EMAR Case 30 Series Installation Manual Download Page 34 | Manualshive

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Drain tank, then insert
tee between this hose
and existing tee. Attach
case drain

hose H7

to

bottom of

new tee

.

`

Note: Extra case
drain hose
(shown) is for
optional roller kit.

BEFORE

AFTER

34

15/08/2019

ECD-DOC-CA0230

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Summary of Contents for Case 30 Series

Page 1: ...Installation of Chaff Deck for Case 30 40 50 Series For videos on installation and farmer tips go to www chaffdeck com resources 15 08 2019 1 ECD DOC CA0230...

Page 2: ...2 15 08 2019 ECD DOC CA0230...

Page 3: ...the Chaff Decks 27 Installing the Hydraulics 30 Adjusting the Decks 35 Installing the Electrics 39 Maintenance 43 Troubleshooting 44 Appendices CHD CA02 Case kit assembly drawing CHD H004 Case hydraul...

Page 4: ...Please be aware that the following steps require moving heavy components Lift with knees bent and back straight 4 15 08 2019 ECD DOC CA0230...

Page 5: ...Pre Installation Steps 5 15 08 2019 ECD DOC CA0230...

Page 6: ...Move spreader right back out of the way service position 6 15 08 2019 ECD DOC CA0230...

Page 7: ...electrical plug by undoing the two bolts holding it on Zip tie the cables so they are clear Remove the hitch and the two pins holding it up The pins are to be reused Move from HERE to THERE 7 15 08 2...

Page 8: ...15 08 2019 ECD DOC CA0230 Cut off shaker tray bracket to allow the chute next page to fit TIP Use a thin cutting disk so that it can easily be rewelded on in the future if required Remove shaker tray...

Page 9: ...Fit the rear chute mount frame using the four bolts from the spinners that were removed earlier 9 Install Rear Chute mount frame 15 08 2019 ECD DOC NH04...

Page 10: ...Installing the Shrouds 10 15 08 2019 ECD DOC CA0230 Refer to drawing CHD CA02 in appendix for all items listed in this section...

Page 11: ...panel during operation Manually rotate to check Using the supplied extension panel mounted centrally as a guide mark out and drill 3 x 8 5mm holes through the panel shown 11 15 08 2019 ECD DOC CA0230...

Page 12: ...kout and drill 2 x 8 5mm holes on spreader divider and bolt on supplied knife 12 15 08 2019 ECD DOC CA0230 Install Spinner Knife Item 17 This is an optional part to prevent straw blockage in the spinn...

Page 13: ...230 Install Spreader Cover Panel Item 8 Adjust bottom spread deflector fully open which will stay open during operation Position spreader cover panel on front lower side of spreader Drill 8 5mm holes...

Page 14: ...racket Bottom of metal bracket holding the rubber curtain Diagonal measurement between points Note Ensure tape measure is not pointing diagonally sideways Set new working position of straw spreader Ro...

Page 15: ...Using the template check the spreader position and cut out THIS hole on both sides 15 15 08 2019 ECD DOC CA0230 Markout and cut new spreader lock position Cutting template Item 28...

Page 16: ...tallation Mark where the pin would rest and weld a small piece of pipe for the pin to locate into and take up the bigger gap of the new position Move the pin to the new location Pin to move to new loc...

Page 17: ...strictions 17 15 08 2019 ECD DOC CA0230 Install Teardrop side shroud panels Item 20 View from inside rear of harvester Fit side teardrop panels to each side using existing bolt holes in harvester Do n...

Page 18: ...15 08 2019 ECD DOC CA0230 18 Install Baffle Side Panels Item 27 Fit 3 existing bolts each side but do not yet tighten On Left Hand side panel fits over gas strut bolt...

Page 19: ...08 2019 ECD DOC CA0230 19 Install Baffle Item 26 Install Bullnose Item 18 Required when not using optional feed roller to reduce chance of straw catching Install 2 bolts each side but do not yet tight...

Page 20: ...wo faces The fixed chute should overlap the lip on the spreader cover by around 25mm and be as close as possible while still allowing the spreader to reengage smoothly Then drill 4 x 8 5mm holes to in...

Page 21: ...Installing the Frame Assembly 21 Refer to drawing CHD CA02 in appendix for all items listed in this section 15 08 2019 ECD DOC CA0230...

Page 22: ...tems 21 22 Fit the adjuster turnbuckles Item 19 but leave them loose At this stage it is easier to fit one of the hydraulic hoses in the kit There will be one with two male quick couplers on each end...

Page 23: ...Installing the remaining shrouds 23 15 08 2019 ECD DOC CA0230...

Page 24: ...Slide rear chute in and fit pins to mount frame previously installed 24 Install Rear Chute 15 08 2019 ECD DOC NH04...

