29 6 4 2 Menu Ramps...

Page 5: ...YCLING DISPOSAL 43 11 1 RoHS directive 2002 95 EG 43 11 2 WEEE directive 2002 96 EG 43 11 3 Information for dismantling 43 11 4 Parts which can be recycled 43 11 5 Parts which can not be recycled 43 1...

Page 6: ...Definition of the ESD Waveform 55 15 2 Correction 56 15 2 1 Declaration of conformity to the EMC directive 89 336 EEC 56 15 2 2 Declaration of conformity to the LV directive 93 68 EEC 56 15 2 3 Decla...

Page 7: ...wide The areas most affected are manufacturing of integrated circuits chips the chemical industry e g by explosion fires caused by the sparks from electrostatic discharges malfunctioning of process co...

Page 8: ...possible with control form PC Discharge modes see list below Repetition of the discharges 0 05 up to 30 s or single discharge Man Note The repetition rates are applicable to IEC 61000 4 2 only For al...

Page 9: ...IL STD 883E MIL STD 464 GR78 CORE Energy storage capacitance 100 pF 10 Discharge resistance 1500 10 Holding time drop to 95 better than 5 s Current rise time 2 load 10 ns at 4 kV Peak current 3 33 A a...

Page 10: ...ontact discharge Current waveform short circuit 1 First peak to second peak 67 to 97 oscillation period 63 ns up to 91 ns Voltage verification V charging 400V first peak 1 31 A Voltage verification V...

Page 11: ...act discharge 1 to 30 kV 10 1 3 1 Discharge Network ESD3000DN2 ISO TR10605 inside vehicle module tests Energy storage capacitance 330 pF 10 Discharge resistance 2000 10 Holding time drop to 95 better...

Page 12: ...incl accessories 0 8 kg Standard customised Usable with testers ESD3000 ESD3000RM32 1 3 5 Discharge Module ESD3000DN6 MIL DLT 23659D STANAG 4239 MIL STD 331 Technical data Energy storage capacitance...

Page 13: ...eight ESD3000 350 x 70 x 200 0 7 19 4 UH Discharge Module DM 550 x 600 x 190 0 35 19 4 UH The weight slightly differ a little bit from module to module 1 5 Power Consumption The power supply of the ES...

Page 14: ...ESD3000 System 14 66 1 6 Accessories dimensions 1 6 1 Included articles dimensions 1 6 2 Standard accessories...

Page 15: ...the associated accessories if the ESD3000 is operated in the climatic condition specified Temperature 15 C to 35 C Charging voltage up to 25 kV Relative humidity 10 to 60 Charging voltage up to 25 kV...

Page 16: ...s of the ESD3000 and the discharge to the EUT will emit disturbances Please consider the national emission rules The Test System ESD3000 should not be operated near sensitive measuring and control sys...

Page 17: ...rge Module DM 3 2 2 ESD3000 Contact Discharge CD up to max 30kV with RM and DM ESD3000 Contact Discharge CD up to 30 kV with Relay Module RM Discharge Network DN ESD3000 Batteries standard VM size 3 D...

Page 18: ...bottom side of the ESD3000 must be unscrewed before the DM can be pull out and changed with an other one The modules can be inserted only in one position 3 2 3 Avoiding Mechanical Damage to Discharge...

Page 19: ...he Run button a test can be started or interrupted With the run button the unit is turned ON 5 Enter 6 Selection of the programmed test levels The programmed test levels changes with discharge module...

Page 20: ...ric input terminal updates the display checks whether the inputs of the operators are allowed values or not The operator communicates with the ESD3000 via the input terminal and the display This plate...

Page 21: ...encies contained in the ESD discharge current are higher than in the EFT spike impulse As a consequences reproducibility of the ESD test is more difficult than the reproducibility of the EFT test resu...

Page 22: ...T Coupling clamp for EFT EUT1 EUT2 Isolation Isolation I EFT 1 Connect the earth bar of the TRANSIENT 2000 with the flat multiwire cable 1 to the reference ground plate 2 Put 10 cm insulation between...