Page 25: ...t side of chute is preferred to reduce straw catching points On each side replace 4 x M8 cuphead bolts with the longer bolts supplied Fit large washers on each bolt reusing the Nyloc nuts 25 15 08 201...

Page 26: ...Redrill hole to angle handle down to prevent clashing with ladder when lowered Drill new hole approx 10mm from edge of bracket 26 15 08 2019 ECD DOC CA0230...

Page 27: ...Installing the Chaff Decks 27 Refer to drawing CHD CA02 in appendix for all items listed in this section 15 08 2019 ECD DOC CA0230...

Page 28: ...Slide decks in Note Hydraulic motors must be in the centre Secure using pin at front And latches at rear 28 15 08 2019 ECD DOC CA0230...

Page 29: ...ded The spring should have slight tension on it to create a good seal between the top hat and rubber curtain 15 08 2019 ECD DOC CA0230 Warning Before moving the spreader back to gain access to the ins...

Page 30: ...Installing the Hydraulics 30 Refer to drawing CHD H004 in appendix for all items listed in this section 15 08 2019 ECD DOC CA0230...

Page 31: ...ow controller using supplied bracket Drill one hole and slide the bracket over the 10mm bolt that is in place BEFORE Note The setup shown is on a 30 series machine which is the same as some earlier 40...

Page 32: ...Fit the new 3 4 hose H6 to the steel return line and loop it around to fit to tee on position EF on the flow controller AFTER 32 15 08 2019 ECD DOC CA0230...

Page 33: ...e spreader return to be tapped into with hose H6 should come from the top right port on the valve block 40 series harvester New H6 return hose Extra H8 supply extension hose 33 15 08 2019 ECD DOC CA02...

Page 34: ...tank then insert tee between this hose and existing tee Attach case drain hose H7 to bottom of new tee Note Extra case drain hose shown is for optional roller kit BEFORE AFTER 34 15 08 2019 ECD DOC C...

Page 35: ...Adjusting the Decks 35 Refer to drawing CHD CA02 in appendix for all items listed in this section 15 08 2019 ECD DOC CA0230...

Page 36: ...n both sides to prevent excessive wear or friction on the belt Ensure there is sufficient tension on the belt to ensure slippage doesn t occur but not so tight that there is excessive load on the hydr...

Page 37: ...hood fits on the inside of the hoop Fit rear hoops with curtains and plastic hood on as shown NOTE You may be required to trim the height of the rear rubber curtain to suit your requirements 37 15 08...

Page 38: ...Adjust turnbuckle as required to obtain desired wheel track 117 94 84 21 38 15 08 2019 ECD DOC CA0230...

Page 39: ...Installing the Electrics 39 Refer to drawing CHD E005 in appendix for all items listed in this section 15 08 2019 ECD DOC CA0230...

Page 40: ...to the hydraulic fitting NOTE When fitting the wiring harness to the hydraulic hose with the spiral wrap make sure there is slack in the wiring harness so that you don t pull the wire out of the senso...

Page 41: ...41 15 08 2019 ECD DOC CA0230...

Page 42: ...where the new hydraulic quick release couplings have been installed Then plug the speed sensors into the harness Connect the monitor up as per the Farmscan Monitor Manual supplied and program the 2 x...

Page 43: ...ks Daily Check condition of conveyor belts Weekly Check for hydraulic leaks Check conveyor belt tension Preseason Check condition of conveyor belts Check conveyor belt tension Check condition of beari...

Page 44: ...sor faulty Replace sensor Hydramotor seal leaking Case drain not installed correctly Ensure case drain goes directly to tank Seal worn or faulty Replace seal Hydraulic fittings leaking Inadequate seal...

Page 45: ...A 1 2 4 3 7 8 5 6 6 5 8 7 3 4 2 1 B C D F E A E C B D F CHD CA02...

Page 46: ...Sales Australia is an infringment of that copyright P CAD ACAD MASTER Forms Templates PSA Logo for ACAD Title Bar Drawings dib All PNs Ryco except where specified Ref Number Description QtyHC QtyDC Q...

Page 47: ...ists in this drawing document and such copyright is the property of Primary Sales Australia Reproductions of this drawing document or any part there of without written consent of Primary Sales Austral...

Page 48: ...A 1 2 4 3 7 8 5 6 6 5 8 7 3 4 2 1 B C D F E A E C B D F CHD CV03...

Page 49: ...hange the value to 250 Press EXIT Press the Down arrow to highlight Alarm Max Value Press EDIT Press the LEFT arrow 3 times This will add 2 more 0 to the value Using the Up Down arrows change the valu...

Page 50: ...n press SELECT Select the line to edit Press EDIT Down arrow once to Input Press EDIT or LEFT RIGHT arrows and change to the new input number Down arrow to Unit Press EDIT or LEFT RIGHT arrows and cha...

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