Page 23: ...an destroy elements in the EUT Surge testing signal and data lines up to 1 kV 4 Mains simulation As a consequence of the increasing number of non linear loads the quality of the mains gets worse and w...

Page 24: ...ESD3000 System 24 66...

Page 25: ...erator type serial number software version main parameter of the DM batteries charge status inserted discharge module DM Press the RUN button one more time and the display turns to charging voltage po...

Page 26: ...turns to Information display AD air discharge CD contact discharge check whether the correct tip is put on the DM AD air discharge CD contact discharge Press the RUN button twice and the TRIGGER butt...

Page 27: ...voltage level selected L2 4 kV When the black cursor is positioned as showed and the ENTER button is pressed the discharge change to contact charging voltage selected voltage level voltage level selec...

Page 28: ...mode the charging voltage can be decreased Examples with charging voltage charging voltage voltage increased to 4 5 kV No level is indicated Examples with menu charging voltage Increased voltage 4 5...

Page 29: ...sed the steps changes from 1 to 10 or from slow to fast The ENTER button must be pressed to quit the selected pulse number charging voltage selected voltage level voltage level selected L2 4 kV Select...

Page 30: ...p or down Ramp polarity Polarity changes after 5 pulses Voltage When the ENTER button has been pressed an additional once Ramp Level Level changes after the selected number of pulses The ramp starts a...

Page 31: ...be stored into the set 1 With Load and ENTER button the set 1 can be activated Setup number Setup Nbr 1 will loaded in to the ESD3000 control Up to 9 customised parameter set up can be stored When the...

Page 32: ...le DM1 calibration of the charging voltage at 4 kV or 16 kV For the time being only the English version exists Remark With the voltage calibration divider ESD VERI V all customers can calibrate the vo...

Page 33: ...to default values When the ESD3000 is turned OFF hold the button and press the RUN button Relese the button when the message reset to default is dispayed If no message occur repete the reset 6 5 Param...

Page 34: ...e voltage in air discharge mode charging voltage polarity positive and voltage in kV voltage level selected L2 4 kV press ENTER button and the display change contact to air trigger mode manual Press t...

Page 35: ...R verify the ESD3000 in accordance with the verification chapter in the different standards ESD3000DM1 IEC 61000 4 2 ESD3000DM2 and DM3 ISO 10605 ESD3000DM4 MIL STD 883 ESD3000DM5 RTCA DO 160 ESD3000D...

Page 36: ...on neither on ESD3000 or modules and networks Metallic labels could influence the current waveform or the voltage withstand capability Only plastic foils are allowed 7 6 What must be done when the ser...

Page 37: ...contact discharge check whether the correct tip is put on the DM AD air discharge CD contact discharge Message display advice for changing mode 8 2 Service Repairs The ESD3000 is a compact equipment a...

Page 38: ...System 38 66 8 4 Service department of EMC PARTNER AG EMC PARTNER AG Baselstrasse 160 CH 4242 Laufen Switzerland Tel 41 61 775 20 50 Fax 41 61 775 20 59 Email service emc partner ch Web www emc partn...

Page 39: ...tteries can be charge as follow Connect the special Lemo connector to the ESD3000 on the bottom side The power supply cord must be connected to a public outlet with voltage 110 V up to 240 V 50 60 Hz...

Page 40: ...ESD3000 System 40 66 replace the batteries by pull it out piece by piece...

Page 41: ...pack it in the original shipping box 10 2 Transport If you are transporting the ESD3000 to an EMC PARTNER field office for repair attach a tag to the equipment showing the instrument owner and addres...

Page 42: ...ESD3000 System 42 66...

Page 43: ...recycled through a professional organisation with appropriate experience for the disposal and recycling of electronic products EMC Partner are also available to help with questions relating to the rec...

Page 44: ...ESD3000 System 44 66...

Page 45: ...ESD3000DM4 Discharge module MIL 883 and GR 78 CORE 100pF 1500 Ohm CD up to 10kV AD up to 16kV Incl 1 sharp tip for CD 1 rounded tip for AD 1x 0 75m cable green yellow 1 ESD MC plug blue 103609 ESD300...

Page 46: ...to 30kV 103617 ESD3000DN3 Discharge Network according to ISO TR10605 with capacitor 150pF and resistor 2000 Ohm AD from 1kV up to 30kV and CD from 1kV up to 30kV 103618 ESD3000DN4 For explosive device...

Page 47: ...Incl MC banana plugged cable green yellow 1x 0 80m 103485 ESD VCP50 Vertical coupling plate 0 5 x 0 5m with 2m cable and 2 x 470kOhm resistors 103637 ESD STAND Ed2 Non metallic stand for ESD MOUSE ESD...

Page 48: ...r discharge mode ESD VERI V 20 G divider for high voltage measurement on the ESD3000 up to 25 kV Ratio is determined by 1 M Ohm input of the oscilloscope Ration approximate 20 000 ESD TARGET2 2 Ohm Ta...

Page 49: ...plode or rapidly change state such as airbags or munitions fuses CNH12 Accessory to ESD3000 with RM32 and DN1 to simulate rapidly changing H field as generated at real ESD discharge ESD OPTOLINK Acces...

Page 50: ...ESD3000 System 50 66...

Page 51: ...ware but as there is no galvanic insulation high voltage testing is not possible For remote controlled testing an optional optical RS232 interface is required The serial port uses just the data lines...

Page 52: ...Firmware 1 Using The download module connect ESD3000 to the serial port of a computer 2 Switch on ESD3000 Make sure system power is maintained during the upload process Batteries fully charged before...

Page 53: ...rface and ESD3000 TEMA Test Manager software Test Manager software is available for all EMC Partner generators and enables complex test sequences to be programmed using standard windows methods Test r...

Page 54: ...ESD3000 System 54 66...

Page 55: ...The calibration and verification of the generators must be carried out by the manufacturer or the official calibration authorities wall cage 2 Ohm Target 50 Ohm Termination Attenuator e g 20 dB Oscill...

Page 56: ...the EMC directive 89 336 EEC see appendix at the end of this documents 15 2 2 Declaration of conformity to the LV directive 93 68 EEC see appendix at the end of this documents 15 2 3 Declaration of co...

Page 57: ...from one circuit into another circuit Decoupling network Electric circuit to prevent transmitting energy from one circuit into another circuit CDN coupling decoupling network single or three phase uni...

Page 58: ...t current Alternating current 3 Three phase alternating current Earth ground terminal Protective conductor terminal IEC 417 No 5019 Caution risk of electric shock ISO 3864 No B 3 6 Caution refer to ac...

Page 59: ...7 ESD Run Mode 33 ESD3000DM3 Technical data 9 ESD3000DM4 Technical data 9 12 ESD3000DM5 Technical data 10 ESD3000DM6 Technical data 10 ESD3000DM7 Technical data 10 ESD3000DN1 Technical data 11 ESD3000...

Page 60: ...ESD3000 System 60 66...

Page 61: ...lowing standards ESD3000DM1 IEC 61000 4 2 ESD3000DM2 and DM3 ISO 10605 ESD3000DM4 MIL STD 883 ESD3000DM5 RTCA DO 160 ESD3000DM6 and DM7 IEC 61340 3 1 and IEC 61340 3 2 Laufen 02 February 2004 EMC PART...

Page 62: ...ESD3000 System 62 66...

Page 63: ...harmonised EN 61000 6 3 2007 EN 61326 2006 international IEC 61000 6 3 IEC 61326 1 Fulfilling the directions of the EMC Directive 89 336 EWG and with table VII 2004 108 EG EMC PARTNER authorised repre...

Page 64: ...ESD3000 System 64 66...

Page 65: ...cordance with the regulation of LV directive of the members states 73 23 EWG and with table VI 2006 95 EG EMC PARTNER authorised representative established within the EC Community H H High Voltage Tec...

Page 66: ...ESD3000 System 66 66...

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